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12

EN

Operating and assembly instructions HRD

www.elektror.com

9016309 01.20/13

CONTENTS

1   MACHINE SPECIFICATIONS
2   INFORMATION ON TRANSPORT, HANDLNG AND

 

STORAGE OF THE MACHINE

3    INFORMATION ON PUTTING INTO SERVICE
4    INSTRUCTIONS FOR OPERATION AND USE
5    INSTRUCTIONS FOR MAINTENANCE
6    SAFETY RELATED INFORMATION ON

 

TAKING OUT OF OPERATION AND REMOVAL

7  LIABILITY AND EXCLUSION OF LIABILITY
8    DECLARATION OF INSTALLATION CONFORMITY 

 

PURSUANT TO ANNEX II 1 B

9    BROKEN VIEW DRAWING
10   GENERAL SPARE PARTS LIST
11   TECHNICAL SPECIFICATIONS
12 INDICATIONS 

ACCORDING TO ERP IMPLEMENTING

 REGULATION 

327/2011

These Operating and Assembly Instructions should be avail-

able to operating personnel at all times. Read these Operat-

ing and Assembly Instructions carefully before installing and 

putting the blower into service. 
Subject to change without prior notice. If in any doubt, the 

manufacturer should be consulted. This document is protect-

ed by copyright. It must not be disclosed to third parties with-

out our express written consent. Any form of duplication or 

recording and storage in electronic equipment is forbidden.

1 MACHINE SPECIFICATIONS

Please refer to the cover sheet for our address.

For details of the scope of these Operating and Assembly 

Instructions, please refer to the Declaration of Installation 

Conformity pursuant to Annex II 1 B.
The technical speci

fi

 cations on page 22 

 . apply to the stand-

ard version. Your blower’s speci

fi

 cations may di

 er  from 

these speci

fi

 cations (refer to nameplate). If this is the case, 

please refer to the enclosed, additionally applicable docu-

ments or your own applicable Operating and Assembly In-

structions.

Nameplate

The data on the rating plate is applicable to connection, 

maintenance and ordering of spare parts. Also refer to the 

rating plate for the serial number of the appliance and its year 

of manufacture.

 Typ                                                              Nr.

    kW cos                                              kW cos
    Hz                            min

-1                                  

min

-1                                 

Hz

         Mot. EN 60034-1       IP      W-Kl.F

                         V                                                 V

                             A                                                 A

  

D-73760 Ostfildern

  Germany

1.1 Designated use

The blowers are exclusively designed for conveying gase-

ous media without solids. 
Any solid matter or impurities in the medium to be conveyed 

must be 

fi

 ltered out before they enter the blower. We recom-

mend a condensed water borehole at the lowest point in the 

housing in the event of the formation of condensation.

Use of the blowers for
• aggressive,

• abrasive,

• sticky,

• toxic,

• potentially explosive or

• very moist
media is not permissible.
The maximum temperature of the conveyed medium must 

not exceed -20°C to +80°C in the standard version and 

180°C in special versions 

fi

 tted with a thermal barrier. Solid 

particles or contaminants must be removed by a 

fi

 lter  unit 

before entering the blower.

Series connection or parallel connection of fans is only pos-

sible after consultation with Elektror.

The blower is not suitable for installation outdoors without 

special measures.The blower is fundamentally designed for 

S1 operation (continuous operation). However, a maximum 

of 30 switching operations per hour are permitted.
Special versions for applications not mentioned above are 

available on request. Remodelling and modi

fi

 cation of the 

blower are not permitted. In the case of special equipment, 

the enclosed supplementary Operating and Assembly In-

structions must be observed and adhered to. The supple-

mentary instructions di

 er in certain respects from these Op-

erating and Assembly Instructions.
Elektror blowers o

 er a high level of operational reliability. 

As the blowers are high-powered machines, the safety in-

structions must be strictly observed in order to avoid injuries, 

damage to objects and to the machine itself.

1.2 Mechanical hazards

The mechanical hazards in Elektror blowers have been mini-

mised in accordance with the current state of the art, as well 

as the requirements for safety and health protection. To elimi-

nate any further risk on the part of the operator, we recom-

mend that suitable protective gear be used and worn during 

all lifecycle phases of the appliance (please refer to the in-

structions below).

Warning!
Risk of injury from shearing/entanglement!
In special versions with temperature lock (1), the-

re is a risk of limbs being sheared and clothing/

hair becoming entangled.
Wear personal protective equipment, close-

fi

 tting 

clothing, and a hair net during all phases of the 

device’s life.

1

1.3 Hazards arising from reaching in and unexpected 

 start-up

The rotating parts inside the appliance pose a high risk of 

injury during operation. Before opening, reaching in or in-

serting tools into the appliance, always shut it down and wait 

until all moving parts come to a standstill. Make sure the ap-

pliance is reliably protected against restarting while work is 

in progress.

Summary of Contents for HRD 1/2T

Page 1: ...ilatoren Betriebs und Montageanleitung DE Elektror High Pressure Blowers Operating and assembly instructions EN HRD 1 2T HRD 1 3T HRD 1 4T HRD 1 5T HRD 14 5T HRD 2 3T HRD 2 4T HRD 2 5T HRD 60 4 HRD 60...

Page 2: ...n Ventilator ausgefiltert werden Bei Kondensatbildung empfehlen wir eine Kondenswasser bohrung an der tiefsten Stelle im Geh use Der Einsatz f r aggressive abrasive klebende giftige explosionsf hige o...

Page 3: ...sofern vorhanden gilt f r Ventilatoren mit Motor und Riementrieb Warnung Der Riementrieb ist mit einem Schutzgitter abge deckt Den Ventilator niemals in Betrieb nehmen wenn das Schutzgitter nicht ange...

Page 4: ...r Riemenschutz angebracht und fest verschraubt ist Verletzungsgefahr 1 14 Elektrische Gef hrdungen Gefahr Gefahr durch elektrischen Strom Spannungsf hrende Bauteile stehen unter Strom und verursachen...

Page 5: ...hriften selbst zu sorgen Die Aufstellung von Serien Ventilatoren mit senkrechter Antriebswelle ist bei HRD Ventilatoren bis zu folgenden Typen m glich Mit Tr gerflanschgeh use Maximal bis HRD 2 5 T FU...

Page 6: ...wischen Motor und Schaltschrank Frequenzumrichter z B Lenze Vector Omron MX2 und Omron RX darf 20 m nicht bersteigen Bei motornah montierten Frequenzumrichtern vom Typ Kostal INVEOR sind maximale Leit...

Page 7: ...gnetische Vertr glichkeit 2014 30 EU unter Ber cksichtigung der Norm EN 61800 3 Kategorie C2 Industriebereich Warnung In einer Wohnumgebung kann dieses Produkt hochfrequente St rungen verursachen die...

Page 8: ...dingt Ableitstr me 3 5 mA Diese Ableitstr me k nnen zu Fehlausl sungen in Anlagen f hren die ber einen 30 mA FI Schutzschalter abgesichert sind Im Fehlerfall k nnen Fehlerstr me auch als Gleichstrom b...

Page 9: ...iben achten Riemenspannung nach Hinweisschild mit Sechskant schraube 58 einstellen Sechskantschraube 60 bzw Fixierschraube an Motor Spannschiene 43 anziehen Abdeckgitter 55 bzw Riemenschutz 27 anbring...

Page 10: ...ihrer Ger te und Komponenten ab Dies gilt insbesondere auch f r besondere Verwendungen und Einsatzbedingungen die nicht ausdr cklich mit der Fa Elektror abgestimmt wurden Elektror lehnt zudem jede Haf...

Page 11: ...schinenrichtlinie Die Inbetriebnahme der unvollst ndigen Maschine ist so lange untersagt bis festgestellt wurde dass die Maschine in die die unvoll st ndige Maschine eingebaut werden soll den Bestimmu...

Page 12: ...he housing in the event of the formation of condensation Use of the blowers for aggressive abrasive sticky toxic potentially explosive or very moist media is not permissible The maximum temperature of...

Page 13: ...uit breaker this does not apply to frequency converter operated appliances Where appliances are frequency converter operated the existing temperature sensor PTC resistor sensor or temperature switch n...

Page 14: ...y Only use hoists and load suspension devices with su cient load carrying capacity Secure the route of transportation Note The eye bolt on the motor must not be used to lift the entire blower This is...

Page 15: ...models suitable for frequency converters FUK models devices with UL approv al devices with Aircontrol and other motor makes Ambient temperature 20 C to 40 C Voltage tolerance 5 For exceptions see 4 2...

Page 16: ...g the direction of rotation Switch on the blower The running direction of the impeller should correspond to the direction arrow on the housing If the impeller rotates in the wrong direction then inter...

Page 17: ...or operation The values for the maximum minimum frequency can be found at 1 11 The converter should have a connection for a tempera ture sensor PTC resistor sensor or a temperature switch normally clo...

Page 18: ...he manufacturer We cannot accept any liability for repairs carried out by third parties 5 1 Ball bearings Note The fans from Elektror are equipped with sealed deep groove ball bearings which do not re...

Page 19: ...sure that all tools or other foreign objects have been removed from inside the device and that all covers and protective grilles have been attached correctly 6 SAFETY RELATED INFORMATION ON TAKING OU...

Page 20: ...tive The commissioning of the partially completed machine is not permitted until it has been verified that the machine in which the partially completed machine is to be installed complies with the pro...

Page 21: ...21 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 22: ...riebs und Montageanleitung HRD www elektror de 9016309 01 20 13 DE 9 EXPLOSIONSZEICHNUNG BROKEN VIEW DRAWING Geh usestellungen Die Geh usestellung des Ventilators ist f r die Bestellung einiger Ersatz...

Page 23: ...EN Pos Benennung Designation 1 Schraube Screw 2 Schutzgitter Wire mesh guard 3 Schraube Screw 4 Geh usedeckel Housing cover 5 Schraube Screw 6 Scheibe Disc 7 Laufrad Impeller 8 Ventilatorgeh use Blow...

Page 24: ...80 7 80 6 76 9 22 5 85 89 6205 6202 6204 IE3 8 0 4200 3430 2 5500 230 400 60 3 55 2 05 0 90 77 0 81 9 80 6 21 85 89 6205 6202 6204 NEMA 4 8 0 4200 3430 2 5500 277 480 60 2 95 1 71 0 90 77 0 81 9 80 6...

Page 25: ...4 72 91 96 6206 6306 NEMA 4 52 0 5900 3525 4850 480 60 7 60 4 80 89 5 89 6 88 4 72 91 96 6206 6306 HRD 65 5 IE3 56 0 7500 2940 5300 400 50 10 2 5 50 89 2 90 6 90 0 80 94 99 6206 6306 IE3 56 0 7700 354...

Page 26: ...Conti Axial spacing theor value Hz number N mm mm mm mm HRD 1 2T 71 L 2 6205 6202 6202 50 XPZ 1 25 3 562 124 71 L 2 6205 6202 6202 60 XPZ 1 25 3 562 141 HRD 1 3T 71 L 2 6205 6202 6202 50 XPZ 1 25 3 63...

Page 27: ...4 800 196 HRD 65 5 132 SX 2 6206 6308 50 XPZ 2 25 5 800 195 132 SX 2 6206 6206 6308 60 XPZ 2 25 5 812 189 HRD 65 7 132 SL 2 6206 6308 50 XPZ 2 25 3 800 179 132 SL 2 6206 6206 6308 60 XPZ 2 25 3 812 1...

Page 28: ...5 4 15 2 40 1 1 17 21 85 94 6204 HRD 14T FU K 105 1 5 16 5 4900 6075 230 400 105 5 70 3 30 1 5 19 23 85 94 6204 HRD 14T FU K 105 2 2 24 0 4900 6140 230 400 105 6 90 4 00 2 2 22 26 85 94 6205 HRD 16T F...

Page 29: ...hnung 2 Gesamt vorspann kraft Dynamische Wellen belastung Ventilator Laufrad seitig Ventilator Riemen seitig Type Volumetric fl ow rate Total pressure di erence Max permit ted blower speed Power deman...

Page 30: ...itig Kugellagerbezeichnung wenn Elektror Motor Gesamtvorspannkraft Dynamische Wellenbelastung Type Motor type Ball bearing designation impeller side Ball bearing designation belt side Ball bearing des...

Page 31: ...148 152 121 125 HRD 1 4 T 148 152 121 125 HRD 1 5 T 160 164 134 138 HRD 14 2 T 121 125 102 106 HRD 14 3 T 134 138 112 116 HRD 14 4 T 148 152 121 125 HRD 14 5 T 160 164 130 134 HRD 2 3 T 121 125 102 1...

Page 32: ...Name o cial registration no Place of business Product model no Nominal motor input power V when under pressure at optimal energy e ciency kW Volumetric fl ow rate at optimal energy e ciency m3 min Tot...

Page 33: ...4 2 3 4 HRD 2T FU 95 3 0 95 3 07 15 1 7435 5600 1 07 5 5 6 61 0 B 1 66 4 2 3 4 HRD 2T FUK 95 3 0 95 3 07 15 1 7435 5600 1 07 5 5 6 65 4 B 1 68 2 2 3 4 HRD 60 FU 105 4 0 105 5 41 20 9 10160 6190 1 10 5...

Page 34: ...1 4T 60 0 87 5 8 3930 3500 5500 1 04 5 5 6 46 7 B 1 51 1 2 3 4 HRD 1 5T 50 1 03 6 1 4670 2880 6020 1 04 5 5 6 46 8 B 1 50 8 2 3 4 HRD 1 5T 60 1 12 6 6 4560 3500 6090 1 04 5 5 6 60 6 B 1 68 8 2 3 4 HRD...

Page 35: ...6 63 5 B 1 65 7 2 3 4 HRD 65 5 60 6 18 32 0 7360 3540 5430 1 07 5 5 6 65 4 B 1 66 6 2 3 4 HRD 65 7 50 6 36 36 3 8090 2930 5830 1 08 5 5 6 65 0 B 1 65 6 2 3 4 HRD 65 7 60 7 16 43 7 7590 3510 5800 1 07...

Page 36: ...Beschreibung FU Mit diesem Ventilator muss eine Drehzahlregelung installiert werden FUK In diesem Ventilator ist eine Drehzahlregelung integriert 1 total e ciency grade 2 3 refer to rating plate 4 El...

Page 37: ...37 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 38: ...38 Betriebs und Montageanleitung HRD www elektror de 9016309 01 20 13 DE...

Page 39: ...39 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 40: ...Internet unter www elektror de Gerne steht Ihnen auch unser Produktmanagement unter der Rufnummer 49 711 31973 1111 zur Verf gung You will find further information about our products on the internet...

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