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EM TEST

UCS 500 Series

Operating Manual

V 3.05

19 / 57

7.

Maintenance and service

7.1.

General

The generator is absolutely maintenance-free by using a solid state semiconductor switch to generate transients

7.2.

Test set- up

When setting up the test national and international regulations
regarding human safety have to be guaranteed.

It is recommended to connect the simulator to the ground reference
plane of the test set-up.

The generators of the series 500, UCS, VCS, CSS, TSS and CNI, can
be linked together to a fully automotive test set-up.

The set-up communicates via the IEEE / GPIB bus and is controlled by
ISMIEC software. For setting up the system see the following figures:

Each generator can be operated individual as a single equipment.

7.3.

Calibration and verification

The EM Test equipment are calibrated in the factory and marked with a
calibration-tag. The measuring instrument is traceable to the Swiss Federal
Office of Metrology.
The calibration date is marked. The validity of the calibration is in the area of
responsibility of the users quality system.

Example: EM Test calibration-tag

Please refer to the corresponding standard before proceed a calibration or verification. The standard describes
the procedure, the tolerances and the necessary auxiliary means. There are suitable calibrations adapters to use.
All calibrations and verifications are always without mains supply voltage on the impulse- or coupling network
output.

Danger

Before starting the calibration or verification

remove the EUT Mains Supply

from the generator and from the coupling network

Summary of Contents for UCS 500

Page 1: ...clearly arranged menu structure and display philosophy as well as the pre programmed standard test routines make testing easy reliable and safe Extendable by a variety of test accessories the UCS500M...

Page 2: ...up 19 7 3 Calibration and verification 19 8 Delivery Groups 20 8 1 Basic equipment 20 8 2 Accessories and options 20 9 EFT Burst as per IEC 61000 4 4 21 9 1 Operation 21 9 1 1 Quick Start 21 9 1 2 St...

Page 3: ...sories 45 11 5 1 Transformer type V4780 45 11 5 2 Motor variac type MV 2616 47 11 6 50 60Hz Magnetic Field as per IEC 61000 4 8 49 12 Electrostatic Discharge as per IEC 61000 4 2 50 12 1 Operation 50...

Page 4: ...rrent ranges The operation is the same as by the standard UCS equipment s Model Pulse voltage CDN UCS 500 M4 S1 4kV 250V 32A single phase 2 Standards covered by UCS 500 M4 M6 M6A A fully equipped UCS...

Page 5: ...hen pressing the ESC button the user moves back one page in the menu 8 CRO U surge At the BNC output the voltage pulse surge of the generator can be measured The max level is 10V 9 CRO I surge At the...

Page 6: ...ia a 0 10V analogue control output To guarantee a correct function of the synchronization the phase shall be connected to this input The red lamp than shall be alighted 3 Test supply neutral PF1 PF2 T...

Page 7: ...t covered by warranty The direct pulse output shall also not be used to connect the generator directly to any power conducting lines The waveshape measured at the direct pulse output must not be withi...

Page 8: ...4 Mains selector Selection of 115V 230V 17 Power on switch The switch is part of the mains filter Mains fuses are part of the filter 230V 1A and 115V 2A 18 Fuse of the high voltage power supply The hi...

Page 9: ...ndard routines F3 User test routines Quick Start F1 Start F2 Change F3 Continue Start Start the test routine Change Select all parameters Continue Continue the test routine Surge IEC 61000 4 5 9 Stand...

Page 10: ...sting as per IEC 61000 4 9 and the Ring Wave Test as per IEC 61000 4 12 or ANSI IEEE is included in this menu To select the RWG option the user has to enable this menu within the service menu under Se...

Page 11: ...0 4 8 Magnetic field AC F4 IEC 61000 4 9 Magnetic field Surge F5 IEC 61000 4 11 Power Fail AC F6 IEC 61000 4 29 Power Fail DC F7 IEC 61000 4 2 ESD F3 EN 61000 6 1 Generic F1 EN 61000 6 1 Generic Burst...

Page 12: ...l digital inputs SCR Status Service information about surge switch operation F6 Set voltage For control of an external power supply source an analogue control voltage can be programmed 0 10V dc The op...

Page 13: ...oard 4 Power supply transformer 5 Filter board connecting board 6 Keyboard LCD display 7 General power supply input filter 8 Ventilation High voltage unit 9 High voltage power supply 10 Storage capaci...

Page 14: ...tep 10 kHz 0 1 kHz 10 100 kHz 1 0 kHz 100 250 kHz 10 0 kHz 250 kHz 50 0 kHz Test duration T 0 01 min 99 59 min Output Direct via 50 coaxial connector To connect ext coupling devices Coupling network T...

Page 15: ...6 6kV CRO 10Vp at 2kA 10Vp at 3 3kA Peak voltmeter 4000V 6600V Peak current meter 2000A 3300A Output M4 M6 M6A Direct HV coaxial connector Zi 2 X HV Banana connector Zi 2 X X Coupling network L N with...

Page 16: ...29 dc power ports as per IEC 61000 6 1 Generic as per IEC 61000 6 2 Generic Manual operated standard test routine User test routines Voltage variation external variac control Change phase angle W afte...

Page 17: ...ON Off acoustical signal at each discharge Contact discharge and single air discharges Test routines Quick Start Immediate start all parameters adjustable during a running test Standard Test Routine a...

Page 18: ...otential free like the other UCS models The power supply is delivered by the internal 24V supply EM Test recommends to use a relays for control the external powered warning lamps Voltage 24V dc Max lo...

Page 19: ...ator can be operated individual as a single equipment 7 3 Calibration and verification The EM Test equipment are calibrated in the factory and marked with a calibration tag The measuring instrument is...

Page 20: ...g decoupling network as per IEC 61000 4 5 for signal lines type CNV 504 508 4 wires and 8 wires 3 phase CNV 503 up to 100A Power Fail Transformer type V4780 Variac MV 2616 Magnetic field Magnetic fiel...

Page 21: ...ctions of the equipment The latest simulator settings are stored automatically and will be recalled when Quick Start is next selected Burst Quick start V 500V f 5kHz td 15ms tr 300ms cpl L T 01 00min...

Page 22: ...y 0 75ms The coupling mode can be setted depends the Standard version ALL 1994 COM 2004 Additionally the operator can enter the required test time Manual standard test routine Burst Standard routine I...

Page 23: ...re the same as defined under Quick Start Synchronized with a fixed phase angle The burst is triggered with respect to the phase angle of the power supply connected to the Sync input at the rear panel...

Page 24: ...l UCS 500 M4 are approx 10 times higher Frequency sweep with a constant pulse numbers The burst duration is increased from td1 to td2 by steps of td after the defined test time T All limitations are t...

Page 25: ...to 75 linear decrease to 500 9 3 Test level with Burst as per IEC 61000 4 4 Ed 2 Burst generators which the specifications in accordance with IEC 61000 4 4 Ed2 2004 fulfills have a limitation of the m...

Page 26: ...the PE of the EUT The decoupling part of the coupling network has two purposes to filter the interference pulses in the direction of the power supply side to protect other systems that are connected...

Page 27: ...0 5m 0 5m 9 5 Burst Test Setup The test generator and the coupling network should be connected to the reference ground plane acc to high frequency requirements The equipment under test must be isolat...

Page 28: ...ser test routines The operator can select between various preprogrammed test routines which helps to accelerate testing and which are very helpful especially during design F4 Pulse Magnetic Field With...

Page 29: ...ive and one impulse negative Pressing the ESC button will bring the user back to the previous level from where the test can be restarted with new levels Press START and the test starts immediately wit...

Page 30: ...gle and the peak value of the a c voltage wave positive and negative The surges have to be applied line to line and line s and earth When testing line to earth the test voltage has to be applied succe...

Page 31: ...rd IEC 61000 4 5 O O Level3 2000V 10s 0 grd L N START O V A Rep L N L PE N PE F1 F2 F3 F4 F5 F6 F7 Within this test routine all standard parameters can be changed online during testing This procedure...

Page 32: ...arts with positive polarity and changes than to negative The same parameters as under Quick Start can be selected F2 Change coupling after n pulses The coupling mode will automatically be changed afte...

Page 33: ...routines Page 2 show parameter QUICKSTART H 300A m A 0 dgr cpl tr 10s tri Auto n 10 START CHANGE F1 F2 F3 F4 F5 F6 F7 Press START and the test routines begin to work Press CHANGE and the actual parame...

Page 34: ...different impedance of the surge generator one current limiter for each impedance 2 12 is available Page 2 show parameter SETUP Current limiter F1 I Limiter Differential mode C_D F2 I Limiter Common...

Page 35: ...ed to a certain phase angle The surge pulses are synchronized to the input signal at the rear Sync connector 10 3 2 Coupling to I O lines The coupling to I O lines is generally realized with other cou...

Page 36: ...sy and fast online operation of the equipment F2 Standard test routines The operator can select between various preprogrammed test routines as required in different standards With the function key F4...

Page 37: ...7 F1 F2 F3 F4 F5 F6 F7 After START the display indicates the voltage and current at the TEST SUPPLY output The measured voltage is V peak 2 if there is a ac signal on the sync input otherwise Vpeak Th...

Page 38: ...ducted automatically If this option is not available the manual test routine shall be used F1 F2 F3 F4 F5 F6 F7 F1 F5 DIPS Level 1 to Level 5 Page 4 Show parameter Power Fail IEC 61000 4 11 Level 3 V2...

Page 39: ...t is conducted automatically If this option is not available the manual test routine shall be used 11 1 2 3 F3 F4 EN 61000 6 1 2 Generic F3 F4 Generic Test Routines Page 3 Power Fail EN 61000 6 2 Gene...

Page 40: ...7 Example Selecting the 70 level requires a 70 Vn power supply voltage at the input of PF2 at the rear panel of the UCS Use for that the variac MV2616 automatic the matching transformer V4780 or your...

Page 41: ...tri AUTO n 00010 START CHANGE Press START and the test routines begin to work Press CHANGE and the actual parameter can be changed F1 F2 F3 F4 F5 F6 F7 F2 Change angle after n events by A After n eve...

Page 42: ...located at the rear part of the equipment Attention has to be given to the following 1 The phase shall be connected correctly When putting into operation check the lines with a phase tester or with th...

Page 43: ...rectly from the mains power supply or from a separate voltage source Mostly used for this tests are motor driven variacs Power fail tests are normally carried out at a nominal voltage and at maximum t...

Page 44: ...S A complete user software to drive ramps and functions is also available 11 4 DC Power networks Basically there is no difference in the operation of the equipment between AC and DC power supplies The...

Page 45: ...dip by 20 to 80 of the nominal voltage for 5000ms bzw 250 periods Standard voltage dips V 4780 S2 with automatic tap control The transformator is an accessory to the following devices UCS 500Mx PFS 50...

Page 46: ...16A 32A Power 4 1 kVA 8 2 kVA Fuse 2x 16A 2x 35A Weights and measures Dimensions 95 x 170 x 190 mm H x B x T 200 x 170 x 190 mm H x B x T Weights ca 7 kg ca 14 kg Temp Ambiance 10 C 35 C 10 C 35 C 11...

Page 47: ...5 periods Voltage dip by 20 to 80 of the nominal voltage for 5000ms bzw 250 periods Standard voltage dips Connection diagram MV2616 The unit has to be connected at the rear part of the equipment For c...

Page 48: ...V for channel PF2 additionally Vout Vin for channel PF1 Current max 16A Power 0 4 1 kVA Control Main switch On Off for the output voltages Control voltage analogue 0 10V DC for 0 260V output voltage T...

Page 49: ...hall be disconnected 230V 16A The voltage V is adjusted with a variac as long as the required antenna current is available and the related H field is generated in the center of the magnetic field ante...

Page 50: ...ator can select between various preprogrammed test routines as required in different standards Mode Air discharge AD Contact discharge CD Trigger Single Single discharge after pushing TEST ON at the P...

Page 51: ...ndard test routines Within this test routine all standard parameters can be changed online during testing This procedure therefore is very easy and fast to use Page 3 show parameters ESD standard rout...

Page 52: ...l sides and shall be connected to the protective grounding system The horizontal coupling plane on the test table has to be connected to the ground reference plane by 2x470 k resistors Test generator...

Page 53: ...ct discharges to all accessible points of the surface of the EUT Cables housings display keyboard etc Indirect test application to the vertical coupling plane VCP At each side of the EUT 10cm distance...

Page 54: ...f the control unit have been conducted testing is released by pressing ON OFF key For continuous respectively statistical testing consult the previous section 3 Exchangeable discharge tip Generally tw...

Page 55: ...onformity is declared EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use EMC Directive 89 336 EEC Standard s to which conformity is declared EN 61326 El...

Page 56: ...EM TEST UCS 500 Series Operating Manual V 3 05 56 57 13 2 UCS 500 M General Diagram 13 3 Main diagram control connection...

Page 57: ...EM TEST UCS 500 Series Operating Manual V 3 05 57 57 13 4 Main diagram high voltage connection...

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