background image

 

Quick Start Guide   

Minipack PS System

 

  

356808.103, 1v2-2008-10

 

22

(Customer Connections)

Out

In

1.5 mm

2

, max.

wire section

Alarm Outputs & Digital Inputs, Extended

Voltage free relay outputs and Configurable monitoring digital inputs

FUNCTION

SIGNAL PIN-OUT 

Input Circuit 3

Alarm Circuit 3

Input Circuit 4

Input Circuit 5

Input Circuit 6

Alarm Circuit 4

Alarm Circuit 5

Alarm Circuit 6

X2A 

10 

+

+

+

+

Digital Input 3

Digital Input 4

Digital Input 5

Digital Input 6

(T

o exter

nal

 e

q

ui

pm

en

t)

 

(F

ro

m

 exter

n

al

 equi

pm

ent)

 

NO

COM

NC

NO

COM

NC

NO

COM

NC

NO

COM

NC

Relay 3

Fuse Alarm

Load & Battery

Relay 5

Low Battery Alarm

Relay 6

Rectifier Alarm

Relay 4

High Battery Alarm

To 

Smartp

ack

CON2

 

14 

13 

12 

11 

15 

16 

17 

18 

19 

20 

X2B 

Card Art. 218473

To CON2 

1

10

X2A

11

20

X2B

The figure shows the position of the relay contacts when the PS 

system is in alarm mode of operation; the relay coils are then de-

energized (fail-safe mode). The relay outputs are preprogrammed 

from factory (

Factory Settings)

 

Alarm Interface Card, Extended ~ Terminals & Pin-out 

 

Additional alarm and digital input monitoring 
signals are accessible from the 

Smartpack

 

controller’s rear panel, on D-Sub connector 
CON2 (4 outputs & 4 inputs). 

Using the 

Alarm Interface Card, Extended

 (Art. 

218473)

 plugged to 

Smartpack’s

 CON2, you can 

make the signals on CON2 accessible on terminal 
blocks X2A and X2B. The figures show the 
card’s pin-out location and terminal block 
connections. 

 

 

 

 

 

 

 

 

 

Alarm Interface Card, External ~ Terminals & Pin-out 

 

Instead of the piggy-back cards 218470 and 
218473, you can use the 

Alarm Interface Card

 

(Art. 105954) and two interface cables

, to make 

the signals on CON1 & 2 accessible at any 
suitable location inside your cabinet. 

The figures show the card’s pin-out location and 
terminal block connections. 

 

 

 

 

 

 

 

Appendix 

Alarms & Monitoring

 

Terminals & Pin-out Location 

CON3

CAN1

Smartpack

CON2

CON4

CON5

CON1

Card 218473 

1

10

X2A

11 

20

X2B

Card neck for 

cable fastening 

Alarm Outputs & Digital Inputs Card, Extended

Art. 218473 

(NA for 

Smartpack

 Ethernet option) 

10 

X:* 

(Customer Connections)

Input Circuit 1

Input Circuit 2

Alarm Circuit 1

Alarm Circuit 2

Out

In

(T

o and

 fr

om

 

exter

nal

 eq

ui

pm

en

t)

 

1.5 mm

2

, max.

wire section

Relay 2

Mains Alarm

Relay 1

Common Alarm

+

NO

COM

NC

NO

COM

NC

+

Digital Input 1

Digital Input 2

Alarm Outputs & Digital Inputs

Voltage free relay outputs and Configurable monitoring digital inputs

FUNCTION

SIGNAL PIN-OUT 

Input Circuit 3

Alarm Circuit 3

Input Circuit 4

Input Circuit 5

Input Circuit 6

Alarm Circuit 4

Alarm Circuit 5

Alarm Circuit 6

10 

14 

13 

12 

11 

15 

X:** 

16 

17 

18 

19 

20 

+

+

+

+

NO

COM

NC

NO

COM

NC

NO

COM

NC

NO

COM

NC

Digital Input 3

Digital Input 4

Digital Input 5

Digital Input 6

Relay 3

Fuse Alarm

Load & Battery

Relay 5

Low Battery Alarm

Relay 6

Rectifier Alarm

(T

o exter

nal

 e

q

ui

pm

en

t)

 

(F

ro

m

 exter

nal

 equi

pm

ent)

 

Card Art.105954 

To 

Smartp

ack

,

CON2

To 

Smartp

ack

,

CON1

Relay 4

High Battery Alarm

Terminals & Pin-out Location 

Alarm Outputs & Digital Inputs Card, Art. 105954

(or Art. 200916 when X** and CON2A are not mounted) 

CON2A 

CON1A

10

20 

1

X*

X** 

Alarm Outputs & Digital 

Inputs Card, Art. 105954 

System Connections 

Card, Art. 200625 

Smartpack 

Battery Connections 

Card, Art. 200576 

Battery Connections 

Card, Art. 200576 

CON1A 

CON2A 

CON2

CON1

The figure shows the position of the relay contacts when the PS 

system is in alarm mode of operation; the relay coils are then de-

energized (fail-safe mode). The relay outputs are preprogrammed 

from factory (

Factory Settings)

Summary of Contents for Minipack

Page 1: ...arm Interface Card Terminals Pin out 21 o Alarm Interface Card Extended Terminals Pin out 22 o Alarm Interface Card External Terminals Pin out 22 Internal Connections o System Interface Card Terminals...

Page 2: ...and use three phase rectifier modules Minipack systems are suitable as small stand alone battery chargers and DC power supplies Brief System Description Minipack The Minipack PS system is a compact an...

Page 3: ...iver to loosen the locking screw 2 Insert or remove the module by sliding it on its mounting rail fully into the power shelf so that the module makes proper contact hot pluggable or using the front ha...

Page 4: ...r locking screws on both left and right side plates The drawer is then securely locked in the shelf in its Operation Position Minipack blind cover Locking screw to secure the blind cover Front handle...

Page 5: ...ing or Mounting Load MCBs CAUTION Power must be OFF during this operation 1 Remove the F1 F2 plastic cover by unscrewing the cover s frontal screw then inserting a small screwdriver into the cover s g...

Page 6: ...echanical Installation Power is OFF Carry out the following CAUTION When transporting cabinetized Minipack systems with mounted rectifier modules ensure that support plates or structures are always mo...

Page 7: ...Output Rail is connected to Telecom Earth TE at only one place at the cabinet cable X7A or at a central distribution point o For each DC load connect one of the cables to the common DC output termina...

Page 8: ...ack controller X6A Common DC Output Load terminal block DC Output Load terminal block Cable Fastening Plate X5 pin 1 X6B pin 1 LVLD latching contactor optional LVBD latching contactor Minipack 6 Recti...

Page 9: ...ifiers have 10 DC load outputs Common Battery Rail Battery Fuses Fb1 Fbx Battery Cables string 1 Battery Cables string x M6 screws cable lugs max 15 mm width X7A Interface Cards Connections Refer to t...

Page 10: ...the AC input cable s and external AC fuses are sized and rated as specified o Check that AC Earth PE is terminated and electrically connected to chassis 4 Site specific parameters and settings are kn...

Page 11: ...rtunity to enter site related information number of used AC phases type of batteries etc Load Adjustments Power is ON Now you can begin with stage III where you will adjust again the output voltage to...

Page 12: ...Test Int Guard Time Start Stop Test RemoveUnit s Rem Reset 3v03 Rectifier ON OFF 3v03 Rectifier Setup System ON OFF 3v03 RectWalkInTime Short Long 3v03 Enable Disable Charge Curr Lim MainsFeed 3v03 Ge...

Page 13: ...ws to install USB drivers Follow accept the wizard default steps to automatically install the USB drivers the wizard runs twice 4 Start PowerSuite and establish connection Select Start All Programs El...

Page 14: ...controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ID Smartnodes 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ID Battery Monitor CAN nodes 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 ID Load Mo...

Page 15: ...5VAC Each phase feeds two 800W rectifiers The recommendations apply for use of Thermal magnetic circuit breaker type Siemens 5SX or 5SY series MG C60H series or similar For more information regarding...

Page 16: ...shelf To achieve a more controlled ID assignment you should always insert hot plug new Minipack rectifiers in the power shelf one module at a time in following shelf position order 1 3 5 and 2 4 6 Th...

Page 17: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Page 18: ...Unlock the upper and lower screws and slide the drawer shelf open then lift the Melenex plastic cover Electrical Installation Power is OFF CARRY OUT FOLLOWING OK 9 Make the system completely voltage f...

Page 19: ...Fb4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 LOAD BATT Form 175 gb v1 C01_356808 103_qstart inst comm oper_minipack pss_1v2 docx_mfm_2006 12 29 www eltekvalere com Headquarters Eltek Valere 1303 E Arapaho Rd Ri...

Page 20: ......

Page 21: ...ocations in the power shelves 5 The Smartpack and all rectifier modules are working LEDs are ON Verify 6 Connect a PC to the PS system Install the PowerSuite software if required 7 DC output voltage M...

Page 22: ...PULLOUT...

Page 23: ...Suite PC application to check all rectifiers output the same amount of current 1A 9 Display the stored log of Alarm Messages Using the keypad on the Smartpack controller or from the PC System Adjustme...

Page 24: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Page 25: ...Block Battery String and Battery Bank 48V Battery Bank Battery String 1 48V Batt Battery Block 12V Battery String 2 48V Notice that if you open the serial switches in card Art 200576 setting all to O...

Page 26: ...ect Battery Monitor with ID 33 to battery string 1 lowest with ID 34 to string 2 and so on PowerSuite will then refer to the correct battery string Four measurements per string 48V Outer Terminal Bloc...

Page 27: ...re not shipped with the Battery Monitor Symmetry Kit Battery Monitoring Appendix Battery Symmetry String 1 to 4 Mid point Measurement One measurement per string four strings Battery Monitor Part 24210...

Page 28: ...8 7 6 10 14 13 12 11 X4 Batt Symmetry 1 Batt Symmetry 2 Batt Symmetry 3 Batt Symmetry 4 From internal batteries From area with internal batteries Temperature sensor Temperature Sense 1 NA NA From are...

Page 29: ...s alarm and digital input monitoring signals are accessible from the controller s rear panel on mini power connector CON1 2 outputs 2 inputs Using the Alarm Interface Card Art 218470 plugged to Smartp...

Page 30: ...1 2 accessible at any suitable location inside your cabinet The figures show the card s pin out location and terminal block connections Appendix Alarms Monitoring Terminals Pin out Location CON3 CAN1...

Page 31: ...close or vice versa when a reversed pulse is applied to the coil System Connections CON5 15 pins D Sub female LVD1A 1 LVD2A 2 LVD Common 3 System Voltage 4 System Voltage 5 a Batt Current 1 6 b Batt C...

Page 32: ...ry Monitor Battery Monitor Monitor Inputs Terminal Block Power LED Lamp green Warning LED Lamp yellow Pin 1 Pin 8 Alarm LED Lamp red Battery Monitor Connections Part 242100 300 FUNCTION SIGNAL PIN OUT...

Page 33: ...omer Connections 1 5 mm 2 max wire section DIP Switches 5 8 always OFF 1 2 3 4 Input Circuit 1 Input Circuit 2 Input Circuit 3 Input Circuit 4 6 Config Input From breakers and external equipment 3 2 1...

Page 34: ...Temperature Sense 1 4 3 2 1 5 8 7 6 X Temperature Sense 2 Temperature Sensor 1 Temperature Sensor 2 Tachometer Input 1 Tachometer Input 2 Fan Speed Monitor 1 Fan Speed Monitor 2 Speed Control Output 1...

Page 35: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 27...

Page 36: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 28...

Page 37: ...igital Input 6 X2A Ext Alarm I O Connections X2B Ext Alarm I O Connections Customer connections Mains input terminals To be labeled 8 L1 N L2 N L3 N PE PE 15 Alarm Outputs and Digital Inputs 1 2 3 4 5...

Page 38: ...E Underwiring MPBB 6pos 3AC CAN1 Smartpack Power CAN bus Interconnections X5 Power output Y7 Power output Y8 Power module 1 PE N L Power module 2 PE N L Power module 3 PE N L Power module 4 PE N L Pow...

Page 39: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 31...

Page 40: ...k Valere Gr terudv 8 Pb 2340 Str ms 3003 Drammen Norway Phone 47 32 20 32 00 Fax 47 32 20 32 10 This product is CE marked and complies with all current requirements for relevant standards and directiv...

Reviews: