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11.8. Maintenance after every 500 hours of operation

11.8.1. Replacing chains and sprockets

Due to the low rpm, the chain and sprockets are subject to little wear and tear. If over time you
notice that the teeth are worn, the sprockets and chain must be replaced. Contact your authori-
sed ELIET dealer for assistance.

• Order code chain: BA 101 099 020
• Order code chain tensioner: BA 198 010 150
• Order code sprocket traction roller: BA 171 015 150
• Order code sprocket torque limiter: BA 240 107 051
• Order code sprocket seed distributor: MPA 01 490 280

11.8.2. Chain tightening

The DZC450 has 1 chain drive, namely the chain that drives the seed distribution system and
traction.
• Due to the low rpm and the limited load, a single chain was chosen for the machine (Simplex).
• The chain tensioner keeps the chain continuously under tension by means of a spring and com-

pensates for any stretching that might occur in the chain. There is no need to actively tighten
the chain.

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Summary of Contents for DZC450

Page 1: ...DZC450 M A N U A L ...

Page 2: ...ogether with this booklet Register your purchase online at www eliet eu ELIET Copyright 2020 ELIET All rights reserved The texts images and other information in this manual are protected by copyright and also by other intellectual property rights As such no parts of this manual may be used for commercial or other purposes Certain parts of this manual are also protected by copyright owned by Eliet ...

Page 3: ...tion data of your machine into the text boxes Type number Engine Serial number Year of Manufacture 2 Warranty 2 1 Machine registration To be entitled to warranty the machine has to be registered online within one month after pur chase at www eliet eu European customers US customers ELIET EUROPE NV ELIET USA Inc Diesveldstraat 2 3361 Stafford Street 8553 Otegem Pittsburgh PA 15204 T 32 0 56 77 70 8...

Page 4: ...inually updated and improved as such we reserve the right that the specifications of your machine may differ slightly in terms of shape technology and accessories The descriptions and technical data in this manual are valid at the time of publi cation Certain illustrations and descriptions may not apply to your specific machine but instead relate to a different version of the machine For this reas...

Page 5: ... Equipment PPE 21 7 3 5 Ergonomics 22 7 3 6 Danger zone 22 7 3 7 Periodic maintenance 24 7 3 8 Limits of the machine 25 7 3 9 In harmony with nature 25 8 Dealer s responsibilities 26 8 1 Unpacking the machine 26 8 1 1 Structure of the handlebars 27 8 1 2 Mounting of the rear cover 30 8 2 Other responsibilities 31 9 Operating instructions 33 9 1 Preliminary checks 33 9 2 Characteristics of the work...

Page 6: ...ate of the machine 70 11 4 2 Checking and topping up the engine s oil level 71 11 4 3 Cleaning the air filter 72 11 4 4 Checking the blades 73 11 5 Maintenance after every 25 hours of operation 74 11 5 1 General lubrication treatment 74 11 5 2 Changing the oil 83 11 5 3 Checking and adjusting the belt tension 84 11 6 Maintenance after every 100 hours of operation 88 11 6 1 Replacing the blades 88 ...

Page 7: ...t dangers 5 1 For your information For your information This symbol is used to draw your attention to specific in formation and or actions or it is used to indicate where you can find additional information relating to the topic 5 2 Please note Please note This symbol suggests safe practices The purpose is to prevent in correct operation that could result in personal injury or damage to the machin...

Page 8: ...d to be familiar with the ter minology used for the descriptions This chapter refers to a broad range of machine parts and identifies their names We recommend that you take the time to study the machine prior to use for a better understanding of the descriptions provided in this operating manual ...

Page 9: ...9 English 6 1 Overall view Essential machine parts 6 1 2 3 4 5 7 1 Engine 2 Seed reservoir 3 Handlebars 4 Roller 5 Front wheels 6 Depth setting 7 Easy CleanTM maintenance support ...

Page 10: ...ective cover for drives 1 Seed flow rate control 2 Control point Seed distributor drive 3 Ventilator with air duct 4 Discharge channel 5 Ejector accelerator Topdress RotorTM 6 Seed strewing funnels 7 Seed distribution system 8 Seed flow slider 9 Blade axle 1 2 4 3 9 6 4 5 7 8 3 2 1 ...

Page 11: ...ng seed distribution system seed lever yellow 3 Lever for releasing work depth L depth lever 4 Lever for activating traction R traction lever 6 3 Engine 6 5 hp HONDA GX200 1 4 3 2 4 3 5 6 1 2 9 10 8 7 12 11 13 1 Throttle 2 Petrol cap 3 Air filter 4 Spark plug 5 Choke 6 Oil drain plug 7 Fuel valve 8 Starter rope 9 Petrol tank 10 Exhaust 11 On off switch 12 Oil filler cap dipstick 13 Crankshaft ...

Page 12: ... You can contact him her for original ELIET parts and lubricants at any time These machine parts are manufactured according to the same strict rules and craftsmanship as the original equipment For your information 11 Maintenance on page 68 provides an overview of the maintenance requirements for this machine and advises you on main tenance requiring the assistance of an authorised dealer Please no...

Page 13: ... 7 Safety instructions 7 1 Safety messages The safety messages are clearly indicated on the machine with stickers or relief pictograms Please take note of the pictograms and safety messages displayed 1 2 4 5 6 3 ...

Page 14: ...ng bolts This sticker warns of the danger of pinching cutting or bruising fingers if they are caught by the drives shielded by the cover The engine must always be switched off before the protective cover is removed The machine must never be operated if the protective cover has not been fitted correctly This sticker bears order code BQ 505 010 660 3 This sticker is also affixed to the side of the p...

Page 15: ... plicable European machinery directive 6 This label is applied to the right hand side of the machine body The figures on it represent the guaranteed noise level Lw A pro duced by the machine under normal operating conditions This sticker bears order code BQ 505 112 101 Please note If due to cleaning or use safety stickers or parts displaying safety information have been damaged removed or become i...

Page 16: ...ion flow to the ground minimising the risk of injury to operators and bystanders The cover must be fully closed during operation The rear cover has been developed in such a way that when it is opened part of it ends up in the projection path thus partially absorbing the projection This offers protection for the operator Height adjustable and anti vibration handlebars In order to minimise harmful e...

Page 17: ...ly carry out inspection or cleaning work The Clean Tool makes it possible to scrape away persistent dirt in places in the blade chamber and keep a safe distance from the blades Warning Never attempt to bypass or disable the safety features The safety measures were designed for your safety Before using the machine the opera tor should check that the safety features work properly Any defects must be...

Page 18: ...185 For your information Please also read the engine manual supplied with the machine It contains useful tips about proper use and maintenance of the engine Also read the chapter which is intended for the dealer read 8 page 26 and verify whether the machine has been supplied in accordance with the instructions Carefully observe all safety instructions when using this ELIET machine Make sure to rea...

Page 19: ...e grass seeds via a back roller Application of a protective layer by ejecting the projected residual dirt on top of the sown area Please note this machine is not intended for soil cultivation and must therefore be used only for the above mentioned application It must never be used to work on sites that do not comply with the soil characteristics read 9 2 page 34 Think about every action you perfor...

Page 20: ... lines or as straight as possible In this set up turning or making short turns is not possible without damaging the turf or damaging the blades All animals must be removed from the working area All ropes and wires used to attach the machine during transport must be completely removed before driving or operating the machine Never work when light intensity is below 500 Lux Use the machine in an envi...

Page 21: ...ed by persons who are not tired and in a good physical condi tion Take a rest if you become tired whilst operating the machine The machine must not be operated by those who are tired or under the influence of medicine alcohol drugs or other substances affecting the mind Do not leave the machine unattended while in use Always shut off the engine when leaving the machine unattended Overseeding requi...

Page 22: ...the front of the machine by pushing the handlebars downwards Adjust the steering height in such a way that you can use your body weight as much as possible to raise the machine This will relieve the arm and back muscles The seed reservoir can hold approximately 50 L of grass seed therefore choose adapted seed reservoir volumes for filling the seed box 10 kg 22 lbs That way back complaints are avoi...

Page 23: ...attended Once the engine is running focus all your attention on operating the machine Protective covers are intended to shield off dangerous areas to avoid accidents It is therefore strictly prohibited to operate the machine or to activate the engine or any drive when protec tive covers are removed Even when the engine is switched off after work the exhaust and engine remain hot for about ten minu...

Page 24: ...re has been no damage to the blades Damage to these components can cause serious injury to the operator or bystanders as well as damage to property Periodic maintenance is essential Strictly follow the main tenance schedule included in this operating manual read 11 2 page 69 An hour counter helps you keep track of the hours of operation of the machine This can be ordered as an option order number ...

Page 25: ...ds of the blades is 45 cm 18 behind the front wheels The distance between the support point of front wheels and traction roller is 55 cm 22 The track width of the front wheels is 61 cm 24 The height of the handlebar is adjustable between 90 cm 35 and 100 cm 39 measured from the base weight of the machine with an empty seed reservoir 7 3 9 In harmony with nature Use the machine in an environmentall...

Page 26: ...ely to report this After checking the packaging the machine should be unpacked The machine is attached to a wooden pallet It is enclosed with a carton sleeve to protect the contours of the machine An opening is provided on each long side so that operators in the logistics process can assess the content and weight distribution before lifting and moving the package The carton sleeve is wrapped with ...

Page 27: ...tment Spray some lubricant PFTE based on the inside of the steering bracket along the length of the slot opening This will make the handlebars easier to adjust in height 2 Then insert the left hand steering tube into the cavity of the left hand steering bracket 3 Place the two compression springs and inserts for the anti vibration system on the seat on the steering tube 1 2 3 3a ...

Page 28: ...n the cavity of the right hand steering bracket 5 Also with this second tube place the compression springs and inserts on the seat around the right hand steering tube 6 Place the hinge axles in the two hinges at the bottom of each tube end 7 Turn the axle so that the rectangular bulge fits into the long slot of the steering bracket 4 5 6 7 ...

Page 29: ...ng bracket and the base of the pad To do this use a ring wrench 10 to loosen the M6 fixing nuts in a counter clockwise direction 10 The supplied steering plates can now be slid in between the pads and steering bracket at any time Please note make sure that all cables are on the outside of the steering plate and are not trapped in the cavity of the steering bracket 11 Insert the attachment bolt M6 ...

Page 30: ...t The machine is locked in place by wedges against the wheels Push the handlebars downwards to lift the front wheels Keep the wheels suspended and then push the machine forward until the roller collides with the front wedges Now lower the wheels to the ground Raise the handlebars so that the traction roller comes loose from the pallet Keeping the machine raised at the rear continue driving it on t...

Page 31: ...o over the maintenance points of the machine together with the new owner Repeat these instructions until the new owner has fully understood all points Important information for the new owner at the time of delivery The dealer will explain how to adjust the depth and what the optimum work depth is The dealer will explain how to adjust the seed flow rate and how to check this The dealer must familia...

Page 32: ...new owner should register their machine at www eliet eu to maintain their right to the warranty The dea ler must ensure that the warranty card is filled out and signed This is to avoid any warranty disputes Please read the warranty conditions for more details ...

Page 33: ... page 84 Check that the blades are not bent If necessary straighten the blades again Check that the flow setting of the machine is correctly adjusted read c page 42 Check that the machine has been cleaned and there is no dirt or accumulation in the housing at the blade axle ejector accelerator and outlet channel Check that the seed funnels at the seed distribution system are clear Check whether th...

Page 34: ...on dried out soil under the lawn is pointless and should be avoided Working on a terrain that is wet and soggy after heavy rainfall should be postponed The lawn must be thoroughly scarified before sowing Clean the turf after scarifying so that the soil is free The forward slope gradient must not be larger than 15º For overseeding purposes the lateral slope gradient must not exceed 10º Bear in mind...

Page 35: ... attention to any low voltage wires marking the terrain of robotic lawn mowers elec tric dog fencing etc These must be visibly indicated Large stones in the ground must be removed to avoid damage to the blades If there are quite a few bumps in the lawn height difference 2 cm 7 8 e g molehills these must be removed beforehand and the lawn must be flattened with a roller several times preferably aft...

Page 36: ...old grass Mow the lawn so that all residues are sucked up by the mower Please note After a period of drought wait for sufficient rainfall First saturate the soil with moisture in order to have sufficient water reserves to protect the germination and growth process IV If the intention is to proactively overseed every year or every two years Here the lawn is still in good condition but the aim is to...

Page 37: ...That way the seed bed is extra protected The dark co lour of the compost will retain the warmth of the sun longer even after sunset Compost will absorb torrential rain and store water The compost is also a soil enhancer and ensures better absorption of nutrients This will support the growth of the new grass in the longer term 0 5 to 0 75 m3 are compost must be sown Please note choose compost with ...

Page 38: ...mmer starts or a period of drought is forecast The perforations ensure that the soil dries out more quickly which is detrimental to the vegetation Aeration should preferably be done in early spring or late summer To maintain the effect of aeration the holes can be filled with sand or compost by top dressing The filler can then be added 9 4 Preparing the machine 9 4 1 Machine set up a Transport mod...

Page 39: ... the blades drive belts and engine Avoid this by using the handlebars as a lever and thus gently tilting the machine to its operation mode Before returning the machine to the transport mode check that the depth lever is not depres sed Push the handlebars down The housing lift up until the front wheels come off the ground At this moment the front wheel holder clicks into the transport mode Now care...

Page 40: ...hat the blades will shorten due to normal wear and that this will inter fere with the depth setting The depth setting is intended to correct the work depth under the influence of this wear and tear The indication on the diagram is not a representation of the depth but only a frame of reference for this setting By shifting the adjustment disc by one notch the work depth will be adjusted by 2 5 mm 0...

Page 41: ...en reached Please note Every terrain is different Factors such as the bearing capacity of the soil vegetation soil moisture and the soil type can influence the work depth In other words the work depth must be rechecked in each work terrain Tip As the wear and tear of the blades occurs during working hours it is recommended that the work depth be checked regularly while working and adjusted if nece...

Page 42: ...ck that no traces of condensation or moisture deposits can be observed in the seed dis tribution system If there is moisture first allow it to dry Check whether the seed flow slider moves correctly back and forth when activating the yel low seed lever Check that the two augers are driven when the yellow seed lever is activated To test this drive the machine read 9 6 1 1 page 49 If all the above ch...

Page 43: ...l measurement To adjust the seed flow rate a seed collection gutter is optionally available under the order code MA 033 001 001 Please note in the indication on the dial there are two red zones these are zones which must not be used with normal grass seed 1 When setting in the left hand red zone the openings along which the seeds are ejected are very small and little or no seed will be sown as a r...

Page 44: ...the machine with the pull button on the side of the protection cover Place these at the level of the spreading zone of the seed funnels see drawing Hook the seed collector gutter with the hole over the protruding bolt end just below the seed supply for the seed distributor Pull the knob and place the seed collector gutter against the belt cover Make sure that the pen can be placed in the envisaged...

Page 45: ... from one harvest to the next and although it is the same mixture this may lead to deviations in the setting d Setting the height of the handlebars To make overseeding as comfortable and ergonomic as possible the handlebars are height adjustable The following two points are important when choosing the correct height for the handlebars When working with the machine 3 control levers must be depresse...

Page 46: ...id creating a fire hazard Never refuel in a closed area Clean off the area around the cap of the fuel tank and remove it Do not fill the tank completely Fill up to approximately 1 cm 1 2 from the brim In other words never fill it to the brim Always use a funnel or a spout for refuelling Special funnels are available from your ELIET dealer If the tank does not contain a sieve use a hopper with a fi...

Page 47: ...en starting the engine Please note avoid starting the engine in an enclosed area If this cannot be avoided due to the machine s storage make sure the area is well ventilated and never allow the engine to run for longer than 30 seconds in an enclosed space Please note before starting the engine the correct work clothing and personal protective equipment should be worn Unless already done during the...

Page 48: ...ils to restart this could be due to a greased spark plug which consequently must be cleaned or replaced read 11 7 3 page 94 Check whether the engine runs at 3 500 RPM at full throttle Warning Under no circumstances should you ever allow the engine to run for an extended period 30 seconds in a closed environment The exhaust fumes contain toxins that may cause poisoning or suffocation Warning The ma...

Page 49: ...ve read 9 5 page 47 To activate the drive close the black traction lever at the bottom right of the handlebars While driving this traction lever must always be pressed against the handlebar The machine has 1 fixed driving speed This driving speed corresponds to the speed required to work comfortably For your information For storing the machine or for driving between obstacles the fixed driving spe...

Page 50: ...Machine breakage or defects resulting from incompetent operation are excluded from the warranty conditions The DZC450 has only limited ground clearance Avoid driving the machine across unstable soggy or bumpy surfaces As a result the seed distribution system and especially the seed funnels can collide with the ground contaminating or clogging the spreading areas Avoid driving over damp lawns e g m...

Page 51: ...ys keep the depth lever squeezed closed for a moment to open the lock Once the machine is at cruising speed the depth lever can be released When turning push the handlebars down so that the front wheels are lifted to perform the turning movement over the traction roller For your information In order to prevent strain on the arms and back muscles use your body weight as much as possible when turnin...

Page 52: ... It also involves proper preliminary machine inspection and correct settings read 9 4 1 page 38 The overseeding procedure can start as soon as the machine is on the work area at the begin ning of the defined route Make a calculation in advance for the amount of seed that will be needed surface m2 flow gr m2 x 1000 required kilos Determine how far you will get with a bag of seed and place the bags ...

Page 53: ...he yellow seed lever 2 to activate the seed distribution system 3 Now squeeze the depth lever 3 and lower the machine to work depth so that the blades can cut into the grass 4 Finally squeeze the traction lever 4 so that the wheel drive is activated and the machine moves forward When overseeding drive in parallel and make sure that the seeding zones are nicely aligned To do this drive with the fro...

Page 54: ... regularly check the control point at the end of the auger of the seed distributor This is a protruding bolt head If you see this bolt head rotating during overseeding this means that the augers are rotating and that the drive of the seed distributor is working correctly As soon as this bolt head is no longer rotating while the seed lever is pressed stop the overseeding to investigate the cause of...

Page 55: ...uccess Under normal conditions with sufficient moisture and warmth the new grass will emerge after 10 to 14 days If it is too dry or too cold it may take longer for the grass to germinate If the seed has not received any moisture after overseeding and the germination process has not yet started do not add any water The seed still has all its germination potential and will germinate when sufficient...

Page 56: ...surface e g concrete Wipe the surface beforehand so that it is dust free Use a cup to scoop the seed out of the seed reservoir and seed guide Pull open the seed outlet slider Open the lid of the seed reservoir so that you have a good view of the contents of the tray Start the engine read 9 5 page 47 Squeeze the yellow seed lever Now lift the handlebar so that the roller no longer makes contact wit...

Page 57: ... protective equipment goggles and gloves ELIET recommends cleaning the machine after each use We recommend performing an inspec tion each time you clean the machine to check component and machine integrity This allows timely intervention and prevention of any defects This will ensure a longer service life for your machine Disadvantages of not cleaning A poorly functioning machine for the next over...

Page 58: ...r the machine so that the roller rests on the Easy CleanTM Now you can push the handlebars down so that the machine tilts backwards Do this until the handlebar rests on the ground Now you can safely carry out the main tenance work on the underside of the machine Please note when the machine is tilted fuel can leak out of the petrol tank Put the machine back on its front wheels and remove the petro...

Page 59: ...ompletely free from clogging Clean the traction roller and remove any dirt build up in the housing around this roller Clean the suction grille for the blower turbine Remove the large protective cover and remove any accumulation of dirt and soil Clean the transmission parts Check and lubricate the chain drives Thoroughly degrease the pulley coupling of the seed distribution system Use Novatio Clean...

Page 60: ...d 9 4 2 page 46 Please note be careful even stale petrol can still be extremely flammable c Bad spark plug Without proper ignition it will be impossible to get the engine to start As such check the spark plug read 11 7 3 page 94 d Lack of oil The engine s crankcase is filled with engine oil to lubricate and cool the pistons Lack of oil can lead to increased wear of the engine To protect the engine...

Page 61: ...he machine If slopes are a recurring factor in a particular area adding 0 2 litres of extra oil to the tank will resolve the problem d Overload While working the blades may come into contact with an obstacle in the ground This impact can block the engine Sometimes the object can be lifted from the ground and get stuck in the blade system or the ejector accelerator This will also cause the engine t...

Page 62: ... the seed flow slider can move over its full range and remove the obstacle If due to contamination of the guide slider the seed distribution slider e g due to deposits of the coating of the grass seed becomes stiff the tension spring may not have sufficient force to overcome this resistance and the seed distribution slider will remain open Check the seed flow slider can move and clean if necessary...

Page 63: ...storted or irregular seed pattern e Malfunction in the drive The seed distribution system works using augers that distribute the seed from the seed reservoir over the width of the machine These augers are driven by a chain and run syn chronously with the machine s operating speed There is a coupling to activate the drive If the drive on this auger fails the supply of seed will stop and the sowing ...

Page 64: ...intentionally activated by one or other obstacle e g when driving along a hedge or bush 9 8 7 The machine remains stuck in transport mode If during driving or overseeding the front wheel arch can no longer move to transport mode or transport mode can no longer be moved to operation mode then the following problems may be the cause The hinges of the front wheel arch are stuck because of dirt or ins...

Page 65: ...ion of transmission box The transmission box is activated via a cable connected to the traction lever If this cable is stretched the transmission will not be fully engaged and the drive will malfunction Check that the lever on the transmission box is fully engaged when the traction lever is pressed Adjust as needed f Defective transmission box If when the traction is activated correctly the output...

Page 66: ...es caution and concen tration When pushing the machine onto the ramps keep it in a straight line and avoid steering cor rections Please note Never activate the blades during transport II Loading the machine onto the trailer Only adults are permitted to move or transport the machine Carefully choose a clear and free transport path preferably one with as few obstructions as possible The transport ro...

Page 67: ...ng area to ensure sufficient ventilation III Securing the machine to the trailer Place the machine against the front wall of the load compartment or block the front against a solid object so that the machine cannot slide forward when braking Make sure the machine is securely tied down to the vehicle during transport Use the at tachment points provided to attach ropes or belts Moreover only use fix...

Page 68: ... according to the same strict quality requirements and craftsmanship as the original equipment For a list of original spare parts and their ordering codes please visit www eliet eu Maintenance must always be carried out in a designated area The area must meet the following criteria Spacious Dust free Easily accessible Clean and tidy Well lit Quiet These characteristics are important for the correc...

Page 69: ...g the blades on page 73 11 5 Maintenance after every 25 hours of operation on page 74 11 5 1 General lubrication treatment on page 74 11 5 2 Changing the oil on page 83 11 5 3 Checking and adjusting the belt tension on page 84 11 6 Maintenance after every 100 hours of operation on page 88 11 6 1 Replacing the blades on page 88 11 6 2 Replacing the air filter on page 90 11 7 Maintenance after every...

Page 70: ...f dirt in the blade compartment Check that there is no seed left in the seed reservoir and in the seed distribution system Check if the depth setting needs to be adjusted due to wear of the blades read 9 4 1 page 38 Check that the chains are sufficiently lubricated read 11 5 1 page 74 Check that no parts are deformed that welded seams are not cracked and that parts are not excessively loose Check ...

Page 71: ... proper level has been reached Continue to add oil until the desired level is reached Always use recommended oil see the list of recommen ded oils in the engine manual Since the location of the filler opening is tricky to reach we recommend using a tube or special funnel to avoid oil spills Always clean the funnel before passing any oil through it Please note Bear in mind that it will take a while...

Page 72: ...hem with some petrol and blowing them with compres sed air Paper filters are cleaned by dusting them down or cleaning with compressed air Please note Keep the air pistol at a good distance from the filter to prevent the powerful jet of air from perforating the cartridge filter If the air filter is too dirty it should be replaced Contact the engine manufacturer s service centre and order the origin...

Page 73: ...ly and inspect each blade Pay attention to the following Check for wear on the blades Check that the blades are not bent due to impact with an object in the ground Check that the attachment bolts are still tight Check that no damage has occurred to the blade holders Check that there is no lateral movement between the blade holders New blades have a 35 mm 1 5 blade edge When this has worn by 25 mm ...

Page 74: ...ng the machine to prevent consequential damage Please contact your authorised ELIET service center to tighten the blade axle 11 5 Maintenance after every 25 hours of operation 11 5 1 General lubrication treatment To keep the machine in top condition and maintain the optimal performance it is essential to re gularly lubricate the machine ELIET recommends lubricating the machine and checking surface...

Page 75: ...iction Friction without lubrication leads to wear excessive play and finally to breakage The points with dry lubrication are 1 Hinge of the belt tensioners 2 Hinge of the front wheelbase L R 3 Hinges of the levers L R 4 Hinges of the protective cover at the back L R 5 Hinge of the flow setting 6 Hinge of the handlebars L R 1 2 4 6 3 5 ...

Page 76: ... surface ELIET recommends NOVATIO CLEARLUBE This is a lubricant with an extremely long opera ting time excellent adhesion and resistance to high pressure It is available in spray cans for easy application Reassemble the hinge and tighten all parts II Bearings The main risks for bearings are an excessive load dirt and lack of lubrication Sowing ma chines are not the best medium to guarantee a long ...

Page 77: ...77 English 8 3 4 6 5 2 1 11 10 9 7 ...

Page 78: ...p in the joint This is necessary to ensure that new grease can penetrate the joint Blow compressed air into the bearing joints to enable the KLEENSPRAY to expel all the dirt Wipe away all the spray and wait 10 minutes to allow any residue to evaporate Now apply a new layer of lubricant Spray a generous amount of NOVATIO PTFE OIL into the joints of the bearing seals and the bearing bushing During a...

Page 79: ...he chain To prevent the lubricant from wearing away too quickly due to the rotation of the line shaft or the gravitational pull of the chain we opt for a less viscous and more adhesive oil Since both the chain inside and the contact surface with the sprockets need to be lubricated ELIET recommends using a combination of two lubricants NOVATIO PTFE OIL is a thin liquid lubricant and will easily pen...

Page 80: ...ey parts and belt with KLEENSPRAY There must be no slippage here otherwise the seed will not be sown correctly When replacing the protective cover ensure proper closure to keep the inside free from dust Please note Particularly during dry periods where dust will develop while wor king you will need to check and lubricate the chain after each session ...

Page 81: ...in depth adjustment Proper functioning of the control levers is crucial and regular lubrication of the cables is therefore of vital importance In particular during dryer periods operating the machine will produce a lot of dust This set tles everywhere including on the cables Prior to lubricating the cables must be cleaned KLEENSPRAY is again an ideal aid in this regard Spray the cleaner into the c...

Page 82: ...ing in the torque limiter In order to reach the lubrication nipple the large protective cover must be removed read 15 1 page 99 Use a lubrication pump to slowly pump extra lubrication grease into the lubrication nipple Use the lubricant shown in the list on 11 3 Lubricants on page 70 Please note As soon as you feel pressure when pumping or the grease comes along the joints from the bearing stop im...

Page 83: ... the receptacle Reposition the oil drain plug and tighten it Please note do not tighten it too much to avoid the engine base cracking Wipe away any spilled oil with a clean cloth Place the machine on level ground Clean the area around the oil filler openings to prevent dirt from entering the crankcase Fill approx 0 6 litres of oil into one of the two oil filler openings Fill until the oil reaches ...

Page 84: ...om tension roller of the seed distributor to the seed distributor Warning when tensioning belts you come into contact with the belt drive There is a risk of fingers getting trapped between the belt and pulley Be careful and wear gloves Please note turn the engine off before checking or adjusting the drive belts Let these cool off long enough to avoid burning yourself on the exhaust Please note Alw...

Page 85: ...o tighten the belt the large protective cover must be removed read 15 1 page 99 This belt does not need to be tightened too much Rule of thumb as a check press with thumb and forefinger halfway between the two pulleys the belt parts towards each other If it is correctly tightened there will be a distance of at least 3 5 cm 1 4 If it is possible to press the belt parts more tightly the belt tension...

Page 86: ...from the tensioning roller will need to increase by adjusting the length of the engagement cable For this purpose adjustments are available at the end of the cable near the tensioning roller Remove the M6 lock nut 10 mm wrench and rotate the control guide counter clockwise a few times Use a 9 mm open end wrench if necessary Next test the belt tension again and adjust as needed Then tighten the loc...

Page 87: ...ansfer and the seed augers will rotate irregularly resulting in a dis rupted seed pattern This belt tension can be adjusted as follows Remove the large protective cover read 15 1 page 99 At the end of the cable guide there is an adjuster Loosen the counter nut on the underside of the support Turn the nut 5 turns clockwise more towards the end of the adjuster sleeve Use a size 10 open end wrench Th...

Page 88: ...ing this type of main tenance Each blade holder disc has 3 blade positions that are positioned 120 to each other Each of these three blade positions has two fixing holes which allows the blades to be mounted in two positions 1 The blade can be mounted on scoop The blade tip is mounted in the direction of rotation of the blade axle A blade mounted on scoop is necessary to create a groove and scoop ...

Page 89: ... two blades on drag per blade holder Make sure however that the choice is consistently made for each blade holder If you mount one or two blades per blade holder on drag you will always mount them on the adjacent blade holders turned 120 so that a spiral circulation 1 is created Important point Always ensure that the blade tips are rotated 120 2 Therefore depending on the selected blade direction ...

Page 90: ... this is still affected by wear and embedded dirt over time Microscopic tears or dirt penetrating deep inside the filter tissue can be hard to see with the naked eye Even so they will affect the operation of the engine or cause wear and tear It is therefore important to replace the air filter as a preventive measure after a certain time New filter cartridges can be ordered from your ELIET dealer o...

Page 91: ...urn the disc holder downwards Now lift the belt out of the pulley of the ejector accelerator so you can remove it afterwards Now replace the new belts in reverse order Now re apply the correct amount of belt tension read 11 5 3 page 84 Place the belt guide at a distance of 2 mm 0 1 parallel to the belts of the blade drive Fix this position by tightening the two M8 nuts firmly clockwise socket wren...

Page 92: ...er socket wrench and ring wrench 13 If there is serious damage or wear and tear on the tread then the tensioning roller should be replaced The tensioning roller can be ordered from an authorised ELIET dealer order code MPA 01 350 030 If the tread exhibits no severe wear and tear then you should only replace the bearings For stability purposes this tension roller is provided with two bearings On th...

Page 93: ...e play on the bearing As soon as wear and tear is detected the belt pulley must be replaced order code BA 564 705 002 How to proceed Disassemble the protective cover of the machine read 15 1 page 99 The belt pulley is secured to the axle by means of a locking clip A special tong can be used to remove the locking clip from the groove Press the belt pulley off the central axle Slightly sand the axle...

Page 94: ...lug cap back on Grab the rubber of the spark plug cap and press the outermost electrode against the mass of the engine Pull the starter cord Check for sparks between the electrodes The spark plug is in good condition if the sparks are clear and neatly centred between the electrodes Weak irregular and off centre sparks between the electrodes indicate that the spark plug must be changed Please note ...

Page 95: ...r BA 198 010 150 Order code sprocket traction roller BA 171 015 150 Order code sprocket torque limiter BA 240 107 051 Order code sprocket seed distributor MPA 01 490 280 11 8 2 Chain tightening The DZC450 has 1 chain drive namely the chain that drives the seed distribution system and traction Due to the low rpm and the limited load a single chain was chosen for the machine Simplex The chain tensio...

Page 96: ... 10 13 14 17 or 19 mm and Allen keys 4 5 and 6 Empty all fuel from the tank This can be done simply by letting the engine run until the ma chine hits empty Use a siphon if necessary to pump the petrol into a jerrycan Remove the spark plug read 11 7 3 page 94 Spray some MoS2 based penetrating oil into the cylinder Pull the starter cord until the piston is in its uppermost position Replace the spark...

Page 97: ...ol on handlebar Seed flow setting see page 43 20 gr m2 25 gr m2 30 gr m2 35 gr m2 Seed reservoir capacity 50 litres 13 gallons Finishing top dressing effect above seed bed Topdress RotorTM Ø 100 mm Traction roller drive mechanic 1 FWD speed Speed 2 km h 1 25 m h Roller rubberised roller Ø 100 mm x 450 mm Ø 4 x 18 Sound level Lw A 101 dB A Dimensions L x W x H 1430 x 650 x 1000 mm 56 x 26 x 39 Weig...

Page 98: ... upon this know ledge the necessary steps have been taken in line with Machine Directive 2006 42 EEC in order to ensure full operator safety when the machine is used correctly The value of the measured sound power and the guaranteed sound power were obtained by ap plying the procedures described in European Directive 2000 14 EC Annex III B 49 and based on certain regulations from EN 13684 Measured...

Page 99: ...be turned off and appropriate clo thing must be worn Please note Protective covers are intended to shield off dangerous areas to avoid accidents It is therefore strictly prohibited to operate the machine or to activate the engine or any drive when protective covers are removed Please note Anyone who removes a protective cover should be aware of the fact that they are creating a dangerous situation...

Page 100: ... to unscrew the three bolts counter clockwise When removing make sure that the rubber sealing strips slid onto the edge of the protective cover do not go missing The protective cover of the transmission box is attached with 4 M6 bolts Use a ring wrench 10 to unscrew in a counter clockwise direction When removing these covers always take the opportunity to clean the hidden areas behind them and to ...

Page 101: ...M6 10 15 M8 25 36 M10 49 72 M12 85 125 M14 135 200 M16 210 310 M18 300 430 M20 425 610 M22 580 820 M24 730 1050 M27 1100 1550 M30 1450 2100 Fine screw thread type M8 x 1 27 39 M10 x 1 25 52 76 M12 x 1 5 89 130 M14 x 1 5 145 215 M16 x 1 5 225 330 M18 x 1 5 340 485 M20 x 1 5 475 680 M22 x 1 5 630 900 M24 x 2 800 1150 M27 x 2 1150 1650 M30 x 2 1650 2350 Friction coefficient μ 0 14 ...

Page 102: ...ies Risk of pinching or bruising when the seed reservoir lid slams shut Risk of bruising when the machine is lowered namely at the transition from transport mode to operation mode Risk of breaking or bruising fingers when rotating in the auger of the seed reservoir Risk of breaking entangling or severing fingers or other limbs when turning in chain drives after removing chain protectors Risk of br...

Page 103: ...n to the respiratory tract or lungs due to inhalation of the generated dust Risk of hearing loss as a result of not wearing the proper ear plugs or hearing protection during operation Risk of nervous or rheumatic disorder due to prolonged exposure to vibration without breaks Risk of back problems due to irresponsible lifting This list is not exhaustive and is provided for information purposes only...

Page 104: ...0 hours of operation for rental use After twelve months or 100 hours of operation for semi professional and or professional use To apply for this warranty the customer must register the purchased product with ELIET and complete the registration details on the website www eliet eu If you do not have access to the internet please complete the attached registration card and return it to ELIET II The ...

Page 105: ...t to ELIET or an ELIET importer agent Step 6 ELIET sends the parts ordered to the dealer under the regular delivery and payment conditions Step 7 The defective part will be examined by ELIET s technical department prior to approving or rejecting the warranty ELIET reserves the right to unilaterally decide whether or not the cus tomer has complied with all the conditions applicable to the one or tw...

Page 106: ...106 English ...

Page 107: ...107 English ...

Page 108: ...108 English BZ 201 460 003 10 2020 ...

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