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Electrolux ProClean RealLife EDW1xxx-2G Series, Service Manual

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Electrolux ProClean RealLife EDW1xxx-2G Series Service Manual Download Page 3

SOE/PR 

3 

599 72 48-93 

9.2.13

 

“iE0” code family: Flowmeter position........................................................................................................ 33

 

9.2.14

 

“iF0” code family: Over-filling..................................................................................................................... 33

 

10

 

Technical details.....................................................................................................................................34

 

10.1

 

New hydraulic circuit ...................................................................................................................... 34

 

10.2

 

New components............................................................................................................................ 36

 

10.3

 

Water circuit ................................................................................................................................... 38

 

10.4

 

Single-phase asynchronous washing pump .................................................................................. 39

 

10.5

 

Three-phase washing pump - inverter motor ................................................................................. 40

 

10.6

 

Drain pump..................................................................................................................................... 42

 

10.7

 

Heating element ............................................................................................................................. 43

 

10.8

 

Analogue pressure switch .............................................................................................................. 44

 

10.9

 

Flowmeter....................................................................................................................................... 45

 

10.10

 

Detergent dispenser ....................................................................................................................... 48

 

10.11

 

Traditional door .............................................................................................................................. 49

 

10.12

 

ON/OFF Switch .............................................................................................................................. 50

 

10.13

 

Beam-on-Floor ............................................................................................................................... 53

 

10.14

 

EDW1xxx-2G operating diagram ................................................................................................... 54

 

10.15

 

EDW3000 operating diagram (single-phase motor)....................................................................... 55

 

10.16

 

EDW3000 operating diagram (three-phase Inverter motor)........................................................... 56

 

10.17

 

Components check for AC motor ................................................................................................... 57

 

 

Summary of Contents for ProClean RealLife EDW1xxx-2G Series

Page 1: ... DISHWASHERS ELECTROLUX ITALIA S p A Spares Operations Europe Corso Lino Zanussi 30 Publication number I 33080 PORCIA PN ITALY 599 72 48 93 Fax 39 0434 394096 Edition 2011 01 EN Dishwashers with electronic control system ProClean RealLife ...

Page 2: ...ng alarms and activating components 19 7 3 EDW750 20 7 4 EDW1850 20 7 5 EDW1950 1953 20 7 6 EDW3510 21 7 7 EDW2500 SWISS 22 7 8 EDW1850 1950 23 7 8 1 LED test and cancelling alarms stored 23 7 9 EDW1850 1950 23 7 10 Test programme 23 7 11 EDW1850 1950 24 7 12 Enable Disable additional rinse 24 7 13 EDW750 25 7 14 EDW1850 1950 25 7 15 EDW1953 TOUCH 25 8 Service Mode Settings for EDW2510 Touch 26 8 ...

Page 3: ... pump 39 10 5 Three phase washing pump inverter motor 40 10 6 Drain pump 42 10 7 Heating element 43 10 8 Analogue pressure switch 44 10 9 Flowmeter 45 10 10 Detergent dispenser 48 10 11 Traditional door 49 10 12 ON OFF Switch 50 10 13 Beam on Floor 53 10 14 EDW1xxx 2G operating diagram 54 10 15 EDW3000 operating diagram single phase motor 55 10 16 EDW3000 operating diagram three phase Inverter mot...

Page 4: ...mes Technical characteristics Guide to diagnostics For more detailed information regarding the hydraulic circuits and the structural characteristics of the appliances please refer to the Service Manual for the ProClean RealLife structure 2 Precautions Electrical appliances must be serviced only by qualified Service Engineers Always remove the plug from the power socket before touching internal com...

Page 5: ...SOE PR 5 599 72 48 93 3 Styling overview 3 1 Free Standing EDW750 EDW1850 EDW1950 EDW3510 EDW2500 EDW1510 1750 EDW1500 ...

Page 6: ...SOE PR 6 599 72 48 93 3 2 Fully Integrated EDW1953 EDW1103 ...

Page 7: ...SOE PR 7 599 72 48 93 3 3 Built In ...

Page 8: ...SOE PR 8 599 72 48 93 EDW750 EDW1850 EDW1950 EDW3510 EDW2500 SWISS ...

Page 9: ...SOE PR 9 599 72 48 93 EDW 500 EDW 503 EDW 1503 ...

Page 10: ...4 2 EDW3000 display boards 4 3 New Collection display boards EDW750 EDW1850 EDW1950 TOUCH EDW3510 EDW1953 FI EDW500 EDW 503 EDW1503 1 5 DIGIT EDW 1510 2G UI also used as EDW 1750 2G UI EDW 1103 2G UI also used as EDW603 user interface EDW 1500 2G UI EDW 1503 2G UI also used as EDW1753 2G UI ...

Page 11: ...oards press buttons S2 S3 simultaneously for at least 1 sec or press the specific button dedicated to this function by the custom software With EDW3000 display boards press buttons S3 S4 simultaneously for at least 1 sec or press the specific button dedicated to this function by the custom software With display boards from the New Collection press buttons S1 S2 or S3 S4 simultaneously for at least...

Page 12: ...rresponding to the buttons available in this mode The User mode is incorporated into the options menu on the displays Example for a 3 digit display For the EDW750 set the knob to a position without a washing cycle indication as shown in the figure and press buttons S1 S2 simultaneously for a few seconds For the EDW1850 1950 you can enable it by pressing the two configured buttons simultaneously fo...

Page 13: ...played accordingly To store the new setting press button S0 6 2 1 EDW500 1 Hold down button S1 2 Turn the knob clockwise to Position 1 ª LEDs LD0 and LD1 flash ª release button S1 3 Press button S1 ª the level of regenerating is displayed through a series of flashes interrupted by pauses emitted by the Cycle end LED 4 Press button S1 again to increase the regenerating level 6 2 2 EDW503 Hold down ...

Page 14: ...SOE PR 14 599 72 48 93 6 2 3 EDW750 6 2 4 EDW1850 1950 6 2 5 EDW1953 TOUCH ...

Page 15: ...d buzzer In appliances with a 3 digit display once you have entered the User mode press button S3 to display the current status where 0b indicates it is disabled and 1b that it is enabled To modify the enabled disabled status press button S3 The new setting is then displayed 6 4 1 EDW503 Hold down the programmes button LED L1 flashes and L2 is turned on permanently Release the button and press it ...

Page 16: ...alarm for the alarm code please see the alarms summary table 4 Press button S1 again to display the second alarm 5 Press button S1 once more to display the third alarm 6 Press button S1 for the fourth time to move on to enabling the appliance s actuators the CYCLE END LED is on ª 4th activation regenerating solenoid valve ª 5th activation drain pump ª 6th activation water fill to level solenoid va...

Page 17: ...to Position 5 ª LEDs LD0 and LD1 flash ª release button S1 3 Turn the knob to Position 3 ª press button S1 ª the cycle starts during its progress the programme behaves like a normal cycle ª LED LD1 flashes N B at the beginning of the next programme after the test cycle the resins are washed The overall duration of the cycle is approximately 50 minutes 7 1 4 Quitting diagnostics mode To quit diagno...

Page 18: ... ª 6th activation water fill to level solenoid valve level of water reached ª 7th activation heating only if the level of water is reached ª 8th activation washing pump ª 9th activation detergent rinse aid dispenser ª 10th activation drying fan ª 11th activation the cycle is repeated from the first alarm All the positions can be repeated by pressing button S2 in sequence The components are powered...

Page 19: ...s and activating components Once in Service mode the reading of alarms and the activation of individual components is possible using button S1 After the last component in the list has been activated the sequence will be repeated The sequence is defined as follows 1 Alarm 1 2 Alarm 2 3 Alarm 3 4 Regenerating solenoid valve 5 Drain pump 6 Fill solenoid valve 7 Heating element if the level of water i...

Page 20: ... 3 EDW750 7 4 EDW1850 7 5 EDW1950 1953 In the EDW1950 1953 version you can only enter service mode with the appliance turned ON and on stand by awaiting instructions Hold down the two configured buttons and wait at least 4 sec ...

Page 21: ...e sequence is defined as follows 1 Alarm 1 2 Alarm 2 3 Alarm 3 4 Regenerating solenoid valve 5 Drain pump 6 Fill solenoid valve 7 Heating element if the level of water is reached 8 Washing pump at 2800 rpm 9 Detergent dispenser 10 Drying fan Touch 4 followed by 3 to test the LEDs Touch 4 twice followed by 3 to Select the Test Cycle 15 Touch 4 3 times followed by 3 to Enable Disable the extra rinse...

Page 22: ...and START buttons as configured and wait a few seconds Press the OPTION button to select the menu The sequence is defined as follows 1 Alarm 1 2 Alarm 2 3 Alarm 3 4 Regenerating solenoid valve 5 Drain pump 6 Fill solenoid valve 7 Heating element if the level of water is reached 8 Washing pump at 2800 rpm 9 Detergent dispenser 10 Drying fan press the OK button to enter the desired function ...

Page 23: ...h for 30 sec The memory of alarm codes is cancelled 7 9 EDW1850 1950 LED check 7 10 Test programme Once in Service mode activate the test programme using button S3 The test programme starts immediately and lasts approximately 15 minutes The test programme progress is shown by the LED relating to button S3 At the end of the test cycle the LED relating to button S3 is turned off while the cycle end ...

Page 24: ...lect an additional rinse On appliances without a display or with a 1 digit display the current status is shown by the cycle end LED If it is on the function is enabled if it is turned off then the function is disabled On appliances with a 3 digit display the current status is shown by E1 if the function is enabled and by E0 if the function is disabled To modify the enabled disabled status press bu...

Page 25: ...SOE PR 25 599 72 48 93 7 13 EDW750 7 14 EDW1850 1950 7 15 EDW1953 TOUCH ...

Page 26: ...ch 8 1 Accessing diagnostics mode 1 Turn on the appliance by pressing button S0 2 Select Options Settings Language 3 Hold down the UP and DOWN buttons simultaneously for 6 sec 4 The first diagnostics mode message is displayed DOWN MENU START PAUSE SELECTION UP OK ...

Page 27: ... to turn off the appliance 8 2 Alarms and activating individual components 1 Enter diagnostics mode 2 Press the OK button to display the alarms ª The display shows the last alarm that occurred to decode the alarm please see the table of Alarms 3 Press the OK button again to display the second alarm that occurred 4 Press the OK button once more to display the third alarm that occurred 5 Press the O...

Page 28: ...urbo dry 11 2 TEST ACTIVAT 11 Ö Auto dosing activated currently not used 12 2 TEST ACTIVAT 12 Ö Water hardness sensor activated currently not used The components are powered when the appliance door is shut If no button is pressed within 60 seconds the system automatically quits diagnostics mode N B All functions can be accessed repeatedly by pressing the OK button repeatedly ...

Page 29: ...m family codes are displayed to the user The complete alarm code will be stored among the three alarms that can be stored by the appliance A new alarm code is only stored if it differs from the last one stored The three most recent alarm codes can be displayed only in Service Mode or using the Sidekick tool Appliances with a display will show the alarms by a number of flashes of the cycle end LD s...

Page 30: ...is opened The time limit set is reset when the fill solenoid valve is closed The water will first be drained before an error is displayed to the user Time limit set Normal 90 sec Test cycle 30 sec times could differ as they are defined in the washing cycle specifications 9 2 2 2 i11 code during dynamic filling Acoustic signal and visual alarm depending on the appliance customisation the programme ...

Page 31: ...ed when an abnormal extra current of 1 3 Amps is detected 9 2 6 3 i53 code asynchronous motor The alarm is signalled when a current above the maximum limit allowed of 1 3 Amps is detected 9 2 6 4 i54 code inverter motor with rotor locked The alarm is signalled when the motor is locked at the start or during its actual activation Possible causes may be the presence of dirt too large a load mechanic...

Page 32: ...ervice mode the washing programme continues without the activation of the heating element Monitoring starts immediately after the programme has been started The voltage measured at the ends of the NTC must be between 0 04 and 4 7 V Time limit set 10 sec 9 2 9 i90 code family Configuration problems 9 2 9 1 i91 code No washing programme start is possible can be resolved by turning the appliance off ...

Page 33: ...ter another 30 sec there is still no signal the appliance displays an error code iD0 9 2 13 iE0 code family Flowmeter position The alarm is stored and displayed only in service mode there is a new control for each new phase The alarm is signalled if the desired position of the flowmeter is not reached after 120 sec the heating element is deactivated If the signal from the flowmeter does not change...

Page 34: ...o inverter Pompa scarico NTC Torbidimetro Corpo pozzetto Filter autopulente Ottimizzazione delle lunghezze dei tubi Colonna interna Mulinelli ottimizzati per il consumo d acqua Pompa scarico connessa direttamente al pozzetto Nuovo pozzetto Vecchio pozzetto Pressostato analogico Pompa lavaggio inverter Spray arms optimised for water consumption Internal column Analogue pressure switch Drain pump co...

Page 35: ...nduttività Stesso cuore tra 60cm 45cm BIG Pompa scarico Flussimetro Pompa lavaggio Resitenza Pozzetto Tubo pozzetto decal cificatore o sensore di conduttività Stesso cuore tra 60cm 45cm BIG Detail of heart between 60cm 45cm BIG Drain pump Washing pump Trap Flowmeter Trap water softener or conductivity sensor tube Heating element ...

Page 36: ...sono stati disegnati principalmente per ridurre il volme di acqua contenuto Mulinelli e filtri sono stati disegnati differenti in base al Marchio Flussimetro per gestire l azione lavante dei mulinelli Colonna interna Filtri scarico AEG Elux Flussimetro Filtro piatto Pozzetto Mulinelli Spray arms Internal column Flat filter AEG Elux drain filter Trap Flowmeter The hydraulic components were mainly d...

Page 37: ... indice di pulizia Mulinello tradizionale Mulinello satellite Una migliore copertura nel lavaggio dà come risultato un miglior indice di pulizia Mulinello tradizionale Mulinello satellite Traditional spray arm Satellite Spray Arm Better cover in washing results in a higher cleaning index ...

Page 38: ...ol Vasca Diluizione Elettrovalvola di rigenera Elettrovalvola di carico Scarico acqua Aqua Control Vasca Diluizione Elettrovalvola di rigenera Water inlet Tub Blended function Water outlet Reg water Washing pump Heater Sump Drain pump Pressure sensor Aqua Control Regeneration valve resin salt ...

Page 39: ...o ausiliario condensatore 3 µF con potenza assorbita pari a 90 W Nei modelli con tachimetrica la velocità può essere variabile da 1600 a 2800 rpm per lavaggio a pulsazioni controllo sulla fase Resistenza dell avvolgimento principale 95ohms Resistenza dell avvolgimento ausiliario 130 ohms Resistenza della tachimetrica 220 ohms Connection plan BLUE BROWN 4 Gen 3 Gen 2 BROWN 1 WHITE AUX MAIN Driven b...

Page 40: ...ono trifase motore inverter Il motore deve essere alimentato da una scheda elettronica specifica la quale garantisce anche la termo protezione del motore stesso Dati elettrici 230 240V 50 60Hz Classe F Resistenza 1 2 56 ohms 2 3 56 ohms 3 1 56 ohms The motor must be powered by a specific electronic board which also guarantees the thermal cut out of the actual motor Electrical details 230 240 V 50 ...

Page 41: ...la sua velocità rispettivamente La potenza monofase applicata ai connettori L N viene modifcata da un diodo D per generare circa325 V alle estremità del condensatore C L apertura e chiusura combinata dell interruttore I1 I6 gestita dal microprocessore determina tensione e frequenza della potenza applicata al motore A specific electronic board A converts the single phase domestic power into three p...

Page 42: ...esistenza circa 225ohms Max portata 15 litri min Guidata da un motore sincrono Tensione 230V 50Hz Potenza 30 W Æ resistenza circa 225ohms Max portata 15 litri min Driven by a synchronous motor Voltage 230 V 50 Hz Power 30 W Æ resistance approx 225 ohms Max flow rate 15 litres min Housing O Ring Motor Flap ...

Page 43: ... C 5 C Termofusibile 206 C La resistenza di riscaldamento alloggiata all interno di un tubo è usata per riscaldare l acqua La resistenza di riscaldamento non viene attivata durante la fase di asciugatura Collegata alla mandata della pompa lavaggio e al condotto oppure al flussimetro che direzione l acqua al mulinello superiore Versione standard version per tutte le apparecchiture in gamma Absorbed...

Page 44: ...iche delle tolleranze Le principali caratteristiche del pressstato sono le seguenti frequenza in uscita 0 5V segnale intervallo 0 300 mm di acqua connessione 3vie RAST 2 5mm frequenza e caratteristiche delle tolleranze Here are the main characteristics of the pressure switch frequency output 0 5 V signal range 0 300 mm of water connection 3way RAST 2 5 mm frequency and characteristics of tolerance...

Page 45: ...l afflusso di acqua verso i due mulinelli della lavastoviglie Il flussimetro è in grado di suddividere il flusso di acqua verso il mulinello inferiore verso quello superiore o su entrambi i mulinelli Microinterruttore Motore sincrono 230V AC 50 60Hz 2 5 3 rpm Rotazione antioraria The flowmeter controls the flow of water towards the two dishwasher spray arms The flowmeter is designed to split the f...

Page 46: ...e con tre fori per definire i differenti afflussi di acqua Microinterruttore La camma attiva il microinterruttore Separatore con tre fori per definire i differenti afflussi di acqua Separator with three holes to define different water flows Micro switch The cam activates the micro switch ...

Page 47: ... arm Flow of water towards the top spray arm Flow of water from the pump ANC 111 31 61 00 SBP no 111 31 87 00 T1 on 1 00 sec 0 35 only upper T1 off 6 50 sec 0 35 Contact open T2 on 5 50 sec 0 35 only lower T2 off 3 00 sec 0 35 Contact open T3 on 3 00 sec 0 35 upper and lower T3 off 5 00 sec 0 35 Contact open Water leakage at 0 3 Bar 1 2 litre min only upper Water leakage at 0 3 Bar 2 0 litre min o...

Page 48: ... spenta dopo che il dispensatore detersivo si è aperto qest ultimo deve essere chiuso manualmente Questa operazione deve essere eseguita anche in modalità di servizio Altrimenti la sequenza verrà modificata Nella DIVA2 la camera di prelavaggio non è più presente The dispenser can only be closed when the dispenser coil has cooled In DIVA2 the pre wash compartment is no longer present Caution If the...

Page 49: ... porta è garantita da un sistema di bloccaggio rilascio meccanico Il sistema è connesso anche alla scheda elettronica principale per mezzo di un microinterruttore a 12V il quale restituisce qual è lo stato della porta Questo significa che il microinterruttore non disconnette l appercchiatura dalla tensionedi rete quando la porta è aperta The door lock is guaranteed by a mechanical latch The system...

Page 50: ...S BI FI Obiettivi non avere consumi elettrici alla fine di ogni ciclo benefici di costo per l impiego di un interruttore standard impiego possibile in tutte le piattaforme elettroniche Diva2 nelle strutture FS BI FI Objectives remove all electricity consumption at the end of each cycle cost benefits for use of a standard switch possible use in all Diva2 electronic platforms in FS BI FI structures ...

Page 51: ...VEL Principio di funzionamento dell interruttore con auto spegnimento OFF ON MAX TRAVEL OFF ON MAX TRAVEL Principio di funzionamento dell interruttore con auto spegnimento MAX TRAVEL ON OFF Operating principle of the auto switch off switch ...

Page 52: ...ell interruttore con auto spegnimento 0 02 sec 250 V IMPULSE 2 5 A MAX ON UNLOCKING OFF 0 02 sec 250 V IMPULSE 2 5 A MAX ON UNLOCKING OFF Principio di funzionamento dell interruttore con auto spegnimento UNLOCKING OFF ON Operating principle of the auto switch off switch 2 5 A MAX 0 02 sec 250 V IMPULSE ...

Page 53: ...on Floor DIVA2 previsto in due colori e con display a 3 cifre Red cycle in progress Green cycle ended The three digits indicate the time left until the end of the cycle in progress the colour projected can be changed according to the type of floor Beam on Floor DIVA2 envisaged in two colours and with 3 digit display ...

Page 54: ...SOE PR 54 599 72 48 93 10 14 EDW1xxx 2G operating diagram ...

Page 55: ...SOE PR 55 599 72 48 93 10 15 EDW3000 operating diagram single phase motor ...

Page 56: ...SOE PR 56 599 72 48 93 10 16 EDW3000 operating diagram three phase Inverter motor ...

Page 57: ...se Aid 0 Ω Without Salt INFINITE With Salt 4850 Ω 5 25 C 1205 Ω 5 60 C TACHO SENSOR E1 E2 220 Ω 8 The motor has stopped REGENERATING solenoid valve B4 B2 3800 Ω 8 4200 Ω 8 Solenoid valve in fill tube 3500 Ω 8 Solenoid valve in base WASHING MOTOR B4 B5 100 Ω 8 AC Motor DRAIN MOTOR Anti flooding B6 A1 230 Ω 8 Serial connection C3 C4 10400 Ω 8 Motor C3 C5 0 INFINITE Micro switch POWER CABLE FLOW CONT...

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