Eltek Valere Minipack Quick Start Manual And Manual Download Page 21

 

 

 

 

 

COMMISSIONING PROCEDURE

 

System Data 

Minipack P

S S

ystem

 

Supplier’s Order No.: 

Minipack 

Power

 Supply Syst

em

, type

Artic

le No.: 

Site,

 name: 

 

Serial No.: 

Softw

are, version No

.: 

Rectifiers,

 ty

pe & number of: 

AC I

nput Volt

age, m

easured: 

Batte

ry Type: 

Batte

ry Capacity:

 

Commissioning carried out by,

 name: 

Pre-Start Check 

Power is OF

F!

 

CHECK FOLLOWING

OK

 

1. 

Minipack system installation is completed;

 The 

Minipack Installation Check List

 is filled in.

 

All cabling is securely te

rminated w

ith cor

rect polar

ity 

†

2. All battery and load MCBs/ fuses ar

e disconnected 

†

3. AC input cable(s) and A

C earth wire (PE) are terminated 

†

4. Site specif

ic parameters and settings are known

 

†

5. AC supply and all MCBs/ fuses are switched OFF 

†

Start-up, No-Load & Load Adjustments 

Power is ON

!

 

CARRY OUT 

FOLLOWING

OK

 

1. 

Disconnect all rectif

ier modules, without removi

ng them (keep original location) 

†

2. 

Switch ON the system (external AC 

fuses ON)

 

†

3. 

AC input voltage is correct; 

 

Measure and verify

 

†

4. 

Insert all 

Minipack 

rectifiers in their original lo

cations in the power shelves 

†

5. 

The 

Smartp

ack

 and all rectifier modules are working, LEDs 

are ON;  

Verify

 

†

6. 

Connect a PC to the PS system 

Install the 

PowerSuite

 softwar

e, if required

 

†

7. 

DC output voltage;  

Measure and ad

just

 

†

8. 

Alarm relay test; 

 

Verify all alarm r

ela

ys are 

working correctl

y

 

†

 

9. 

System Setup is in a

ccordance with 

configuration  

Enter site spec. info in 

PowerSuite

 

†

 

10. 

Adjust DC output voltage to equal measured battery voltage 

 

Check corre

ct polarity!

 

†

 

11. 

Unplug all rectifiers b

ut one, and co

nnect all battery fuses/ MCBs

 

 

†

 

12. 

Adjust DC output voltage to equal nominal battery or load vo

ltage 

†

 

13. 

Plug in again all rectifier

s, and verify the rectifier

s’ current 

sharing 

†

 

14. 

Connect all load MCBs/ fu

ses, and verify no alarms are displayed 

†

 

Approval 

Responsible of

 commissioning,

 sign.: 

Date:

 

Approved by cu

stomer,

 sign.: 

Device 

hazard 

II 

Device 

hazard 

III 

Device 

hazard 

Form 176-gb-

v1-
C

01_356808-103

_qstart-in

st-comm-o

pe

r_

minipack-p

ss_1v2

.docx_m

fm_2006-1

2-29
 

www.elte

kvalere.com

 

Hea

dquarte

rs: 

Eltek Va

lere 

1303 E. A

rapaho R

d, R

ichards

on, TX.

 75081,

 USA 

Phone: +1 (

469) 330-

9100 

Fax: +1 (469) 3

30-9101 

Eltek Va

lere

Gråteru

dv. 8, PB 2

340 Str

ømsø, 3

003 Dram

men, Norw

ay

Phone: +47 

32 20 32 

00 Fax: +47 3

2 20 

32 10

Summary of Contents for Minipack

Page 1: ...arm Interface Card Terminals Pin out 21 o Alarm Interface Card Extended Terminals Pin out 22 o Alarm Interface Card External Terminals Pin out 22 Internal Connections o System Interface Card Terminals...

Page 2: ...and use three phase rectifier modules Minipack systems are suitable as small stand alone battery chargers and DC power supplies Brief System Description Minipack The Minipack PS system is a compact an...

Page 3: ...iver to loosen the locking screw 2 Insert or remove the module by sliding it on its mounting rail fully into the power shelf so that the module makes proper contact hot pluggable or using the front ha...

Page 4: ...r locking screws on both left and right side plates The drawer is then securely locked in the shelf in its Operation Position Minipack blind cover Locking screw to secure the blind cover Front handle...

Page 5: ...ing or Mounting Load MCBs CAUTION Power must be OFF during this operation 1 Remove the F1 F2 plastic cover by unscrewing the cover s frontal screw then inserting a small screwdriver into the cover s g...

Page 6: ...echanical Installation Power is OFF Carry out the following CAUTION When transporting cabinetized Minipack systems with mounted rectifier modules ensure that support plates or structures are always mo...

Page 7: ...Output Rail is connected to Telecom Earth TE at only one place at the cabinet cable X7A or at a central distribution point o For each DC load connect one of the cables to the common DC output termina...

Page 8: ...ack controller X6A Common DC Output Load terminal block DC Output Load terminal block Cable Fastening Plate X5 pin 1 X6B pin 1 LVLD latching contactor optional LVBD latching contactor Minipack 6 Recti...

Page 9: ...ifiers have 10 DC load outputs Common Battery Rail Battery Fuses Fb1 Fbx Battery Cables string 1 Battery Cables string x M6 screws cable lugs max 15 mm width X7A Interface Cards Connections Refer to t...

Page 10: ...the AC input cable s and external AC fuses are sized and rated as specified o Check that AC Earth PE is terminated and electrically connected to chassis 4 Site specific parameters and settings are kn...

Page 11: ...rtunity to enter site related information number of used AC phases type of batteries etc Load Adjustments Power is ON Now you can begin with stage III where you will adjust again the output voltage to...

Page 12: ...Test Int Guard Time Start Stop Test RemoveUnit s Rem Reset 3v03 Rectifier ON OFF 3v03 Rectifier Setup System ON OFF 3v03 RectWalkInTime Short Long 3v03 Enable Disable Charge Curr Lim MainsFeed 3v03 Ge...

Page 13: ...ws to install USB drivers Follow accept the wizard default steps to automatically install the USB drivers the wizard runs twice 4 Start PowerSuite and establish connection Select Start All Programs El...

Page 14: ...controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ID Smartnodes 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ID Battery Monitor CAN nodes 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 ID Load Mo...

Page 15: ...5VAC Each phase feeds two 800W rectifiers The recommendations apply for use of Thermal magnetic circuit breaker type Siemens 5SX or 5SY series MG C60H series or similar For more information regarding...

Page 16: ...shelf To achieve a more controlled ID assignment you should always insert hot plug new Minipack rectifiers in the power shelf one module at a time in following shelf position order 1 3 5 and 2 4 6 Th...

Page 17: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Page 18: ...Unlock the upper and lower screws and slide the drawer shelf open then lift the Melenex plastic cover Electrical Installation Power is OFF CARRY OUT FOLLOWING OK 9 Make the system completely voltage f...

Page 19: ...Fb4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 LOAD BATT Form 175 gb v1 C01_356808 103_qstart inst comm oper_minipack pss_1v2 docx_mfm_2006 12 29 www eltekvalere com Headquarters Eltek Valere 1303 E Arapaho Rd Ri...

Page 20: ......

Page 21: ...ocations in the power shelves 5 The Smartpack and all rectifier modules are working LEDs are ON Verify 6 Connect a PC to the PS system Install the PowerSuite software if required 7 DC output voltage M...

Page 22: ...PULLOUT...

Page 23: ...Suite PC application to check all rectifiers output the same amount of current 1A 9 Display the stored log of Alarm Messages Using the keypad on the Smartpack controller or from the PC System Adjustme...

Page 24: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Page 25: ...Block Battery String and Battery Bank 48V Battery Bank Battery String 1 48V Batt Battery Block 12V Battery String 2 48V Notice that if you open the serial switches in card Art 200576 setting all to O...

Page 26: ...ect Battery Monitor with ID 33 to battery string 1 lowest with ID 34 to string 2 and so on PowerSuite will then refer to the correct battery string Four measurements per string 48V Outer Terminal Bloc...

Page 27: ...re not shipped with the Battery Monitor Symmetry Kit Battery Monitoring Appendix Battery Symmetry String 1 to 4 Mid point Measurement One measurement per string four strings Battery Monitor Part 24210...

Page 28: ...8 7 6 10 14 13 12 11 X4 Batt Symmetry 1 Batt Symmetry 2 Batt Symmetry 3 Batt Symmetry 4 From internal batteries From area with internal batteries Temperature sensor Temperature Sense 1 NA NA From are...

Page 29: ...s alarm and digital input monitoring signals are accessible from the controller s rear panel on mini power connector CON1 2 outputs 2 inputs Using the Alarm Interface Card Art 218470 plugged to Smartp...

Page 30: ...1 2 accessible at any suitable location inside your cabinet The figures show the card s pin out location and terminal block connections Appendix Alarms Monitoring Terminals Pin out Location CON3 CAN1...

Page 31: ...close or vice versa when a reversed pulse is applied to the coil System Connections CON5 15 pins D Sub female LVD1A 1 LVD2A 2 LVD Common 3 System Voltage 4 System Voltage 5 a Batt Current 1 6 b Batt C...

Page 32: ...ry Monitor Battery Monitor Monitor Inputs Terminal Block Power LED Lamp green Warning LED Lamp yellow Pin 1 Pin 8 Alarm LED Lamp red Battery Monitor Connections Part 242100 300 FUNCTION SIGNAL PIN OUT...

Page 33: ...omer Connections 1 5 mm 2 max wire section DIP Switches 5 8 always OFF 1 2 3 4 Input Circuit 1 Input Circuit 2 Input Circuit 3 Input Circuit 4 6 Config Input From breakers and external equipment 3 2 1...

Page 34: ...Temperature Sense 1 4 3 2 1 5 8 7 6 X Temperature Sense 2 Temperature Sensor 1 Temperature Sensor 2 Tachometer Input 1 Tachometer Input 2 Fan Speed Monitor 1 Fan Speed Monitor 2 Speed Control Output 1...

Page 35: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 27...

Page 36: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 28...

Page 37: ...igital Input 6 X2A Ext Alarm I O Connections X2B Ext Alarm I O Connections Customer connections Mains input terminals To be labeled 8 L1 N L2 N L3 N PE PE 15 Alarm Outputs and Digital Inputs 1 2 3 4 5...

Page 38: ...E Underwiring MPBB 6pos 3AC CAN1 Smartpack Power CAN bus Interconnections X5 Power output Y7 Power output Y8 Power module 1 PE N L Power module 2 PE N L Power module 3 PE N L Power module 4 PE N L Pow...

Page 39: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 31...

Page 40: ...k Valere Gr terudv 8 Pb 2340 Str ms 3003 Drammen Norway Phone 47 32 20 32 00 Fax 47 32 20 32 10 This product is CE marked and complies with all current requirements for relevant standards and directiv...

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