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Nozzles

• Ensure there is a gasket inside the nozzle swivel.
• Hand tighten the nozzle onto the monitor discharge.
• Loosen the swivel to reposition the nozzle as shown.
• Tighten the nozzle swivel with a spanner wrench.
• Supply power to the nozzle by connecting the monitor and nozzle harness connectors.

Deutsch 

Connector

Gasket Location

Installation Step 2: Configure the EXM2 System 

NOTE

: EXM2 systems consisting of a monitor and one Panel Mount or Joystick, a handheld with 

gateway, a position display, and an E14x or E16X actuated valve do not require configuration. 

EXM2 monitors come factory set for CAN termination and must be at the extreme end of the 

main CAN line. See options for CAN wiring and termination on page 15.

The following is a list of reasons why a system would require configuration via Wi-Fi:

• Need maximum travel limits to be different than factory setting
• Reversing monitor controls
• Setting priority or controller for override by primary, secondary, or number 
• Reversing valve operation when using an EBXJ valve 
• Group number used for multiple monitors on system
• Valve ID change for multiple valves
• CAN address for special system of not using  Elkhart Brass controls
• Valve closure before stowing monitor need to be turned off

If the system requires configuration, please refer to the EXM2 System Configuration Manual 

(P/N 98612001) for configuration instructions. You can find the most current manual at 

www.elkhartbrass.com

.

Summary of Contents for 7100HDX2

Page 1: ...98608000 REV REL Cobra EXM2 Monitor Shown Installation Operating Maintenance Instructions 1 574 295 8330 www elkhartbrass com...

Page 2: ...held Controller Gateway and Docking Station 16 Joystick Controller 17 Joystick Plug Information 17 Position Feedback Display 18 Electric Actuated Unibody Valve E14X E16X 18 Installation Step 2 Configu...

Page 3: ...UIDE 33 Understanding System LEDs 33 OPTIONAL ACCESSORY SPECIFICATIONS 36 Panel Mount Controller 7010X2 36 Joystick Controller 7030X2 36 Handheld Controller 7015X2WH 36 Docking Station 7015X2DS 36 Gat...

Page 4: ...trained Whenever possible this equipment should be operated from a remote location Do not needlessly expose personnel to dangerous conditions Open water valves supplying this equipment slowly so that...

Page 5: ...Series Master Stream Nozzle 3 150 Flange other base options available FullyVaned Cast AluminumWaterway Absolute Position Feedback Sealed High Torque Gearmotor Manual Override Double Race Bearings Doub...

Page 6: ...34 5 Limited Duty 1250 5000 31 lbs 14 kg Vertical 45 to 120 165 w Extended Travel Horizontal L175 to R175 350 4 150 3 NPT 2 5 BSPP 3 BSPT DN80 PN16 Cobra EXM2 HD 7200HDX2 3 150 2 5 NHT 500 34 5 Limit...

Page 7: ...The Panel Mount may be powered with 12 or 24Volts HandheldControllerwithDockingStationandRFtoCANgateway 7015X2 The Handheld Controller is a sealed remote control that contains all the controls necessa...

Page 8: ...electric actuated UnibodyValve may be powered with 12 or 24Volts Valve must be wired for CAN communication with a RF to CAN gateway INSTALLATION INSTRUCTIONS Installation Overview Recommended electri...

Page 9: ...points are explained further in the Configuration section installation step 2 What is important at this time is that in order to maximize the efficiency of communication in your CAN network you must...

Page 10: ...ten using a strap wrench on the hex portion of the monitor base The monitor will use a CAN line to communicate with other EXM2 components Connect the monitor pigtail 1 to CAN bus Supply power to the m...

Page 11: ...a 7200HDX2 Heavy Duty Motors Motor 12 VDC Left Right Up Down Run Current 5 A 5 A Current Trip Point 15 A 15 A Cobra 7250SDX2 Standard Duty Motors Motor 12 VDC Left Right Up Down Run Current 3 A 3 A Cu...

Page 12: ...the monitor is in a non stowed position The stow output handles up to 28VDC when open circuit The stow output maintains the switch state when the monitor is powered off Proximity Sensor for Extended...

Page 13: ...ptional Harness A P N 37541000 Controller Pigtail included with EXM2 Panel mount Position Display Joystick Connecting an OEM supplied proximity sensor to the wire from position 4 will provide conditio...

Page 14: ...N37551000 Gateway Pigtail included with EXM2 Hand Held pkg Harness K P N 37252000 Monitor CAN J1939 Pigtail Harness L P N 37571000 Input Controller CAN Pigtail Harness F P N 24196000 Splitter optional...

Page 15: ...the Panel Mount Controller template located at www elkhartbrass com drill 6 7 0 201 5 1mm holes as shown through the panel The device should be mounted in the vehicle such that a minimum separation d...

Page 16: ...e Loctite 242 or equivalent Torque screws to 50 60 in lbs 5 6 6 8 Nm In order to comply with FCC and ISED RF Exposure requirements the device should be mounted in the vehicle such that a minimum separ...

Page 17: ...power to the Joystick by connecting the red and black leads coming from plug 1 to an appropriate power source Install a 1 Amp fuse into the red positive power lead of the joystick for a 12V system 1 2...

Page 18: ...Refer to the respective figures for information on the plugs pins Important Ensure horizontal vertical calibration is correct or display may not accurately show position See Installation Step 3 Calibr...

Page 19: ...must be at the extreme end of the main CAN line See options for CAN wiring and termination on page 15 The following is a list of reasons why a system would require configuration viaWi Fi Need maximum...

Page 20: ...TREAM buttons simultaneously one time On the joystick use the PRESET and AUX buttons The status LED magenta on the monitor and the status LED magenta on the input controller will turn off The joystick...

Page 21: ...n range i e highest vertical travel point to lowest is 135 degrees not in extended travel except the Magnum EXM2 has 150 degrees Using the UP DOWN controls position the monitor such that it is aimed d...

Page 22: ...e position display Dimly lit LEDs will show maximum allowed travel and the brightly lit LED will show monitor position within the allowed travel Changes to the travel limits will require recalibration...

Page 23: ...ctions OPEN Opens the electric valve within the EXM2 system See step K Valve Operation for directions TRIGGER Joystick Opens valve when pulled When released valve will close Double click trigger and r...

Page 24: ...unless the user brings the system into Setup or Programming Modes Flash valve is moving to its preset position PRESET button has been pushed and released OPEN LED LEDs flashing above both the open clo...

Page 25: ...y level FAST BLINK MAGENTA handheld on charging CRITICAL Battery level SOLID GREEN handheld on not charging GOOD Battery level SOLID YELLOW handheld on not charging LOW Battery level FAST BLINK YELLOW...

Page 26: ...g Station is charging a Handheld Controller RED LED off Green LED on solid The Docking Station is not charging a Handheld Controller because Handheld battery is at full capacity RED LED blinking Green...

Page 27: ...B of the Operating Instructions section Move the monitor to the intended point of left most or right most travel The horizontal travel limit should be set within the total allowed factory set travel o...

Page 28: ...nded travel region If the proximity sensor changes the state to disable the extended travel area Open Circuit while the discharge is in the extended travel region the monitor controller will automatic...

Page 29: ...sing the monitor controls If a travel limit or keep out zone boundary is met move the discharge off the boundary a short distance Put the EXM2 system into the Setup Mode reference Part B of the Operat...

Page 30: ...Mode reference Part B of the Operating Instructions section Press the OPEN and CLOSE buttons simultaneously All set Travel Limits Keep Out Zones and Stow Positions will be removed from the system L O...

Page 31: ...ease the OPEN button then release the CLOSE button The valve will then auto travel to fully closed PRESET Opens or closes the valve to a preset position To Change Valve Preset move the valve to the de...

Page 32: ...igns of damage Note Grease fittings are provided for the up down and left right rotation joints routine greasing should be performed to expel water other contaminants that can get into the rotation jo...

Page 33: ...ical or horizontal motors Ensure monitor has power Check wiring for damage Order new motors Other LEDs may blink a pattern if an error occurred The pattern is described in the following table The moni...

Page 34: ...the STATUS LED blinks a yellow pattern if an error occurred that caused the monitor to report a significant Diagnostic Trouble Code and go into safe mode The reported error is described through the EX...

Page 35: ...ss 4 blinks continuous Sensor indicates that monitor is moving in the opposite direction of the expected Check wiring diagram at www elkhartbrass com for motors location 5 blinks continuous Sensor did...

Page 36: ...ing NEMA 4 IP67 Handheld Controller 7015X2WH Input power Li Ion 3 7V Battery Life 3 years Battery Charge Life Up to 24 hours operation before recharge required RF Power Output Meets FCC part 15 requir...

Page 37: ...ntal Rating NEMA 4 IP67 FCC ID QT8EXM2GW Canadian ID 4637A EXM2WH Valve Controller E14X E16X Input power 12 or 24VDC Compatible Electrical Load 10 AMPS Fuse Rating 30 AMPS 12V 15 AMPS 24V Operating Te...

Page 38: ...licables aux appareils radio exempts de licence L exploitation est autorls e aux deux conditions suivantes 1 l appareil ne doit pas produire de brouiliage et 2 l utilisateur de l appareil doit accepte...

Page 39: ...d operation this device has been tested and meets FCC RF exposure guidelines When not being operated it is suggested that the handheld device be kept a minimum of 20 cm from the body This device has b...

Page 40: ...art Brass Manufacturing Co Inc 1302 W Beardsley Avenue Elkhart IN 46514 Tel 574 295 8330 Toll Free 800 346 0250 Fax 574 293 9914 www elkhartbrass com Email eb info safefleet net 98608000 REV REL 09 18...

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