ELGO Electric P8511 Series Short Description Download Page 32

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14. Installation Hints

Elgo Electric controllers are constructed to the latest standards of technology and protected
against noise.

To enable the controller to operate successfully, the following instructions must be carried out.

Location

The unit must not be mounted in vicinity of high inductive or

capacitive powers or static electricity.

Power

Supply

: For 230v single phase supply, avoid using the same feed as to motors or

contactors. Otherwise fit a Filter.

Cable

All low voltage cables must be run separately from power cables.

Screening

All external signal cables must be screened

1.Encoder

cable

2.Input signal cable

All screens must be connected to a common earth point.

NB: Do not connect zero line to earth

Suppression:

To avoid electronic noise. Suppress all coils in the cabinet and on

Machine.

1. RC network for ac coils (e.g. 0.1 micro F+ 100 ohms)

2. Freewheel diode for dc coils

3. RC or similar suppressor for motor power lines and Brakes.

Summary of Contents for P8511 Series

Page 1: ...000133 Single Axis Position Controller for regulated PID positioning PID regulated analogue positioning with 10 VDC Integrated power pack 115 230 VAC Single set operation Up to three different speeds Manual inching operation Extensive functions and parameters ...

Page 2: ...ons of Display 7 3 2 Function of the Keypad 7 4 CONTROLLER IN OPERATION 8 4 1 Position to new value 8 4 2 Manual operation Hand 8 5 SETTING OF REGISTERS 9 5 1 Register Input 9 6 REGISTER LIST 10 7 DESCRIPTION OF REGISTERS 12 9 SETTING OF ANALOGUE PARAMETERS 26 10 FUNCTIONS OF THE INPUTS CONNECTOR ST3 27 11 FUNCTIONS OF THE OUTPUTS 28 12 CONNECTIONS 29 13 TECHNICAL DATA 31 14 INSTALLATION HINTS 32 ...

Page 3: ...emental positioning modes Operation in Single positioning mode Operation in manual slow and fast mode Quantity counting with completed output Flexible multiplier for Display calibration Datum setting routines Tool offset compensation in incremental mode Incremental error compensation Backlash compensation Tolerance window blanking Encoder and drive failure detection Maximum Encoder frequency 20 kH...

Page 4: ...ter 1 must be larger than Register 2 NB The stop offset is only effective when R8 1xxxxx 2 3 PID Analogue 10 V regulation optional The setting is effected using Registers R50 to R66 Creep point Fast and slow creep Demand position Stop Offset P 3 P 2 Fast slow creep Slow point P 1 Demand position Creep point P 2 Stop Offset P 3 D P Speed Time I Limit or Target speed I ...

Page 5: ... it will stop for a time as set in R10 It will then move slowly in the opposite direction When it crosses off the limit switch the Encoder marker input St1 8 is enabled When the next marker pulse is detected the Axis stops and value of R7 is loaded into actual window The going to datum output is now turned off The speeds for going to Datum are set as follows 1 Analogue control First phase from sta...

Page 6: ...if a preset value is entered On reaching zero adding will ensue When the quantity counter goes from 1 to 0 a pulse output is given The length of this pulse is set in P11 Setting 0 0 gives a maintained output 2 6 Fault Monitoring When a fault occurs it s number flashes in Actual Value Display Fault number 01 Encoder 02 End Limit minimum 03 End Limit maximum 04 Actual Position min software limit R13...

Page 7: ...inates when button Select is pressed LED 1 2 Indicate which input window is being used selected by button 3 2 Function of the Keypad Select Selecting Single enables operator to enter a position Target value Pressing enables quantity value to be entered Pressing Select again enables Hand operation Using Buttons 7 9 the Operator can move the axis manually F Selects the Register setting mode only act...

Page 8: ...ear quantity value Press 0 9 To enter desired quantity Press To ensure correct window selected Press start The axis moves to desired position 4 2 Manual operation Hand Use the button Select to select Hand LED illuminates Use button 7 forwards 9 backwards to move axis The direction of rotation can be selected in P64 The buttons 7 9 have twin functions Initially the axis moves at slow speed When the...

Page 9: ...value of that Register is displayed in Target Window Press C To clear old value Use keypad 0 to 9 To enter desired Register value Press The Register value is stored in memory The Actual Value display indicates next Register number A number of Registers may be set sequentially Press F for 2 sec The Register entry is ended Actual position is again displayed Registers without function cannot be acces...

Page 10: ...18 System Register 2 See para 7 16 000001 19 Encoder pulse monitor time 0 1 s 0 20 Decimal point See para 7 17 0 24 Backlash distance 2 0 1 mm 0 25 Fixed Position 0 1 mm 1000 28 System Register 3 000000 29 Time delay for Drive inhibit 0 1 sec 10 30 Programme end pulse 0 1 sec 10 31 Closed loop inhibit time in Hand 0 1 sec 10 33 Controller switch on condition 0 1 sec 0 2 34 Start time delay time 0 ...

Page 11: ... 000000 90 Button enable in service mode 0 1 2 0 94 Inch factor multiplier 0 0to 9 99999 0 96 Encoder pulse multiplication 0 00001 to 9 99999 100000 97 Inch mm selection 0 1 2 3 0 98 Security code 250565 99 Service Logical sequence values such as these must always be present regardless whether 3 speed 2 speed or 1 speed drive is used P1 P2 P3 for 3 speed drive P1 P2 P3 for 2 speed or 1 speed drive...

Page 12: ...hat value Then set R12 to suit R04 Backlash overrun To correct for screw or pinion backlash the Target position should be approached from one direction only In positive direction therefore the Target position will be overrun by the value of R4 and driven back at creep speed after a time delay of R10 to the Demand position R05 Retract distance There are different modes available in the P8511 select...

Page 13: ...24 window Output Relay Configuration 0 3 speed operation Fast Slow and Creep 1 2 speed operation Forwards Backwards 2 2 speed operation Run Reverse 3 Separate outputs Fast Slow forwards Fast Slow reverse 4 3 speed operation forwards Reverse direction is Fast only 5 3 speed Binary coded Forwards Backwards 6 3 speed operation Forwards Backwards Option Datum 0 Datum to R7 with external pulse by key s...

Page 14: ...r R3 Fast Can also be used with single speed Value 1 2 speed operation Independent outputs forward and reverse Independent outputs fast and slow OUTPUT ST5 1 2 3 4 Creep forwards X X Slow forwards Fast forwards X X Creep reverse X X Slow reverse Fast reverse X X R1 Run forwards R4 Run reverse R2 Creep R3 Fast Value 2 2 speed operation Speed set by Relays 2 3 Direction set by Relay 4 OUTPUT ST5 1 2...

Page 15: ... forwards X X Fast forwards X X X Creep reverse X X X X Slow reverse X X X X Fast reverse X X X X Value 5 3 speed operation Binary coded Outputs 2 3 for speed Output 1 Forwards Output 4 Reverse OUTPUT ST5 1 2 3 4 Creep forwards X X Slow forwards X X Fast forwards X X X Creep reverse X X Slow reverse X X Fast reverse X X X Value 6 3 speed operation Output 1 Run forwards Output 4 Run reverse OUTPUT ...

Page 16: ... 1 mm When the Actual Position is within the Tolerance window the Actual position displayed is made equal to the Target position The actual error is not lost as the controller knows the true position Example R12 0 2 Therefore tolerance window is 0 2mm Display without Tolerance set Display with tolerance set R13 R14 Min Max software limits Fault Message Target Limit R13 04 Target Limit R14 05 Singl...

Page 17: ...bited xxxxx3 Both software limits R13 R14 inhibited External limit switches can be connected to the St3 3 negative direction and at St3 7 for positive direction xxxx0x Both limits inputs active xxxx1x Min limit input St3 3 inhibited xxxx2x Max limit input St3 7 inhibited xxxx3x Both software limit inputs St3 3 St3 7 inhibited N B If these are not connected to limit switches they need to be connect...

Page 18: ...ncremental ve 3 Incremental from zero 4 Incremental from zero with saw blade in negative Retract mode 0 retract to Actual P5 return on deactivation 1 retract to P5 setting return on deactivation 2 retract whilst input active return on deactivation 3 retract to Actual P5 without return 4 retract to P5 without return 5 retract whilst time in R 10 in positive direction no return 6 retract to Actual P...

Page 19: ... 1 10 R20 xxxx2x 1 100 R20 xxxx3x 1 1000 R21 Slow speed distance in negative direction This parameter is important for application with different load conditions on forward or backward if no use of automatic backlash compensation is desired The Parameter R28 2 has to be set to 1 for activation Distance at which the controller switches from high speed to slow speed in negative direction the output ...

Page 20: ...ter selection 0 Slowdown in both direction set by R1 R2 R3 1 Slowdown forward R1 R2 R3 reverse R21 R22 R23 R29 Time Delay for Drive inhibit Positioning On activating start output St5 15 is activated On arriving in position after a time delay of R29 this output deactivates R32 Start delay time When in Hand mode and the delay time set in this parameter has elapsed the controller will move from slow ...

Page 21: ...lt in an Analogue output The greater the proportional amplification the more responsive eventually also unstable will be the system Hint when using dc Servo drives the value should not exceed 20 R53 I Term Integral step setting 1 1000 During operation the Analogue control voltage will continue to increase step by step until there is zero difference between Target and actual position The maximum in...

Page 22: ... stop input Stop characteristics of limit switch and software limit Stop characteristics in Hand mode fast Stop characteristics in Hand mode slow Stop characteristics at encoder error Value 0 Stop smoothly Ramp of R51 Value 1 Stop abruptly Value 2 Stop turn motor off Value 3 Stop turn motor off after timer in Register 31 closed loop control Parameters for closed loop Analogue control R60 66 R60 Sp...

Page 23: ...unctions of the controller Target Window 1 2 3 4 5 6 Incremental error comp 0 not active 1 active Start input 0 ve edge triggered 1 ve edge triggered Option Option Option Option R94 Free Factor Any factor value can be entered here between 0 00001 and 9 99999 and selected by R97 xxxxx3 When the display is switched between metric inch this factor will be used to change the display to secondary units...

Page 24: ...r and the resolution in the inch mode can be selected R97 6 00000x 0 mm operation 1 inch operation Resolution 1 100 2 inch operation Resolution 1 1000 3 factor operation As set in R94 R98 Security Code Enter 250565 to unlock and change Parameters R99 Service register For testing at factory set up only ...

Page 25: ...achieve the greatest resolution in the display set R96 multiplication factor to 100000 and R56 edge multiplier to 4 This is regardless what you will need for final operation of the system d Enter a dimension and execute a move If the exact position cannot be reached then the drive offset is not correctly set e Adjust the offset potentiometer in the drive until actual position equals the Target f E...

Page 26: ...57 E g Velocity v 3000 rpm Time t 5 sec Accel a v 3000 rpm 60 10 revolutions sec2 t 5 sec 5 Set the Registers R52 53 54 55 to 1 6 Now position to a large Target value 7 Adjust the value of the P Term R52 till the required top speed is achieved during the Move and the Axis positions without overshoot 8 Should the demanded position not be quite reached adjust the I Term R53 until it can do so NB R55...

Page 27: ...wo inputs have priority over the software selection in R18 3 and R18 4 In programme mode The input ST3 6 also needs to be closed St3 8 Datum Setting If 0 or 1 is set in R8 3 this input is active R8 xx0xxx Datum to R7 xx1xxx Datum to Target selected St3 9 PE St3 11 24V St3 14 External Stop Input logic is NPN i e Input open stop active no positioning possible Should a start signal be given the Fault...

Page 28: ...n R9 the output becomes a pulse of that time when position is reached St5 15 Positioning Drive enable This output will switch on whilst any of the motion control outputs are on It will stay on until timer R29 has timed out after all of the motion control outputs St5 16 Quantity Reached Signals that the quantity has been reached by a pulse The time is set in R11 Quantity subtracting when quantity 0...

Page 29: ...t 7 Output 10 V 8 0 V 9 Earth Screen St1 Encoder Input 1 0V of 24 V 2 24 VDC 3 A channel 4 B channel 5 Earth 6 A channel inverted only with Line driver 7 B channel inverted only with Line driver 8 Index signal 9 Index signal inverted only with Line driver St3 Input Signals NPN 1 Reset 2 3 End limit switch ve 4 Start 5 Incremental ve 6 Incremental ve 7 End limit switch ve 8 Datum Calibration 9 Eart...

Page 30: ... 12 1 Terminal layout St1 Encoder Input St3 Input Signals St5 Output Signals St7 Serial com s St8 Analogue Signals St9 Power supply from NG13 0 ore 115 230 VAC ST8 ST1 ST9 ST3 ST5 ST7 ST 9 115VAC 230VAC 1 ...

Page 31: ...EEPROM minimum 5 years Connectors D Sub and round connectors RS232 Display 7 segment LED 10 mm high Hardware 16 Bit SMD microprocessor with 128K E Prom System accuracy 1 increment Count Frequency 20 KHz higher on request at order stage i e with 0 1 mm resolution it gives 120 m min Enclosure Black metal for fitting into control panels W x H x D 144 mm x 144 mm x 80 mm plus 30 mm for connectors Cut ...

Page 32: ... phase supply avoid using the same feed as to motors or contactors Otherwise fit a Filter Cable All low voltage cables must be run separately from power cables Screening All external signal cables must be screened 1 Encoder cable 2 Input signal cable All screens must be connected to a common earth point NB Do not connect zero line to earth Suppression To avoid electronic noise Suppress all coils i...

Page 33: ...n 000 standard 001 1st special version etc Supply voltage 024 24 V DC 115 115 V AC 230 230 V AC Encoder input 0 A B 24V 24V 20KHz PNP 1 A B 0 24V24V 20KHz PNP 2 5 V line receiver 3 5V line receiver with index input 8 A B 24V 24 neg logic NPN Special Features P Analogue closed loop R Relay output EN input NPN including marker S Serial communication link RS232 ...

Page 34: ...efore we keep all rights reserved for any technical modifications without any notice ELGO Electric does not assume any liability for possible errors or mistakes The guarantee period is one calendar year from the date of delivery and includes the delivered unit with all components ELGO Electric GmbH will at its option replace or repair without charge defects at the unit or the included parts verifi...

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