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14

EN

Operating and assembly instructions HRD

www.elektror.com

9016309 01.20/13

•  The blower belt pulley must not be modi

fi

 ed.

•  The max. permissible blower speed must not be exceeded

   (refer to the table on pages 18 - 25).
•  Belt tension: refer to 5.4.
•  Do not put the blower into operation if no protective grating 

  or equivalent belt guard is attached and securely bolted in 

  place. (risk of injury).

1.13 V-belt drive (if installed - applies to blowers 

 without 

motor)

Note!

The blowers are equipped as standard with V-belt 

pulleys for narrow V-belts according to DIN 7753. 

To avoid premature damage to the deep-groove 

ball bearings, the V-belt drives must be correctly 

pretensioned. The V-belt drive must be rated us-

ing the calculation method speci

fi

 ed by the belt 

manufacturer.

•  The blower belt pulley must not be modi

fi

 ed.

•  The max. permissible blower speed must not be exceeded

   (refer to the table on pages 22 - 29).
•  The belt drive and rotating parts must be covered with a 

  belt guard according to DIN EN ISO 13857.
•  The belt tension should be checked the blower has been

  running for approx. 2 hours. If necessary, retension the 

  belts (also refer to 5.4).
•  Do not put the blower into operation if no protective 

  grating or equivalent belt guard is attached and securely 

  bolted in place. (risk of injury).

1.14 Electrical hazards

Danger!
Danger from electric current!
Live components carry current and cause fatal 

injuries!
Deactivate the device before opening it, reaching 

into it or inserting tools into it; check that compo-

nents are not live and secure it against reactiva-

tion.

2 INFORMATION ON TRANSPORT,
HANDLNG AND STORAGE OF THE 
MACHINE

2.1 Transportation and handling

•  Before installation and putting into service, check all parts 

  for transit damage. A damaged blower is a potential safety 

  hazard and, therefore, should not be put into service.
•  Do not leave the blower unprotected in the open 

  (protect against ingress of moisture).
•  Attach hoisting gear securely. Only use hoists and load 

  suspension devices with su

  cient load-carrying capacity. 

  Secure the route of transportation.

Note!

The eye bolt on the motor must not be used to lift 

the entire blower. This is used if the motor needs 

to be (dis-)assembled.

Note!

On devices with in-built frequency converters 

(FUK devices):

The frequency converter must never be used to 

lift the device or as a climbing aid!

2.2 Storage

•  Ensure that the air intake connection and pressure connec-

  tion are closed. 
•  Store the blower

  -> in its original packaging if possible

  -> in a closed room 

  -> in a dry, dust-free and vibration-free area.
•  Storage temperature range from -20°C to +60°C
• After a storage period of 6 months, the blower bearings 

  and/or motor bearings should be checked before they are 

  mounted in the blower.
•  Devices may be stored for a maximum of 2 years.

3 INFORMATION ON COMMISSIONING 
THE MACHINE

3.1 Basic information

• Prior to the 

fi

 rst start-up and before any other start-up, the 

proper operating status of the unit must be inspected. Units 

that, for example, are found to be defective upon delivery 

or during installation, must be examined by quali

fi

 ed techni-

cians.
• Installation, assembly and operation must only be performed 

by properly trained and quali

fi

 ed specialists. Operation fol-

lowing incorrect installation, maintenance or unapproved 

replacement of components constitutes non-designated use 

and renders the warranty void. The resultant risk shall be 

borne solely by the customer or owner.

3.2  Installation and assembly

•  Protect the blower from the weather and install it in a 

  horizontal position, see also 1.1. For outdoor use, protec-

  tion from the weather must generally be provided that 

 ful

fi

 ls the requirements listed in 1.1 Intended Use and 

  protects the blower from the in

fl

 uences of the weather.

•  Do not subject the blower subsequently to vibration or 

  impact loads during operation. Permissible vibrational load 

  on blower: refer to ISO 14694, BV-3.

Measurement at the 

fl

 ange bearing shield, preferably 

near the bearing

= Measuring point

= Measuring 

   direction

Maximum permissible vibration speed

(Limit values according to ISO 14694:2003 (E), 
category BV-3)

Summary of Contents for HRD 1/2T

Page 1: ...ilatoren Betriebs und Montageanleitung DE Elektror High Pressure Blowers Operating and assembly instructions EN HRD 1 2T HRD 1 3T HRD 1 4T HRD 1 5T HRD 14 5T HRD 2 3T HRD 2 4T HRD 2 5T HRD 60 4 HRD 60...

Page 2: ...n Ventilator ausgefiltert werden Bei Kondensatbildung empfehlen wir eine Kondenswasser bohrung an der tiefsten Stelle im Geh use Der Einsatz f r aggressive abrasive klebende giftige explosionsf hige o...

Page 3: ...sofern vorhanden gilt f r Ventilatoren mit Motor und Riementrieb Warnung Der Riementrieb ist mit einem Schutzgitter abge deckt Den Ventilator niemals in Betrieb nehmen wenn das Schutzgitter nicht ange...

Page 4: ...r Riemenschutz angebracht und fest verschraubt ist Verletzungsgefahr 1 14 Elektrische Gef hrdungen Gefahr Gefahr durch elektrischen Strom Spannungsf hrende Bauteile stehen unter Strom und verursachen...

Page 5: ...hriften selbst zu sorgen Die Aufstellung von Serien Ventilatoren mit senkrechter Antriebswelle ist bei HRD Ventilatoren bis zu folgenden Typen m glich Mit Tr gerflanschgeh use Maximal bis HRD 2 5 T FU...

Page 6: ...wischen Motor und Schaltschrank Frequenzumrichter z B Lenze Vector Omron MX2 und Omron RX darf 20 m nicht bersteigen Bei motornah montierten Frequenzumrichtern vom Typ Kostal INVEOR sind maximale Leit...

Page 7: ...gnetische Vertr glichkeit 2014 30 EU unter Ber cksichtigung der Norm EN 61800 3 Kategorie C2 Industriebereich Warnung In einer Wohnumgebung kann dieses Produkt hochfrequente St rungen verursachen die...

Page 8: ...dingt Ableitstr me 3 5 mA Diese Ableitstr me k nnen zu Fehlausl sungen in Anlagen f hren die ber einen 30 mA FI Schutzschalter abgesichert sind Im Fehlerfall k nnen Fehlerstr me auch als Gleichstrom b...

Page 9: ...iben achten Riemenspannung nach Hinweisschild mit Sechskant schraube 58 einstellen Sechskantschraube 60 bzw Fixierschraube an Motor Spannschiene 43 anziehen Abdeckgitter 55 bzw Riemenschutz 27 anbring...

Page 10: ...ihrer Ger te und Komponenten ab Dies gilt insbesondere auch f r besondere Verwendungen und Einsatzbedingungen die nicht ausdr cklich mit der Fa Elektror abgestimmt wurden Elektror lehnt zudem jede Haf...

Page 11: ...schinenrichtlinie Die Inbetriebnahme der unvollst ndigen Maschine ist so lange untersagt bis festgestellt wurde dass die Maschine in die die unvoll st ndige Maschine eingebaut werden soll den Bestimmu...

Page 12: ...he housing in the event of the formation of condensation Use of the blowers for aggressive abrasive sticky toxic potentially explosive or very moist media is not permissible The maximum temperature of...

Page 13: ...uit breaker this does not apply to frequency converter operated appliances Where appliances are frequency converter operated the existing temperature sensor PTC resistor sensor or temperature switch n...

Page 14: ...y Only use hoists and load suspension devices with su cient load carrying capacity Secure the route of transportation Note The eye bolt on the motor must not be used to lift the entire blower This is...

Page 15: ...models suitable for frequency converters FUK models devices with UL approv al devices with Aircontrol and other motor makes Ambient temperature 20 C to 40 C Voltage tolerance 5 For exceptions see 4 2...

Page 16: ...g the direction of rotation Switch on the blower The running direction of the impeller should correspond to the direction arrow on the housing If the impeller rotates in the wrong direction then inter...

Page 17: ...or operation The values for the maximum minimum frequency can be found at 1 11 The converter should have a connection for a tempera ture sensor PTC resistor sensor or a temperature switch normally clo...

Page 18: ...he manufacturer We cannot accept any liability for repairs carried out by third parties 5 1 Ball bearings Note The fans from Elektror are equipped with sealed deep groove ball bearings which do not re...

Page 19: ...sure that all tools or other foreign objects have been removed from inside the device and that all covers and protective grilles have been attached correctly 6 SAFETY RELATED INFORMATION ON TAKING OU...

Page 20: ...tive The commissioning of the partially completed machine is not permitted until it has been verified that the machine in which the partially completed machine is to be installed complies with the pro...

Page 21: ...21 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 22: ...riebs und Montageanleitung HRD www elektror de 9016309 01 20 13 DE 9 EXPLOSIONSZEICHNUNG BROKEN VIEW DRAWING Geh usestellungen Die Geh usestellung des Ventilators ist f r die Bestellung einiger Ersatz...

Page 23: ...EN Pos Benennung Designation 1 Schraube Screw 2 Schutzgitter Wire mesh guard 3 Schraube Screw 4 Geh usedeckel Housing cover 5 Schraube Screw 6 Scheibe Disc 7 Laufrad Impeller 8 Ventilatorgeh use Blow...

Page 24: ...80 7 80 6 76 9 22 5 85 89 6205 6202 6204 IE3 8 0 4200 3430 2 5500 230 400 60 3 55 2 05 0 90 77 0 81 9 80 6 21 85 89 6205 6202 6204 NEMA 4 8 0 4200 3430 2 5500 277 480 60 2 95 1 71 0 90 77 0 81 9 80 6...

Page 25: ...4 72 91 96 6206 6306 NEMA 4 52 0 5900 3525 4850 480 60 7 60 4 80 89 5 89 6 88 4 72 91 96 6206 6306 HRD 65 5 IE3 56 0 7500 2940 5300 400 50 10 2 5 50 89 2 90 6 90 0 80 94 99 6206 6306 IE3 56 0 7700 354...

Page 26: ...Conti Axial spacing theor value Hz number N mm mm mm mm HRD 1 2T 71 L 2 6205 6202 6202 50 XPZ 1 25 3 562 124 71 L 2 6205 6202 6202 60 XPZ 1 25 3 562 141 HRD 1 3T 71 L 2 6205 6202 6202 50 XPZ 1 25 3 63...

Page 27: ...4 800 196 HRD 65 5 132 SX 2 6206 6308 50 XPZ 2 25 5 800 195 132 SX 2 6206 6206 6308 60 XPZ 2 25 5 812 189 HRD 65 7 132 SL 2 6206 6308 50 XPZ 2 25 3 800 179 132 SL 2 6206 6206 6308 60 XPZ 2 25 3 812 1...

Page 28: ...5 4 15 2 40 1 1 17 21 85 94 6204 HRD 14T FU K 105 1 5 16 5 4900 6075 230 400 105 5 70 3 30 1 5 19 23 85 94 6204 HRD 14T FU K 105 2 2 24 0 4900 6140 230 400 105 6 90 4 00 2 2 22 26 85 94 6205 HRD 16T F...

Page 29: ...hnung 2 Gesamt vorspann kraft Dynamische Wellen belastung Ventilator Laufrad seitig Ventilator Riemen seitig Type Volumetric fl ow rate Total pressure di erence Max permit ted blower speed Power deman...

Page 30: ...itig Kugellagerbezeichnung wenn Elektror Motor Gesamtvorspannkraft Dynamische Wellenbelastung Type Motor type Ball bearing designation impeller side Ball bearing designation belt side Ball bearing des...

Page 31: ...148 152 121 125 HRD 1 4 T 148 152 121 125 HRD 1 5 T 160 164 134 138 HRD 14 2 T 121 125 102 106 HRD 14 3 T 134 138 112 116 HRD 14 4 T 148 152 121 125 HRD 14 5 T 160 164 130 134 HRD 2 3 T 121 125 102 1...

Page 32: ...Name o cial registration no Place of business Product model no Nominal motor input power V when under pressure at optimal energy e ciency kW Volumetric fl ow rate at optimal energy e ciency m3 min Tot...

Page 33: ...4 2 3 4 HRD 2T FU 95 3 0 95 3 07 15 1 7435 5600 1 07 5 5 6 61 0 B 1 66 4 2 3 4 HRD 2T FUK 95 3 0 95 3 07 15 1 7435 5600 1 07 5 5 6 65 4 B 1 68 2 2 3 4 HRD 60 FU 105 4 0 105 5 41 20 9 10160 6190 1 10 5...

Page 34: ...1 4T 60 0 87 5 8 3930 3500 5500 1 04 5 5 6 46 7 B 1 51 1 2 3 4 HRD 1 5T 50 1 03 6 1 4670 2880 6020 1 04 5 5 6 46 8 B 1 50 8 2 3 4 HRD 1 5T 60 1 12 6 6 4560 3500 6090 1 04 5 5 6 60 6 B 1 68 8 2 3 4 HRD...

Page 35: ...6 63 5 B 1 65 7 2 3 4 HRD 65 5 60 6 18 32 0 7360 3540 5430 1 07 5 5 6 65 4 B 1 66 6 2 3 4 HRD 65 7 50 6 36 36 3 8090 2930 5830 1 08 5 5 6 65 0 B 1 65 6 2 3 4 HRD 65 7 60 7 16 43 7 7590 3510 5800 1 07...

Page 36: ...Beschreibung FU Mit diesem Ventilator muss eine Drehzahlregelung installiert werden FUK In diesem Ventilator ist eine Drehzahlregelung integriert 1 total e ciency grade 2 3 refer to rating plate 4 El...

Page 37: ...37 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 38: ...38 Betriebs und Montageanleitung HRD www elektror de 9016309 01 20 13 DE...

Page 39: ...39 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 40: ...Internet unter www elektror de Gerne steht Ihnen auch unser Produktmanagement unter der Rufnummer 49 711 31973 1111 zur Verf gung You will find further information about our products on the internet...

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