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16

Z2

U2

U1

Z1

 L1              N

 L1              N

Z2

U2

U1

Z1

W2

U2

V2

U1

V1

W1

W2

U2

V2

U1

V1

W1

(L3)             (L1)

(L3)             (L1)

 L1      L2      L3

 L1      L2      L3

EN

Operating and assembly instructions HRD

www.elektror.com

9016309 01.20/13

in the delivery, this must be installed between the 

converter and the motor. Please ensure that there 

is su

  cient space in the switch cabinet and take 

into account the installation and assembly require-

ments in the operating instructions of the frequen-

cy converter/motor 

fi

 lter manufacturer.

• The maximum cable length between the mo-

tor and switch cabinet frequency converter (e.g. 

Lenze Vector, Omron MX2 and Omron RX) must 

not exceed 20 m. Maximum cable lengths of up to 

3 m are permitted with Kostal INVEOR frequency 

converters installed close to the motor and up to 

10 m with Lenze MOTEC frequency converters. 

Further information on wall mounting close to the 

motor can be found in the original operating and 

assembly instructions of the respective frequen-

cy converter manufacturer. The electrical con-

necting cables between the motor and frequency 

converter in the above cases must be suitable 

shielded cables, laid using the shortest route and 

without clamping and plug-in connections and 

connected correctly at both sides.
• The shielding braid in the connecting cables 

must be connected fully, continuously and on 

both sides, i.e. to the frequency converter and 

motor, and at low resistance and permanently to 

protective earthing systems or the main earthing 

bus bar. Suitable EMC cable glands must be used 

for this on the motor side and also on the INVEOR 

wall mounting plate, if necessary. 
• It is important to ensure that the solid con-

nection of the device to the protective earthing 

system or several suitable earthing lines is at low 

resistance and permanent for blowers installed 

with electrical insulation (e.g. through vibration 

dampers, compensators, insulated pipes, etc.) for 

frequency converter operation.

For further information about EMC compliant installation and 

assembly, refer to the Operating and Assembly Instructions 

issued by the frequency converter manufacturer.

3.4.1 Con

fi

 guration for three-phase current blowers

Warning!
Danger due to loose or improperly tightened con-

nections!
Improperly tightened and loose connections 

cause electric shocks, 

fi

 res, property damage and 

personal injuries!

Check for loose connections and tighten in 

accordance with the tightening torques in the fol-

lowing table.

              

 circuit   

                     Y circuit

           (low voltage) 

 

  (high voltage)

Threaded bolt

Tightening torque

M4

1,2 Nm

M5

2,0 Nm

M6

3,0 Nm

M8

6,0 Nm

Checking the direction of rotation

Switch on the blower. The running direction of the impeller 

should correspond to the direction arrow on the housing. If 

the impeller rotates in the wrong direction, then interchange 

L1 and L3.

Star-delta start-up

Motors with ratings of above 3.0 kw are suitable for star-delta 

start-up on the mains supply. For direct on-line starting (high 

short circuit current at the instant the motor is energised), 

please contact your local utility for details of conditions.

3.4.2 Con

fi

 guration for single-phase a.c. blowers

         Clockwise rotation                 Anti-clockwise rotation

3.5 Special con

fi

 gurations and additional clamps

For voltage interchangeable motors, pole-changeable mo-

tors, FU motors and other special con

fi

 gurations of three-

phase a.c. motors and a.c. motors, terminal diagrams are 

supplied with the terminal boxes of the motors. This also 

applies to the optional thermal winding protection and the 

space heater.

3.6 Declaration concerning the EMC Directive (2014/30/EU)

Our blowers are components that are designed to be in-

stalled in other machines or systems by quali

fi

 ed personnel, 

i.e. not intended for consumers.  The manufacturer of the 

fi

 nal system/machine must guarantee/con

fi

 rm that the 

fi

 nal 

system/machine complies with the EMC Directive.

Blowers with mains operation:

With mains operation to a sinusoidal AC voltage, the asyn-

chronous motors with a squirrel-cage rotor that are built into 

the devices meet the requirements of the EC “Electromag-

netic Compatibility” Directive 2014/30/EU, taking into ac-

count the standards EN 61000-6-4 (Emitted interference in 

industrial environments) and EN 61000-6-3 (Emitted interfer-

ence in residential environments).

Blowers with frequency converter operation (FU):

Prior to the start-up and during operation of the device on a 

frequency converter (provided that this is suitable) it is es-

sential that the EMC instructions from the frequency convert-

er manufacturer and the information in the Elektror operating 

and assembly instructions are observed in order to meet the 

requirements of the EC “Electromagnetic Compatibility” Di-

rective 2014/30/EU. 
If the device is delivered together with a frequency converter 

package for switch cabinet or wall mounting closer to the mo-

tor, it is possible to comply with EN 61800-3 category C2 (In-

dustrial environments), taking into consideration the above-

mentioned EMC instructions.

Warning!

This product may cause high-frequency inter-

ference in a residential environment that may 

require screening measures. 

Blowers with an in-built frequency converter (FUK):

Devices with an in-built frequency converter meet the re-

quirements of the EC “Electromagnetic Compatibility” Direc-

tive 2014/30/EU under consideration of EN 61800-3 Catego-

Summary of Contents for HRD 1/2T

Page 1: ...ilatoren Betriebs und Montageanleitung DE Elektror High Pressure Blowers Operating and assembly instructions EN HRD 1 2T HRD 1 3T HRD 1 4T HRD 1 5T HRD 14 5T HRD 2 3T HRD 2 4T HRD 2 5T HRD 60 4 HRD 60...

Page 2: ...n Ventilator ausgefiltert werden Bei Kondensatbildung empfehlen wir eine Kondenswasser bohrung an der tiefsten Stelle im Geh use Der Einsatz f r aggressive abrasive klebende giftige explosionsf hige o...

Page 3: ...sofern vorhanden gilt f r Ventilatoren mit Motor und Riementrieb Warnung Der Riementrieb ist mit einem Schutzgitter abge deckt Den Ventilator niemals in Betrieb nehmen wenn das Schutzgitter nicht ange...

Page 4: ...r Riemenschutz angebracht und fest verschraubt ist Verletzungsgefahr 1 14 Elektrische Gef hrdungen Gefahr Gefahr durch elektrischen Strom Spannungsf hrende Bauteile stehen unter Strom und verursachen...

Page 5: ...hriften selbst zu sorgen Die Aufstellung von Serien Ventilatoren mit senkrechter Antriebswelle ist bei HRD Ventilatoren bis zu folgenden Typen m glich Mit Tr gerflanschgeh use Maximal bis HRD 2 5 T FU...

Page 6: ...wischen Motor und Schaltschrank Frequenzumrichter z B Lenze Vector Omron MX2 und Omron RX darf 20 m nicht bersteigen Bei motornah montierten Frequenzumrichtern vom Typ Kostal INVEOR sind maximale Leit...

Page 7: ...gnetische Vertr glichkeit 2014 30 EU unter Ber cksichtigung der Norm EN 61800 3 Kategorie C2 Industriebereich Warnung In einer Wohnumgebung kann dieses Produkt hochfrequente St rungen verursachen die...

Page 8: ...dingt Ableitstr me 3 5 mA Diese Ableitstr me k nnen zu Fehlausl sungen in Anlagen f hren die ber einen 30 mA FI Schutzschalter abgesichert sind Im Fehlerfall k nnen Fehlerstr me auch als Gleichstrom b...

Page 9: ...iben achten Riemenspannung nach Hinweisschild mit Sechskant schraube 58 einstellen Sechskantschraube 60 bzw Fixierschraube an Motor Spannschiene 43 anziehen Abdeckgitter 55 bzw Riemenschutz 27 anbring...

Page 10: ...ihrer Ger te und Komponenten ab Dies gilt insbesondere auch f r besondere Verwendungen und Einsatzbedingungen die nicht ausdr cklich mit der Fa Elektror abgestimmt wurden Elektror lehnt zudem jede Haf...

Page 11: ...schinenrichtlinie Die Inbetriebnahme der unvollst ndigen Maschine ist so lange untersagt bis festgestellt wurde dass die Maschine in die die unvoll st ndige Maschine eingebaut werden soll den Bestimmu...

Page 12: ...he housing in the event of the formation of condensation Use of the blowers for aggressive abrasive sticky toxic potentially explosive or very moist media is not permissible The maximum temperature of...

Page 13: ...uit breaker this does not apply to frequency converter operated appliances Where appliances are frequency converter operated the existing temperature sensor PTC resistor sensor or temperature switch n...

Page 14: ...y Only use hoists and load suspension devices with su cient load carrying capacity Secure the route of transportation Note The eye bolt on the motor must not be used to lift the entire blower This is...

Page 15: ...models suitable for frequency converters FUK models devices with UL approv al devices with Aircontrol and other motor makes Ambient temperature 20 C to 40 C Voltage tolerance 5 For exceptions see 4 2...

Page 16: ...g the direction of rotation Switch on the blower The running direction of the impeller should correspond to the direction arrow on the housing If the impeller rotates in the wrong direction then inter...

Page 17: ...or operation The values for the maximum minimum frequency can be found at 1 11 The converter should have a connection for a tempera ture sensor PTC resistor sensor or a temperature switch normally clo...

Page 18: ...he manufacturer We cannot accept any liability for repairs carried out by third parties 5 1 Ball bearings Note The fans from Elektror are equipped with sealed deep groove ball bearings which do not re...

Page 19: ...sure that all tools or other foreign objects have been removed from inside the device and that all covers and protective grilles have been attached correctly 6 SAFETY RELATED INFORMATION ON TAKING OU...

Page 20: ...tive The commissioning of the partially completed machine is not permitted until it has been verified that the machine in which the partially completed machine is to be installed complies with the pro...

Page 21: ...21 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 22: ...riebs und Montageanleitung HRD www elektror de 9016309 01 20 13 DE 9 EXPLOSIONSZEICHNUNG BROKEN VIEW DRAWING Geh usestellungen Die Geh usestellung des Ventilators ist f r die Bestellung einiger Ersatz...

Page 23: ...EN Pos Benennung Designation 1 Schraube Screw 2 Schutzgitter Wire mesh guard 3 Schraube Screw 4 Geh usedeckel Housing cover 5 Schraube Screw 6 Scheibe Disc 7 Laufrad Impeller 8 Ventilatorgeh use Blow...

Page 24: ...80 7 80 6 76 9 22 5 85 89 6205 6202 6204 IE3 8 0 4200 3430 2 5500 230 400 60 3 55 2 05 0 90 77 0 81 9 80 6 21 85 89 6205 6202 6204 NEMA 4 8 0 4200 3430 2 5500 277 480 60 2 95 1 71 0 90 77 0 81 9 80 6...

Page 25: ...4 72 91 96 6206 6306 NEMA 4 52 0 5900 3525 4850 480 60 7 60 4 80 89 5 89 6 88 4 72 91 96 6206 6306 HRD 65 5 IE3 56 0 7500 2940 5300 400 50 10 2 5 50 89 2 90 6 90 0 80 94 99 6206 6306 IE3 56 0 7700 354...

Page 26: ...Conti Axial spacing theor value Hz number N mm mm mm mm HRD 1 2T 71 L 2 6205 6202 6202 50 XPZ 1 25 3 562 124 71 L 2 6205 6202 6202 60 XPZ 1 25 3 562 141 HRD 1 3T 71 L 2 6205 6202 6202 50 XPZ 1 25 3 63...

Page 27: ...4 800 196 HRD 65 5 132 SX 2 6206 6308 50 XPZ 2 25 5 800 195 132 SX 2 6206 6206 6308 60 XPZ 2 25 5 812 189 HRD 65 7 132 SL 2 6206 6308 50 XPZ 2 25 3 800 179 132 SL 2 6206 6206 6308 60 XPZ 2 25 3 812 1...

Page 28: ...5 4 15 2 40 1 1 17 21 85 94 6204 HRD 14T FU K 105 1 5 16 5 4900 6075 230 400 105 5 70 3 30 1 5 19 23 85 94 6204 HRD 14T FU K 105 2 2 24 0 4900 6140 230 400 105 6 90 4 00 2 2 22 26 85 94 6205 HRD 16T F...

Page 29: ...hnung 2 Gesamt vorspann kraft Dynamische Wellen belastung Ventilator Laufrad seitig Ventilator Riemen seitig Type Volumetric fl ow rate Total pressure di erence Max permit ted blower speed Power deman...

Page 30: ...itig Kugellagerbezeichnung wenn Elektror Motor Gesamtvorspannkraft Dynamische Wellenbelastung Type Motor type Ball bearing designation impeller side Ball bearing designation belt side Ball bearing des...

Page 31: ...148 152 121 125 HRD 1 4 T 148 152 121 125 HRD 1 5 T 160 164 134 138 HRD 14 2 T 121 125 102 106 HRD 14 3 T 134 138 112 116 HRD 14 4 T 148 152 121 125 HRD 14 5 T 160 164 130 134 HRD 2 3 T 121 125 102 1...

Page 32: ...Name o cial registration no Place of business Product model no Nominal motor input power V when under pressure at optimal energy e ciency kW Volumetric fl ow rate at optimal energy e ciency m3 min Tot...

Page 33: ...4 2 3 4 HRD 2T FU 95 3 0 95 3 07 15 1 7435 5600 1 07 5 5 6 61 0 B 1 66 4 2 3 4 HRD 2T FUK 95 3 0 95 3 07 15 1 7435 5600 1 07 5 5 6 65 4 B 1 68 2 2 3 4 HRD 60 FU 105 4 0 105 5 41 20 9 10160 6190 1 10 5...

Page 34: ...1 4T 60 0 87 5 8 3930 3500 5500 1 04 5 5 6 46 7 B 1 51 1 2 3 4 HRD 1 5T 50 1 03 6 1 4670 2880 6020 1 04 5 5 6 46 8 B 1 50 8 2 3 4 HRD 1 5T 60 1 12 6 6 4560 3500 6090 1 04 5 5 6 60 6 B 1 68 8 2 3 4 HRD...

Page 35: ...6 63 5 B 1 65 7 2 3 4 HRD 65 5 60 6 18 32 0 7360 3540 5430 1 07 5 5 6 65 4 B 1 66 6 2 3 4 HRD 65 7 50 6 36 36 3 8090 2930 5830 1 08 5 5 6 65 0 B 1 65 6 2 3 4 HRD 65 7 60 7 16 43 7 7590 3510 5800 1 07...

Page 36: ...Beschreibung FU Mit diesem Ventilator muss eine Drehzahlregelung installiert werden FUK In diesem Ventilator ist eine Drehzahlregelung integriert 1 total e ciency grade 2 3 refer to rating plate 4 El...

Page 37: ...37 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 38: ...38 Betriebs und Montageanleitung HRD www elektror de 9016309 01 20 13 DE...

Page 39: ...39 www elektror de Betriebs und Montageanleitung HRD 9016309 01 20 13 DE...

Page 40: ...Internet unter www elektror de Gerne steht Ihnen auch unser Produktmanagement unter der Rufnummer 49 711 31973 1111 zur Verf gung You will find further information about our products on the internet...

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