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www.gd-elmorietschle.com

 © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Maintenance and repair

s

4

m

n

2

m

q

v

k

s

6

n

2

q

v

k

7.2.3 Coupling

The coupling sprocket (Fig. 7/k, 8/k)) is subject to 
wear and must be checked regularly (at least once a 
year).

CAUTION

Defective coupling sprocket.

Defective sprockets may lead to the rotor shaft 
breaking.

To check the coupling switch the motor 
(Fig. 7/m,  8/m) off and ensure that it cannot be 
switched on again.

C-KLR 80

 Undo the screws (Fig. 7/s

4

) on the motor fl ange. 

Remove the motor with the coupling half on the mo-
tor side (Fig. 7/q) from the fanhousing (Fig. 7/n

2

) axi-

ally and suspend using a lifting tool. If the sprocket 
(Fig. 7/k) is damaged or worn, then replace it. The 
fan (Fig. 7/v) should also be checked for damage 
from time to time and replaced if necessary.

C-KLR 140

Undo the hexagonal nuts (Fig. 8/s

6

) on the motor 

fl ange. Remove the motor with the coupling half 
on the motor side (Fig. 8/q) from the fan housing 
(Fig. 8/n

2

) axially and suspend using a lifting tool. 

If the sprocket (Fig. 8/k) is damaged or worn, then 
replace it. The fan (Fig. 8/v) should also be checked 
for damage from time to time and replaced if neces-
sary.

NOTICE

Frequent starting up and high ambient tempe-
rature

The service life of the sprocket (Fig. 7/k, 8/k) is 
reduced.

Re-assemble in reverse order.

Fig. 7  Coupling C-KLR 80

k

 

Coupling sprocket

m

 

Motor

n

Fan housing

q

 

Coupling half on the motor side

s

4

 Screws

v

 Fan

Fig. 8  Coupling C-KLR 140

k

 

Coupling sprocket

m

 

Motor

n

Fan housing

q

 

Coupling half on the motor side

s

6

 Hexagonal 

nut

v

 Fan

Summary of Contents for C-KLR 140

Page 1: ...C Serie C Series Klaue Claw Edition 1 12 2009 BA 883 EN Original Operating Instructions C KLR C KLR 80 140...

Page 2: ...e operator 8 2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and check the deli...

Page 3: ...nd GmbH Table of contents 7 Maintenance and repair 19 7 1 Ensuring operational safety 19 7 2 Maintenance work 19 7 2 1 Changing the oil 20 7 2 2 Air ltering 21 7 2 3 Coupling 22 7 3 Reparatur Service...

Page 4: ...ions is technically trained specialists 1 3 Zulieferdokumentation und mitgeltende Dokumente Document Contents No Supplier documentation Operating Instructions BA 883 EN Declaration of Conformity C 007...

Page 5: ...achine may produce a vacuum and excess pres sure at the same time Claw Machine s design or active principle Volume ow A pressure vacuum pump s suction air or compressed air Overpressure pressure Diffe...

Page 6: ...tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions...

Page 7: ...the machine may convey compress or extract the following media all non explosive non in ammable non ag gressive and non poisonous dry gases and gas air mixtures 2 4 Unacceptable operating modes extra...

Page 8: ...stallation commissioning maintenance and inspection work Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious...

Page 9: ...ctions Fit or start up safety and protective devices again immediately after nishing work Conversion work or modi cations to the ma chine are only permissible with the manufactur er s consent Only use...

Page 10: ...nsporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber a Select the lifting device suitable for...

Page 11: ...guidelines Page 4 3 3 Disposal WARNING Danger from in ammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal When...

Page 12: ...sure connection E Cooling air inlet F Cooling air outlet H Oil lling point I Oil sight glass J Plug connector K Oil discharge point M Oil recommendation plate N Data plate O Rotation direction plate P...

Page 13: ...er with piston rings The ZEPHYR C KLR is enclosed in an insulation hood In order to dissipate compression heat the cooling air is sucked through between the machine and the hood using drum fan that su...

Page 14: ...g 2 E and the cooling air outlets Fig 2 F must be at least 20 cm away from adjacent walls Cooling air coming out must not be sucked in again For maintenance work there must be a minimum of 40 cm in fr...

Page 15: ...he intake line and pressure connection are connected correctly NOTICE Length of the connection pipes With connection pipes that have the same pipe cross section as the machine connection and are more...

Page 16: ...IN EN 60034 and are in protection class IP55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connection version The motor data must be...

Page 17: ...en the machine is at operating temperature the surface temperatures on the components Fig 2 Q may go above 70 C You must avoid touching the hot surfaces mar ked with warning plates CAUTION Noise emiss...

Page 18: ...dicator to check the direc tion of rotation clockwise rotating eld 6 2 Decommissioning storing Stop the machine a Switch the machine off b If available close the cut off device in the suction and pres...

Page 19: ...intervals also depend on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The...

Page 20: ...reduced Thewasteoilmustbedisposedofincompliancewith the local environmental protection regulations If you change the type of oil empty the oil tank completely The oil level in the sight glasses Fig 4...

Page 21: ...f ciency will continue to deteriorate Therefore the lters should be replaced every six months The lter cartridge e can be removed for cleaning after removing the screws Fig 5 s1 and the lter housing l...

Page 22: ...k is damaged or worn then replace it The fan Fig 7 v should also be checked for damage from time to time and replaced if necessary C KLR 140 Undo the hexagonal nuts Fig 8 s6 on the motor ange Remove t...

Page 23: ...s Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Riet schle Service centre for in...

Page 24: ...ownloads Product Documents C Series Spare Parts Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de Select the type size and design NOTICE Only use...

Page 25: ...witch off that takes into consideration the short term excess current at start up version with short circuit and overload trigger as per VDE 0660 Part 2 orIEC 947 4 The suction lter cartridges are dir...

Page 26: ...upply is ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The suction lter cartridges are dirty Clean or replace the lter cartridges Section 7 2 2 Section 7...

Page 27: ...Width mm 387 355 Height mm 415 500 Vacuum connection G 11 4 G 11 2 Pressure connection G 11 4 G 11 2 Correct amount of oil l 0 55 0 60 The length and the weight may differ from the information listed...

Page 28: ...Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Deutschland Te...

Page 29: ...fications are applied EN 1012 1 2010 Compressors and vacuum pumps Safety requirements Part 1 Compressors EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 2 Vacuum pumps The...

Page 30: ...ance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the even...

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