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Minipack, PS System

 

356808.103 

 

 

 
 
 
 

Quick Start Guide 

Installation, Operation, Commissioning and Maintenance 

DC Power Supply System 

Integrated Applications 

Introduction 

o

 

The 

Smartpack

 based Product Range   (2 ) 

o

 

Brief System Description 

 

Minipack

   (2 ) 

 

Commissioning 

o

 

Pre-start check   (10 ) 

o

 

Commissioning steps, Startup   (10-11) 

 

Operation 

o

 

Front keys and display   (12) 

o

 

Software Menus   (12) 

 

Appendix 

Communication 

o

 

Installing 

PowerSuite

 – PC software   (13) 

o

 

CAN Bus Termination and Addressing   (14) 

AC Mains 

o

 

External AC Fuses ~ Recommended Rating   (15) 

o

 

Mains Feeds versus Rectifier ID   (16) 

Battery Monitoring 

o

 

48V Battery Symmetry Connections ~ Controller  (17 ) 

o

 

48V Battery Symmetry Connections ~ Battery Monitor   (18-19) 

o

 

Battery Interface Card ~ Terminals & Pin-out,   ( 20) 

Alarms & Monitoring 

o

 

Standard Alarm Relays & Digital Inputs   (21) 

o

 

Alarm Interface Card ~ Terminals & Pin-out   (21) 

o

 

Alarm Interface Card, Extended ~ Terminals & Pin-out   (22) 

o

 

Alarm Interface Card, External ~ Terminals & Pin-out   (22) 

Internal Connections 

o

 

System Interface Card ~ Terminals & Pin-out   (23) 

o

 

LVD Latching Contactors   (23) 

CAN Bus Nodes 

o

 

Battery Monitor CAN Node   ( 24) 

o

 

Load Monitor CAN Node   ( 25) 

o

 

I/O Monitor CAN Node   ( 26) 

Drawings 

o

 

Schematic Diagram 

Minipack

 

48VDC, 3.2kW   (29) 

o

 

Schematic Diagram 

Minipack

 

48VDC, 4.8kW   (30) 

 

Check Lists 

pullout forms

 

o

 

Installation Check List 

o

 

Circuit Distribution List 

o

 

Commissioning Procedure 

o

 

Maintenance Procedure 

 

Installation 

o

 

Installing 

Smartpack

 and Rectifier Modules   ( 3) 

o

 

Installation and Maintenance Details 

 Opening or Closing the 

Minipack

 

Drawer Shelf   (4) 

 Mounting or Removing 

Minipack

 

Blind Covers   (4) 

 Removing or Mounting Load MCBs   (5) 

 Configuring Priority and Non-Priority Load Circuits (5) 

o

 

Installation steps; mechanical, electrical   (6-7) 

o

 

Location of Components, GA drawing; 6 and 4 rectifiers systems   (8) 

o

 

Connections, Factory Settings, etc.   (9) 

 

Summary of Contents for Minipack

Page 1: ...arm Interface Card Terminals Pin out 21 o Alarm Interface Card Extended Terminals Pin out 22 o Alarm Interface Card External Terminals Pin out 22 Internal Connections o System Interface Card Terminals...

Page 2: ...and use three phase rectifier modules Minipack systems are suitable as small stand alone battery chargers and DC power supplies Brief System Description Minipack The Minipack PS system is a compact an...

Page 3: ...iver to loosen the locking screw 2 Insert or remove the module by sliding it on its mounting rail fully into the power shelf so that the module makes proper contact hot pluggable or using the front ha...

Page 4: ...r locking screws on both left and right side plates The drawer is then securely locked in the shelf in its Operation Position Minipack blind cover Locking screw to secure the blind cover Front handle...

Page 5: ...ing or Mounting Load MCBs CAUTION Power must be OFF during this operation 1 Remove the F1 F2 plastic cover by unscrewing the cover s frontal screw then inserting a small screwdriver into the cover s g...

Page 6: ...echanical Installation Power is OFF Carry out the following CAUTION When transporting cabinetized Minipack systems with mounted rectifier modules ensure that support plates or structures are always mo...

Page 7: ...Output Rail is connected to Telecom Earth TE at only one place at the cabinet cable X7A or at a central distribution point o For each DC load connect one of the cables to the common DC output termina...

Page 8: ...ack controller X6A Common DC Output Load terminal block DC Output Load terminal block Cable Fastening Plate X5 pin 1 X6B pin 1 LVLD latching contactor optional LVBD latching contactor Minipack 6 Recti...

Page 9: ...ifiers have 10 DC load outputs Common Battery Rail Battery Fuses Fb1 Fbx Battery Cables string 1 Battery Cables string x M6 screws cable lugs max 15 mm width X7A Interface Cards Connections Refer to t...

Page 10: ...the AC input cable s and external AC fuses are sized and rated as specified o Check that AC Earth PE is terminated and electrically connected to chassis 4 Site specific parameters and settings are kn...

Page 11: ...rtunity to enter site related information number of used AC phases type of batteries etc Load Adjustments Power is ON Now you can begin with stage III where you will adjust again the output voltage to...

Page 12: ...Test Int Guard Time Start Stop Test RemoveUnit s Rem Reset 3v03 Rectifier ON OFF 3v03 Rectifier Setup System ON OFF 3v03 RectWalkInTime Short Long 3v03 Enable Disable Charge Curr Lim MainsFeed 3v03 Ge...

Page 13: ...ws to install USB drivers Follow accept the wizard default steps to automatically install the USB drivers the wizard runs twice 4 Start PowerSuite and establish connection Select Start All Programs El...

Page 14: ...controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ID Smartnodes 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ID Battery Monitor CAN nodes 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 ID Load Mo...

Page 15: ...5VAC Each phase feeds two 800W rectifiers The recommendations apply for use of Thermal magnetic circuit breaker type Siemens 5SX or 5SY series MG C60H series or similar For more information regarding...

Page 16: ...shelf To achieve a more controlled ID assignment you should always insert hot plug new Minipack rectifiers in the power shelf one module at a time in following shelf position order 1 3 5 and 2 4 6 Th...

Page 17: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Page 18: ...Unlock the upper and lower screws and slide the drawer shelf open then lift the Melenex plastic cover Electrical Installation Power is OFF CARRY OUT FOLLOWING OK 9 Make the system completely voltage f...

Page 19: ...Fb4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 LOAD BATT Form 175 gb v1 C01_356808 103_qstart inst comm oper_minipack pss_1v2 docx_mfm_2006 12 29 www eltekvalere com Headquarters Eltek Valere 1303 E Arapaho Rd Ri...

Page 20: ......

Page 21: ...ocations in the power shelves 5 The Smartpack and all rectifier modules are working LEDs are ON Verify 6 Connect a PC to the PS system Install the PowerSuite software if required 7 DC output voltage M...

Page 22: ...PULLOUT...

Page 23: ...Suite PC application to check all rectifiers output the same amount of current 1A 9 Display the stored log of Alarm Messages Using the keypad on the Smartpack controller or from the PC System Adjustme...

Page 24: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Page 25: ...Block Battery String and Battery Bank 48V Battery Bank Battery String 1 48V Batt Battery Block 12V Battery String 2 48V Notice that if you open the serial switches in card Art 200576 setting all to O...

Page 26: ...ect Battery Monitor with ID 33 to battery string 1 lowest with ID 34 to string 2 and so on PowerSuite will then refer to the correct battery string Four measurements per string 48V Outer Terminal Bloc...

Page 27: ...re not shipped with the Battery Monitor Symmetry Kit Battery Monitoring Appendix Battery Symmetry String 1 to 4 Mid point Measurement One measurement per string four strings Battery Monitor Part 24210...

Page 28: ...8 7 6 10 14 13 12 11 X4 Batt Symmetry 1 Batt Symmetry 2 Batt Symmetry 3 Batt Symmetry 4 From internal batteries From area with internal batteries Temperature sensor Temperature Sense 1 NA NA From are...

Page 29: ...s alarm and digital input monitoring signals are accessible from the controller s rear panel on mini power connector CON1 2 outputs 2 inputs Using the Alarm Interface Card Art 218470 plugged to Smartp...

Page 30: ...1 2 accessible at any suitable location inside your cabinet The figures show the card s pin out location and terminal block connections Appendix Alarms Monitoring Terminals Pin out Location CON3 CAN1...

Page 31: ...close or vice versa when a reversed pulse is applied to the coil System Connections CON5 15 pins D Sub female LVD1A 1 LVD2A 2 LVD Common 3 System Voltage 4 System Voltage 5 a Batt Current 1 6 b Batt C...

Page 32: ...ry Monitor Battery Monitor Monitor Inputs Terminal Block Power LED Lamp green Warning LED Lamp yellow Pin 1 Pin 8 Alarm LED Lamp red Battery Monitor Connections Part 242100 300 FUNCTION SIGNAL PIN OUT...

Page 33: ...omer Connections 1 5 mm 2 max wire section DIP Switches 5 8 always OFF 1 2 3 4 Input Circuit 1 Input Circuit 2 Input Circuit 3 Input Circuit 4 6 Config Input From breakers and external equipment 3 2 1...

Page 34: ...Temperature Sense 1 4 3 2 1 5 8 7 6 X Temperature Sense 2 Temperature Sensor 1 Temperature Sensor 2 Tachometer Input 1 Tachometer Input 2 Fan Speed Monitor 1 Fan Speed Monitor 2 Speed Control Output 1...

Page 35: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 27...

Page 36: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 28...

Page 37: ...igital Input 6 X2A Ext Alarm I O Connections X2B Ext Alarm I O Connections Customer connections Mains input terminals To be labeled 8 L1 N L2 N L3 N PE PE 15 Alarm Outputs and Digital Inputs 1 2 3 4 5...

Page 38: ...E Underwiring MPBB 6pos 3AC CAN1 Smartpack Power CAN bus Interconnections X5 Power output Y7 Power output Y8 Power module 1 PE N L Power module 2 PE N L Power module 3 PE N L Power module 4 PE N L Pow...

Page 39: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 31...

Page 40: ...k Valere Gr terudv 8 Pb 2340 Str ms 3003 Drammen Norway Phone 47 32 20 32 00 Fax 47 32 20 32 10 This product is CE marked and complies with all current requirements for relevant standards and directiv...

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