elero Insolis 4 Operating Instructions Manual Download Page 2

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Translation from the original German version.

All other documents in different languages are translations of the original
version.
Subject to change without notice. All rights reserved in the event of
registrati-on of patents, working models or design patents.

Summary of Contents for Insolis 4

Page 1: ...Linear actuator Insolis 4 04 2016 TN 2011521 Operating instructions Please take care of the operating instructions EN ...

Page 2: ...inal German version All other documents in different languages are translations of the original version Subject to change without notice All rights reserved in the event of registrati on of patents working models or design patents ...

Page 3: ...ondition 10 2 6 Safety notices on transport assembly installation 10 2 7 Safety instructions for operation 11 2 8 Safety notices on electrical installation 11 3 Product description 12 3 1 General 12 3 2 Technical Specifications 13 3 2 1 Configuration of technical parameters 13 3 2 2 Information on self locking 14 4 Assembly 15 4 1 Fastening on piston side 16 4 2 Installation environment 17 4 3 Ele...

Page 4: ...Table of contents 6 Waste disposal 23 6 1 Scrapping 23 6 2 Disposal of electrical and electronic components 23 ...

Page 5: ...tal requirements for health and safety were applied and provision was made for the appropriate legislation industrial standards and regulations The safety element is confirmed by the Declaration of Incorporation see chapter Declaration of Incorporation All information on safety in this Assembly Manual refers to legislation and regulations currently valid in Germany All information in this Assembly...

Page 6: ...fessional associations and the valid legislation regards environment protection Adherence to the operating rules prescribed in this Assembly Manual also form part of the intended use 1 4 Foreseeable misuse Installation different from the intended purpose approved by the manufacturer is considered foreseeable misuse 1 5 Warranty and liability In principle the General Terms Conditions of Sale and De...

Page 7: ...to send the device to customer service can be found on the inside of the back page If you have not purchased the device directly from elero please contact the manufacturer of the machine or the supplier of the device Mechanically secure the system before disassembling the device The device must not be separated from the system by force The serial number must be on hand at the request of customer s...

Page 8: ... type and source of risk the possible consequences as well as the prevention of the risk The following table provides a description of the degrees of risk with possible physical injury as they are used in this Assembly Manual Symbol Key word Meaning DANGER Warns of an accident that will occur if the ins tructions are not followed which may lead to life threatening irreversible injuries or death WA...

Page 9: ...r injury The following table describes the situations used in this Assembly Manual where damage may occur to the product or refers to important facts states tips and information Symbol Key word Meaning CAUTION This symbol warns of possible material damage This symbol refers to important facts and states as well as to further information in this Assembly Ma nual Furthermore it refers to specific in...

Page 10: ...ed when in perfect working order for its intended use and in compliance with the safety notices in this Assembly Manual The device is designed for the application stated in the chapter Intended use In the event of non intended use injury to the life and limbs of the user or a third party may result or the device may be impacted or other material damage caused Accidents or near misses during use of...

Page 11: ... personnel Each person who is commissioned to work with the device must read and understand the Assembly Manual in its entirety before he she carries out the respective work This also applies if the assigned person has previously worked on such a device or was trained to do so All work on the device must only be performed by trained and authorised personnel who have received the appropriate safety...

Page 12: ...otices on transport assembly installation Responsibility for the transport of the device principally rests with the respective transport company The following safety requirements must be complied with during transport assembly and installation of the device When transporting the device it should be secured according to the instruc tions accompanying the means of transportation employed For the tra...

Page 13: ... of the trade association in particular the specifications in accordance with DIN VDE 0100 Furthermore the national statutory regulations of the respective country of application must be observed In the event of defects such as loose connections or defective or damaged cables the device must not be operated In the event of faults with the electrical equipment the device must be shut down immediate...

Page 14: ...vice is an electromechanical linear actuator It performs linear move ments Abb 1 Components of the device 1 Fastening on the piston side head of toggle link 2 Limit switch extended 3 Limit switch retracted 4 Fixing on the housing articulated lug 5 Connection cable ...

Page 15: ... 2 Power 168 W 506 VA Duty cycle KB 14 min Fastening on piston rod Head of toggle link Fixing on housing Articulated lug Housing and piston ma terial Aluminium anodised Length of connection cable 1 50 m 3 Protection class IP 65 Operating temperature range 20 C to 60 C Airborne noise emission 70 dB A 4 Weight up to 40 kg Tab 1 Technical parameters 1 Special model with dimension B 155 mm up to 60 00...

Page 16: ...lf locking consists of the shutdown of the device Self locking of the devices is dependent on different factors such as Angle of elevation of spindle and nut Surface roughness of flanks of spindle and nut Sliding speed Self locking can be negatively influenced by a number of factors For example Shocks or vibrations Load Heating In theory a self locking spindle can not replace a brake For this reas...

Page 17: ...ce was designed WARNING Risk of injury through loss of support and holding function Crushing and fatal injuries possible Observe static loads WARNING Risk of injury by electrical current Electric shock possible Electrical work must only be performed by an authorised electrician WARNING Risk of life threatening injury caused by faulty electrical connection Electric shock possible Check the proper c...

Page 18: ...th the delivery In the standard delivery tool setting the piston rod is already slightly exten ded The minimum and maximum dimensions are available on the dimension drawing see chapter General dimension drawing 4 1 Fastening on piston side CAUTION Damage to device through torsional forces No torsional forces must impact on the device Do not adjust the head of the toggle link CAUTION Damage to the ...

Page 19: ... 13920 B this will require the deviation to be compensated as follows by suitable building design measures by installation of the device at the latest 1 Mount the device in the steel construction in table position 2 Increase the distance of the two top pick up positions e g fork and install a longer bolt 3 Fix the completely retracted device to the pivot mounting first and then to the joint rod he...

Page 20: ...ct connection N to 230 V 50 Hz Avoid simultaneous application of voltage to conductors R and V CAUTION Damage to the device through overload of the potential free outputs The potential free outputs for the response of the end positions can only be operated with maximum 24 V DC 1 A ohmic load Valid signals for response only arise after applying the operating voltage Drive position Signal of respons...

Page 21: ...inuous voltage The device can be extended by application of 24 V DC at the forward direction input The device is retracted by application at the reverse direction input Valid signals for response only arise after applying the operating voltage Drive position Signal of response outputs Device switched off Both open 0 Device retracts or extends Both open 0 Device moves to retracted end position Retr...

Page 22: ...tion Electrical parameters Output switching Push pull Rated voltage UB 5 24 V DC Current consumption no load max 50 mA Permissible load per channel max 50 mA Signal level high min UB 2 5 V Signal level low max 0 5 V Rise time tr max 1 µs Fall time tr max 1 µs Short circuit resistant outputs Yes CE conformity in compliance with EN 50081 2 and EN 55011 class B Tab 5 Electrical parameters of the shaf...

Page 23: ...21 Assembly EN 4 4 General dimension drawing ...

Page 24: ...22 Declaration of Incorporation 5 Declaration of Incorporation The complete declaration of incorporation can be downloaded from our website www elero linear de downloads ...

Page 25: ...semblies are also taken into consideration as there are also risks to the envi ronment and health during recycling and disposal Material groups such as plastics and metals of different types must be sorted before submitting to the recycling and disposal process 6 2 Disposal of electrical and electronic components Disposal and recycling of electrical and electronic components must be carried out in...

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Page 27: ...elero GmbH Naßäckerstraße 11 07381 Pößneck Germany T 49 3647 46 07 0 F 49 3647 46 07 42 info elero linear de www elero linear com ...

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