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Page 10 

 STEP 10  Perform Leak Tests 

10-1 Make sure that all knobs on the front of the 

cooktop are in the off position. 

10-2 With electrical power to the cooktop 

disconnected, open the LPG supply valve. 

10-3 Using a gas leak detector or bubble forming leak 

detection fluid, check the following for leaks: 

• 

LPG gas supply connection 

• 

All manifold connections 

• 

All valve connections 

• 

Bypass orifices 

10-4 Re-assemble the burner heads, burner head 

nuts, burner rings, and burner caps without the 

spill tray in place. Be sure the igniter wire is 

connected for each burner head. 

10-5 Inspect all of the burner heads and verify that 

the igniter for each head has not become 

dislodged during re-assembly (see Figure 10-1 
for the correct igniter orientation).   

10-6 Connect the cooktop to the electrical outlet. 
10-7 Turn each burner on HIGH, one at a time. 

Check for leaks around the valves (including the 

bypass orifice) and the burner lines. 

 
 
 
 
 
 
 
 
 
 

Figure 10-1  Igniter Location and Connection 

 STEP 11  Perform Flame Tests 

11-1 Turn each burner on HIGH and then off again, 

several times. The igniter on each burner should 

spark 2 to 5 times a second. If any of the 

igniters do not spark as specified, contact the 
factory. If the flame does not light repeatedly 

and rapidly, check for obstructions between the 

igniter and the burner head (see Figure 10-1).  

11-2 Make sure that the flame: 

• 

Is stable. 

• 

Does not waver or lift up from the burner. 

• 

Is predominately blue in color. 

• 

Is not predominately yellow at the tips.

If the flame does not have the correct appearance, check the shutter gap settings (see STEP 9). Contact the 

factory if adjusting the air shutters does not correct the problem. 
 
 
 
 
 
 
 
 
 
 
 

Figure 11-1  Examples of a Normal Flame 

Igniter 

Connect igniter wire here 

Burner head 

Summary of Contents for 5995447108

Page 1: ...Installation Instructions Slide In Gas Cooktop 5995447108 E36GC76EPS E48GC76EPS ...

Page 2: ...MPOR IMPOR IMPOR IMPOR IMPORT T T T TANT ANT ANT ANT ANT Indicates installation operation or maintenance information which is important but not hazard related CA CA CA CA CAUTION UTION UTION UTION UTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CA CA CA CA CAUTION UTION UTION UTION UTION CAUTION used without the safety alert sym...

Page 3: ... pressure regulator supplied with it Disconnect the electrical supply before installing or servicing the appliance This appliance must be grounded Connect only to a properly grounded electrical supply Refer to Electrical Requirements Install or locate this appliance only in accordance with these installation instructions Use this appliance only for its intended use as described in this manual Do n...

Page 4: ...touch any electrical switch do not use any phone in your building Immediately call the gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call thefire department For your safety Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Installation of this appliance must be perfor...

Page 5: ...77 435 3287 For online support and Internet product information www electroluxusa com 2005 Electrolux Home Products Inc Post Office Box 212378 Augusta Georgia 30917 USA All rights reserved Printed in the USA Attach your sales receipt to this page for future reference NO NO NO NO NOTE TE TE TE TE Installer Leave instructions with owner Owner Read your cooktop Use Care Manual It contains important s...

Page 6: ...Contents 6 Preparing for Installation 7 Verifying Package Contents 7 Cabinet Counterop Preparation 7 Making the Gas Electric Connection 11 Requirements 11 L P Gas Conversion 12 Installation 14 InstallingtheCooktop 14 Connecting the Gas 14 Gas and Electric Requirements Table 15 Installing the Burner Components 16 Making the Electrical Connection 17 Operation 18 Verifying the Operation 18 ...

Page 7: ...all minimum clearances are met or exceeded Dimensions shown provide minimum clearances unless otherwise noted WARNING WARNING WARNING WARNING WARNING To reduce the risk of personal injury caused by reaching over a hot appliance cabinet storage space located directly above the cooktop should be avoided Keep appliance area clear and free from combustible materials gasoline and other flammable vapors...

Page 8: ...njury may be reduced by installing a ventilating hood that projects horizontally a minimum of 5 inches beyond the face of the cabinets Both models are designed to allow installation in standard 24 inch deep base cabinets with 25 inch overall depth countertops Deeper cabinets and countertops may be used to provide required clearances to combustible rear wall materials or for design purposes The spe...

Page 9: ...res 2 3 4 5 and 6 Position the cutout so that minimum clearances are met Figure 2 Base Cabinet Preparation Top View Countertop Cut out Dimensions when Cooktop is to be installed with Downdraft Vent Hood 36 model E36DD75ESS 48 model E48DD75SS Figure 4 Countertop Preparation Figure 3 ...

Page 10: ...l Dimensions Cutout Dimensions Clearance to Combustible Rear Wall Figure 6 Overall Dimensions Side Views Clearance to Combustible Rear Wall Dimensions Cooktop Model A B C D E48GC76EPS 48 Min 48 46 48 E36GC76EPS 36 Min 36 34 36 Figure 5 ...

Page 11: ...he gas service being provided Refer to the data plate located on the bottom of the cooktop chassis WARNING WARNING WARNING WARNING WARNING If the gas or electric service provided does not meet the product specifications do not proceed with the installation Call the selling dealer the gas supplier or a licensed electrical or plumbing contractor The grounding plug must not under any circumstances be...

Page 12: ... damage The qualified agency performing this work assumes responsibility for the conversion Making the Gas Electric Connection LIQUIFIED PETROLEUM PROPANE GAS CONVERSION This appliance can be used with Natural Gas and Propane Gas It is shipped from the factory for use with natural gas A kit for converting to LP gas is supplied with your cooktop The kit is marked FOR LP PROPANE GAS CONVERSION Follo...

Page 13: ...ed grounded circuit which is protected by a properly sized circuit breaker or time delay fuse The cooktop must be connected to the power supply with copper wire only The use of aluminum wire may result in unsatisfactory connections Flexible armored or nonmetallic sheathed copper cable with a grounding wire should be used to supply electrical power to the junction box or receptacle The cooktop s fa...

Page 14: ...putty or Teflon tape only on pipe thread fittings Turn all cooktop control valves to the OFF position then turn on the gas supply Check all supply lines and connections for leaks using a soap and water solution Do not use a flame to check for leaks After verifying that there are no gas leaks turn off the gas supply to the cooktop by turning the gas shut off valve to the off position Leak testing o...

Page 15: ...ric requirements are also shown in the table below Model No Electrical circuit required Total connected load Gas type Manifold pressure Minimum gas supply pressure 120VAC 60Hz 15A 0 7 Amps 0 084 Kw Natural Liquid Propane Natural Liquid Propane 4 Water Column 4 Water Column 10 Water Column 10 Water Column 5 Water Column 5 Water Column 11 Water Column 11 Water Column E48GC76EPS E36GC76EPS ...

Page 16: ...t tabs slide into the matching notches in the base Set each porcelain burner cap on top of its corresponding burner ring Place each grate onto the cooktop being certain that the rubber feet are positioned in the locating dimples WARNING WARNING WARNING WARNING WARNING Never attempt to operate the cooktop with any of the burner rings burner caps or burner grate components removed Figure 7 Grate Bur...

Page 17: ...ot ground the appliance with the neutral white house supply wire A separate ground wire must be utilized If aluminum house supply wiring is utilized splice the appliance copper wires to the aluminum house wiring using special connectors designed and agency certified for joining copper and aluminum Follow the connector manufacturer s recommended procedure carefully Improper connection can result in...

Page 18: ...ee Figure 8 WARNING WARNING WARNING WARNING WARNING If the cooktop fails to operate properly ensure that the electrical power supply and gas supply are turned on and that all installation steps have been carefully followed Call a qualified service technician if the cooktop still does not operate properly The cooktop and shut off valve must be disconnected from the gas supply piping during any pres...

Page 19: ... wait for at least five 5 minutes to allow any gas to dissipate then repeat this ignition test The control knob can then be rotated counterclockwise from HI to LOW to adjust the flame height progressively Repeat the ignition test for all burners When installed properly the flame will be steady and quiet It will also have a sharp blue inner cone that will vary in length proportional to the burner s...

Page 20: ...1 877 4Electrolux www electroluxusa com www electroluxca com ...

Page 21: ...verted according to these instructions After installing the LPG orifices be sure to keep the original factory installed orifices for future conversion back to natural gas See page 12 for instructions on how to convert this appliance to natural gas from LPG Professional series This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and...

Page 22: ...150 mm pocket rule Thread locker Loctite 242 or equivalent Burner ring removal tool provided with conversion kit U tube manometer calibrated Leak detector Gas or bubble forming fluid Kit Part Number 700208 1 Part Number Description Quantity 65480 LABEL CONVERSION INFORMATION 2 86007 TOOL REMOVAL BURNER RING 1 100444 INSTALLATION INSTRUCTIONS LPG CONVERSION KIT 1 76125 O RING BYPASS 6 92125 48 ORIF...

Page 23: ...ural gas supply line close the gas supply valve 3 2 Disconnect the cooktop power connector from the electrical outlet 3 3 Remove the grates from the top 3 4 Remove all of the burner caps and burner rings from top of the burner heads Figure 3 1 Grate Burner Cap and Burner Ring Removal Remove grates Burner cap Burner ring Burner head ...

Page 24: ... spring remains in place 4 3 Remove the spool from the cap and insert the opposite side The large end of the spool must insert into the regulator first for LPG operation 4 4 Replace the cap inserting the end of the spool into the center of the regulator spring Figure 4 1 Regulator Conversion Spool Direction for natural gas Spool Direction for LPG Regulator spring Regulator cap Regulator Location ...

Page 25: ...al tool into the top of the left rear burner head Unscrew and remove the nut 5 2 Remove the burner head Slip the igniter wire off of the burner as you remove it 5 3 Repeat steps 5 1 and 5 2 for the remaining burners 5 4 Lift out the spill tray Figure 5 1 Burner Head Removal Removal tool Burner head Retaining nut Spill tray Igniter ...

Page 26: ...he burner location The bypass orifice s size is stamped on its head 6 5 Insert the bypass orifice and the attached o ring into the right side of the valve with the needle nose pliers Tighten into place with the flat blade screwdriver 6 6 Repeat steps 6 1 through 6 5 for the remaining burner valves 6 7 Replace the knobs Figure 6 1 Bypass Orifice Conversion Burner Location E36GC76EPS 36 Inch E48GC76...

Page 27: ...ze from Table 7 1 Match both the model number and the burner location The main orifice s size is stamped on its side The shutter and the burner base will be re assembled after pressure testing 7 5 Check to make sure that the compression nut is tightened into the back of the shutter connector 7 6 Repeat steps 7 1 through 7 5 for the remaining burners Figure 7 1 Main Orifice Conversion Burner Locati...

Page 28: ...Gaps 9 1 Determine the appropriate air shutter part number for the left rear burner from Table 9 1 on page 9 Be sure to match the model number and burner location The shutter part number appears on its side 9 2 Thread the air shutter onto the left rear shutter connector about 6 turns see Figure 9 1 9 3 Reinstall the burner base 9 4 Measure the gap between the end of the shutter connector and the o...

Page 29: ...ont HN A 0053 E HN A 0053 E Center Rear HN A 0053 E HN A 0053 E Center Front HN A 0053 E HN A 0053 E Table 9 1 Air Shutter Part Numbers Burner Location E36GC76EPS 36 Inch E48GC76EPS 48 Inch Left Rear 38 9 7 39 9 8 Left Front 27 6 9 12 3 1 Right Rear 29 7 4 18 4 7 Right Front 39 9 9 38 9 6 Center Rear 40 10 0 38 9 7 Center Front 39 9 8 40 10 1 Table 9 2 Air Shutter Gaps Settings in mm Burner base A...

Page 30: ... to the electrical outlet 10 7 Turn each burner on HIGH one at a time Check for leaks around the valves including the bypass orifice and the burner lines Figure 10 1 Igniter Location and Connection STEP 11 Perform Flame Tests 11 1 Turn each burner on HIGH and then off again several times The igniter on each burner should spark 2 to 5 times a second If any of the igniters do not spark as specified ...

Page 31: ...lectrolux Professional Series cooktop is equipped burners having the following ratings A Sealed power burner s input rating 17 000 BTU per hour B Sealed power burners input rating 15 000 BTU per hour C Sealed precision burner s input rating 8500 BTU per hour Figure 12 2 Burner Layout For elevations above 2000 feet burner ratings are reduced at the rate of 4 for each 1000 feet above sea level CONVE...

Page 32: ...A 0052 E 09 2 3 Right Front 81 184 HN A 0053 E 39 9 9 Center Rear 81 194 HN A 0053 E 37 9 5 Center Front 81 194 HN A 0053 E 38 9 7 Model E48GC76EPS 48 Inch Burner Location Bypass Orifice X 100 mm Main Orifice X 100 mm Air Shutter Part No Air Shutter Gap Left Rear 81 184 HN A 0053 E 37 9 5 Left Front 72 135 HN A 0052 E 09 2 3 Right Rear 72 135 HN A 0052 E 09 2 3 Right Front 81 184 HN A 0053 E 37 9 ...

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