ELOKON ELOSHIELD Instruction Manual Download Page 78

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Instruction manual

I ELOshield

Rev. 20

09.03.2020

Page 78 of 85

10.

Failures of ELOshield

In case of a failure or malfunction please check the following:



Complete cabling



Availability of power supply, fuses



Switching of the controller output



Unique CAN ID and jumper settings in the antenna modules (A/B)



Battery level in the pedestrian module



Unique machine identifiers in configuration



Unique network identifiers in configuration



Reset system to factory defaults settings and check again.

If a failure cause cannot be found, please contact ELOKON service:

GERMANY

ELOKON GmbH
Gärtnerweg 49
25436 Tornesch

+49 4122 9570-0

[email protected]

www.elokon.com

UNITED STATES OF AMERICA

ELOKON Inc.
5126 S Royal Atlanta Dr.
Tucker, GA 30084

+1 770 3496335

[email protected]

www.elokon.com

UNITED KINGDOM

ELOKON GmbH
Quayside Tower 2nd Floor
Broad Street, Birmingham
B1 2HF West Midlands

+44 121 3922499

[email protected]

www.elokon.co.uk

POLAND

ELOKON Logistics Sp. z o.o.
Tytoniowa 22
04-228 Warsaw

+48 22 8127138

+48 22 6133632

[email protected]

www.elokon.pl

NOTICE

During repairs machines may be operated without ELOshield.

Summary of Contents for ELOSHIELD

Page 1: ...eld driver assistance system for vehicle safety that automatically helps avoid collisions to reduce risk of vehicle pedestrian accidents Revision 20 For software version 1 2 0 9 09 03 2020 INSTRUCTION...

Page 2: ...16 5 1 Operating modes 17 5 2 Q button 18 5 3 Warning and informing the operator 18 5 4 Charging the battery 19 5 4 1 Use the standard charger supplied with the pedestrian module as follows 19 5 5 Co...

Page 3: ...3 8 7 Saving the current configuration of single devices 53 8 8 Setting up the stationary module vehicle module 54 8 9 Configuration of the pedestrian module 59 8 9 1 Pedestrian module detection range...

Page 4: ...icle in the driving task as well as the pedestrian within their respective system limits ELOshield is a radio based warning system whose accuracy and coverage can be influenced by onsite conditions su...

Page 5: ...ry disconnected ELOshield specification and technical data must be respected When the device service life elapses ELOshield must be disposed of in a correct and environment friendly manner WARNING Cha...

Page 6: ...or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected C...

Page 7: ...azardous or require additional interactions with vehicles pedestrians must be secured using a stationary module with antenna modules B 1 4 and stationary modules 1 4 Examples of such locations include...

Page 8: ...ce the zone of which has been breached by a pedestrian Triggers outputs in the vehicle module in order to activate e g the creeping mode in a vehicle or to control an industrial automatic control syst...

Page 9: ...ed devices to the vehicle stationary module which notifies an operator and controls outputs Vehicle antenna module B or stationary antenna module B depending on a jumper setting The vehicle stationary...

Page 10: ...Instruction manual I ELOshield Rev 20 09 03 2020 Page 10 of 85 Device 1 Possibility of communication between device 1 and device 2 Device 2...

Page 11: ...t detects vehicles and opens the gate Vehicle module 1x vehicle antenna module B in each vehicle Stationary module and stationary antenna module A in a stationary device Vehicle detect a stationary zo...

Page 12: ...detect pedestrians vehicles detect other vehicles Vehicle module 2x vehicle antenna modules A in each vehicle 1x vehicle antenna module B in every vehicle Stationary module 2 to 4x stationary antenna...

Page 13: ...1x USB cable used to configure a vehicle stationary set One is sufficient for the entire fleet 1x configuration software including the license to use One is sufficient for the entire fleet Additional...

Page 14: ...persons and vehicles equipped with vehicle modules max 4 Stationary antenna modules B which may be detected by vehicles equipped with vehicle antenna module s A max 4 Additional stationary module to a...

Page 15: ...Instruction manual I ELOshield Rev 20 09 03 2020 Page 15 of 85 Figure 3 Pedestrian set 4 4 Accessories 10 port dedicated USB charger Pedestrian modules have to be placed as shown in the picture...

Page 16: ...all participants to the surroundings must always be maintained CAUTION Radio radiation Radio radiation is released due to the use of ELOshield Other devices could be disturbed and their function impa...

Page 17: ...is within the muting zone range This mode is designed for a vehicle operator and used to mute the pedestrian module when the operator drives the vehicle so as not to block its vehicle and other vehic...

Page 18: ...hicle module When pressed and held for 2 seconds activate deactivate the acknowledge mode When pressed and held for 5 seconds power off signaled with vibrations 5 3 Warning and informing the operator...

Page 19: ...lose to the electric socket and easily accessible while charging 5 4 1 Use the standard charger supplied with the pedestrian module as follows 1 Connect the USB cable to the USB power adapter and plug...

Page 20: ...onment Potentially explosive environments EX are environments where flammable liquids vapours gases or dusts are found WARNING Risk of injury or accident when handling the charger or the pedestrian mo...

Page 21: ...e Never open damage or drop the pedestrian module NOTICE Risk of damage to the charger and pedestrian module When using the charger and the pedestrian module the following must be noted The charger mu...

Page 22: ...off Blinking green the pedestrian module is active Blinking yellow the acknowledge mode is active Blinking red the auto test is active Continuous red pedestrian module failure or not configured Acoust...

Page 23: ...digital input 1 is enabled In this mode antennas installed on a vehicle are deactivated Vehicle modules installed on a vehicle maintain normal operation and therefore other vehicles in the vicinity a...

Page 24: ...odule 6 2 Warning and informing the operator The vehicle module warns and informs the user by means of Red alarm LEDs for zone 1 red circle Yellow warning LEDs for zone 2 yellow circle Acoustic signal...

Page 25: ...of circular zones symmetric zone 3 or 4 vehicle antenna modules A combination of circular zones and custom shaped zones Custom shaped zones allow for establishing a precise position of the detected ob...

Page 26: ...e vehicle The devices should be installed with the following guidelines considered The antenna modules are delivered with an adjustable bracket which must be screwed to the truck screws are not includ...

Page 27: ...y are arranged concentrically around the vehicle antenna modules A If symmetric zones are to be used in a given location it should be noted that the line connecting the vehicle antenna module A is at...

Page 28: ...antennas available modes Circular combination of circles Custom shaped zone 2 antennas available modes Circular combination of circles Symmetric Figure 6 Recommended antenna installation place the rig...

Page 29: ...y can be found in chapter 12 1 Figure 9 The vehicle antenna module A with the cover removed and the switch marked in red provided to set the CAN ID address The vehicle module is connected to the vehic...

Page 30: ...of 2 devices the available addresses are 0 and 1 in the case of 3 devices 0 1 2 and in the case of 4 devices 0 1 2 3 The example of correct configuration of the vehicle module with 4 vehicle antenna...

Page 31: ...es B and 4 antenna modules A may be installed in the system Figure 10 The antenna module B with the cover removed and the switch marked in red provided to set the CAN ID address Blue circle shows the...

Page 32: ...afe place in the cab using mounting brackets The Q button should be easily accessible 6 6 Electrical installation CAUTION Beware of electrical voltage and heat Touching live parts can result in injuri...

Page 33: ...9 x 0 34 wire Signal desig nation Wire color Technical data Comments Power Red 12 48 VDC filtered Tolerance 10 Power supply voltage Apply voltage from a stabilized source only The device is equipped...

Page 34: ...onfigurable OC2 White Open collector type outputs 2 OC2 Configurable OC CM Black Open collector type digital output reference voltage Common for OC1 and OC2 outputs Table1 Identification of wires in X...

Page 35: ...n the default configuration DOUT1 NC Gray Relay 2 Normally closed contact Connected with the breach of the outer yellow zone in the default configuration DOUT1 CM White Relay 2 Switching contact Conne...

Page 36: ...ample 3 ELOshield is active only when the operator is present Red wire is connected to the power supply voltage of 12 VDC 48 VDC Blue wire is connected to the ground Pink wire is connected to the oper...

Page 37: ...the stationary module and one stationary antenna module A or B into a single casing Such solution decreases the number of devices and cables requiring installation works In this variant the proper pos...

Page 38: ...ual signal control Device stops 7 3 Zones The shape of the zone is closely dependent on the device configuration and the number of installed antenna modules A Stationary antenna modules B connected to...

Page 39: ...led higher The antenna module A should be installed vertically so that the cable connections are facing the floor The antenna modules are delivered with an adjustable bracket which must be screwed to...

Page 40: ...crossing circular zones standard Figure 14 Impact of the arrangement of antenna modules A on the shape of the zone covering a crossing simplified zones example the shape and size of the zone is confi...

Page 41: ...aped zones example the shape and size of the zone is configurable Figure 16 Antenna module A with the cover removed the switch marked in red provided to set the CAN ID address and the SB select jumper...

Page 42: ...e parts can result in injuries Also a short circuit can occur which causes components to be heated This can lead to injuries The power supply must be disconnected when working on electrical components...

Page 43: ...upper position No Station select jumper 7 4 2 Stationary antenna module B The antenna module B equipped with an operating mode selection jumper operates as a stationary antenna module B Contrary to t...

Page 44: ...re The jumper is set to determine operation in the stationary antenna module B mode and removed to switch to operate as the vehicle antenna module B The difference between the modes is that different...

Page 45: ...must be disconnected when working on electrical components Metal objects such as rings or watched must be removed beforehand Connection testing and measuring work on electrical parts may only be carri...

Page 46: ...he power supply The stationary module requires power supply from the 110 V 230 V alternating voltage source or the stabilized 24 V direct voltage source The selected voltage source shall be connected...

Page 47: ...source Table 4 Identification of power connectors 7 5 2 Switching the stationary module on off The key on the right side of the stationary module is used to switch on off the stationary module 7 5 3 C...

Page 48: ...ut 2 contact a Input reads as 1 if there is voltage of 5 48 VDC present on contacts a and b Input reads as 0 if the voltage is 0 2 VDC IN2 B Digital input 2 contact b DC SOURCE 24V 24V DC power supply...

Page 49: ...d stationary antenna modules B must be connected to the stationary module using the CAN bus In the lower part of the device there are two connectors allowing for connecting these modules The order in...

Page 50: ...5 Figure 19 CAN terminator Examples of stationary device connection variants with and without the CAN terminator are depicted below Figure 20 Example device connections The total length max 50 m The t...

Page 51: ...correct operation of the pedestrian modules The green light on the device front signals that the pedestrian module was detected correctly It is possible to use the relay output to integrate the devic...

Page 52: ...ssary cables The pedestrian module and Vehicle Stationary module use different USB cables for communication with the computer Standard microUSB cable for the pedestrian module Dedicated USB cable for...

Page 53: ...list is an overview of all used devices in one warehouse and marks double used IDs and other failures in red as faulty The list of devices including their configurations is strongly recommended to be...

Page 54: ...multiple devices The configuration may be read from an els file by pressing the Open button and pointing a corresponding file 8 8 Setting up the stationary module vehicle module The stationary vehicle...

Page 55: ...adius max 2 500 cm o Driver s muting zone the driver s muting zone radius expressed in centimeters For the panel with the stationary module min 0 cm max 0 cm For other configurations min 0 cm max Zone...

Page 56: ...s generated by the stationary vehicle module when the module is in the alarm zone o Second zone sound pulsation indicates the single sound duration as generated by the stationary vehicle module when t...

Page 57: ...le A zone Configurable bits LSB Settings for additional information sent to devices reacting to the stationary vehicle module It is possible to define detailed actions of the stationary vehicle module...

Page 58: ...o Zone buffers does not apply to the antenna modules A this is the additional distance which adds to existing zones radiuses in order to increase the detection range for selected devices eg new emplo...

Page 59: ...Instruction manual I ELOshield Rev 20 09 03 2020 Page 59 of 85 8 9 Configuration of the pedestrian module The pedestrian module is unambiguously identified by the application...

Page 60: ...he alarm zone o Second zone sound intensity indicates the sound signal loudness in percentage as generated by the pedestrian module when it is in the warning zone o First zone sound pulsation indicate...

Page 61: ...ng red status LED In the case of the pedestrian modules an auto test is performed each time it is started and after each charging after disconnecting from a charger An auto test of the vehicle set is...

Page 62: ...configuration In the case of the symmetric zones the opposite pairs of zone apexes are set symmetric in relation to the line connecting both antennas as the panel is unable to determine on which side...

Page 63: ...enna modules A and the distances between them are expressed in centimeters 121 121cm 1 21m 1300 1300cm 13 00m The device uses 3 4 antenna modules A The first antenna module A with coordinates of 0 0 e...

Page 64: ...es A should be moved so that all circles cross each other exactly at the locations of the pedestrian vehicle module 8 12 Actions Actions are used to define non standard actions of the device With the...

Page 65: ...state Input status low Input status high Digital input status may be negated If muting Mode 1 2 3 When the selected mode is inactive When the selected mode is active If variable Status variable numbe...

Page 66: ...n all arguments of the action are met The description of individual functions of the results and their parameters can be found below Name of the result function Parameter 1 Parameter 2 Comments Relay...

Page 67: ...an argument for another action Reset timer 1 second Counter number Number of seconds The counter is set when the action result 1 Reset timer 5 ms Counter number Number of milliseconds The counter is...

Page 68: ...greater than parameter 2 If in Zone 2 of Type of machine in the zone Minimum number of machines in the zone Number of machines in the zone lower than parameter 2 Number of machines in the zone greate...

Page 69: ...oes not work correctly If battery level Battery voltage If battery voltage is greater than parameter 2 If battery voltage is smaller than parameter 2 If battery level Battery voltage If battery voltag...

Page 70: ...e and causes the reaction configured in the action of another device within the range Configurable bits set to false Type of device that is supposed to clear the bit MSB bit number When the action res...

Page 71: ...n the action result 1 indications are enabled for machine type from parameter 2 Indications Function result Machine type When the action result 1 indications are enabled When the action result 0 indic...

Page 72: ...d Rev 20 09 03 2020 Page 72 of 85 Name of the result function Parameter 1 Parameter 2 Comments None No action is taken Automatic muting in muting distance Pedestrian module is automatically muted with...

Page 73: ...tionary verification and vehicle modules is as follows 1 Action 0 checks if any of the three types of the muting mode is active and stores the result in the memory of status variable 0 2 Action 1 chec...

Page 74: ...on 8 checks the value of status variable 2 If the value of status variable is equal to 1 OC 2 output is activated if not OC 2 output is deactivated Example 2 The stationary set with the antenna module...

Page 75: ...antenna modules A are configured so that it reacts to the stationary antenna module B zones and not to its own zones by unselecting the Inner zones option 3 The vehicle module actions are configured...

Page 76: ...Instruction manual I ELOshield Rev 20 09 03 2020 Page 76 of 85 Example 4 A five second delay for relay deactivation after leaving the zone...

Page 77: ...truction manual I ELOshield Rev 20 09 03 2020 Page 77 of 85 9 Maintenance Functions of ELOshield should be checked on a regular basis Casings of ELOshield should be checked for damages on a regular ba...

Page 78: ...settings and check again If a failure cause cannot be found please contact ELOKON service GERMANY ELOKON GmbH G rtnerweg 49 25436 Tornesch T 49 4122 9570 0 E Info elokon com www elokon com UNITED STA...

Page 79: ...Custom Systematic Error 30 cm 15 cm Statistic w o Systematic Error 55 cm 12 cm 2 110 cm 24 cm 3 165 cm 36 cm 4 220 cm 48 cm 5 275 cm 60 cm 4 Custom Systematic Error 15 cm 10 cm Statistic w o Systemati...

Page 80: ...x switching power without ohmic load 62 5 VA Relay output 2 Changeover contact Nominal ohmic load 125 VAC 0 5 A 24 VDC 1 A Contact current 1 A Switching voltage 125 VAC 60 VDC Max switching current 0...

Page 81: ...nge From 10 to 60 C non condensing humidity under 95 Warning Optical acoustic and vibrating alarm adjustable MTTFd 12 years Work time can be increased by limiting vibration buzzer and LED intensity 11...

Page 82: ...t 200 g Protection class IP 65 Working frequency 3 2 6 8 GHz UWB Voltage source Supplied from stationary module 12 V Power consumption Supplied from stationary module 1W Detection range 20 m in field...

Page 83: ...ctive 1 2014 30 EU EMC 2 1999 5 EC R TTE 3 2014 53 EU RED and is compliant with the following standards what is confirmed by tests in accredited laboratory 1 EN 302 065 Electromagnetic compatibility a...

Page 84: ...of Conformity This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept an...

Page 85: ...d Street Birmingham B1 2HF West Midlands UK T 44 121 392 2499 E info elokon co uk ELOKON Logistics Sp z o o ul Tytoniowa 22 04 228 Warszawa POLAND T 48 228 127 138 E info elokon pl ELOKON Inc 5126 Sou...

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