Electrolux Professional WH5-WHB5 500H Installation Manual Download | Manualshive

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Installation manual

18 Gas exchanger installation

The gas exchanger can be installed indifferently on the left or on the right of the machine according to the available
place. Holes are provided on the sole of the machine on the two sides.

Caution

The machine should be installed in conformity with the regulations and standards enforced and situated in a cor-
rectly ventilated room.

Important

Any repairing or maintenance operation should be carried out by a specialist.

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Summary of Contents for WH5-WHB5 500H

Page 1: ...Installation manual Washer extractors WH5 WHB5 500H WS5 WSB5 500H original instructions 05201135 EN ...

Page 2: ......

Page 3: ...transport locks fitted 38 14 Drain connection 39 14 1 Option Double Drain connection 41 14 2 Drain connection at the left of the machine 41 14 3 Drain connection at the right of the machine 42 15 Waters connections 43 16 Liquid detergents connection 44 16 1 Connection scheme of liquid detergents 45 16 2 Electrical liquid detergents connection 46 17 Steam connection 47 18 Gas exchanger installation...

Page 4: ... sections 60 22 Electricity power supply 62 23 Compressed air connection 64 24 Function checks 65 25 Conversion of measurement units 68 The manufacturer reserves the right to make changes to design and component specifications ...

Page 5: ...ons before installing or using the machine CAUTION Before any use to retire all the parts needed to install the machine put in the drum please follow these actions 1 connect compressed air 2 Remove the side housing cabinet 3 Press with a screwdriver on D3B see picture below 4 Open the loading door 5 Open the drum doors with precautions maintain the 2 doors 6 Get the package and instructions ...

Page 6: ...hall be provided In accordance with the wiring rules mount a multi pole switch prior to the machine to facilitate installation and service operations In order to prevent damage to the electronics and other parts that may occur as the result of condensation the machine should be placed in room temperature for 24 hours before being used for the first time In case of a gas heated machine do not assem...

Page 7: ...Sound pressure level is found in Technical data IMPORTANT Never try to open the outer drum door before the complete stop of the cage CAUTION Disconnect all the sources of energy before any intervention on the machine The machines comply with the European Directive EMC Electromagnetic Compatibil ity They have been tested in laboratory and approved as such It is so prohibited to add wires or nonshie...

Page 8: ...cut off Interlock the main isolating switch with a padlock Close the steam or gas inlet valves IMPORTANT Ensure that the machine is not loaded beyond its nominal capacity see Specific load in the instruction booklet s technical characteristics An excessive load has consequences for the lifetime of the machine s organs as follows Rapid destruction of the suspension elements springs shock absorbers ...

Page 9: ...rs Handle with care Consult the use and first aid advice on the packing Do not dispose pure products in the environment WARNING The use and handling of chemical products such as detergent chlorine acids antilim ing agents etc may create hazards for health and environment the following precau tions should be taken Do not breathe the dusts or steam Avoid contact with skin or eyes may cause burns In ...

Page 10: ...10 Installation manual 1 1 Symbols Caution Caution presence of dangerous current Read the instructions before using the machine ...

Page 11: ...tallation X O Normal use X X X X Adjustments O X Routine cleaning O X X O Extraordinary cleaning O X X O Maintenance O X O Dismantling O X O Scrapping O X O Legend X PPE required O PPE available or to be used if necessary Normal use Safety footwear must be defined for a use on a wet floor And use glasses and gloves to manipulate chemical products 1 3 Preliminary instructions WARNING Risk of jammin...

Page 12: ... other countries we recommend that you comply with the legislation in force in the country where the ma chine is installed In France all owners of packing waste producing a weekly volume below 1100 litres can forward these to the local collection and treatment department If exceeding this volume the owners of packing waste will ensure their valu ation by reuse recycling or any other action aiming ...

Page 13: ... a recycling facility for destruction The majority of the components in the machine can be reused but it also contains other materials that must be taken care of in the correct way Therefore never mix the machine or its parts with domestic waste as this may lead to health hazards or dam age to the environment ...

Page 14: ...been produced finish by 17 Product N Product number of your product Date The date of the end of manufacture of your product Capacity for washer product the maximum loaded weight of linen for your product in kg i e 20 kg for WB6 20 Some technical data depending of the heating of your product see list below Some technical data depending of the voltage ordered the voltage looks like that 380 415V 3 5...

Page 15: ...Installation manual 15 Electrical heating P Max maximum power installed of your product Power of the motorization in kW and its isolation class F Heating power in W ...

Page 16: ... kW and its isolation class F Heating power in W Gas approval number depending on your machine except ETL product begin by1312 Right side Qn Hi heating power of your product Installed gas type its pressure its injector diameter and its consumption 3 Other gas type compatible with their pressure their injectors diameter ...

Page 17: ...hesitate to consult with our quality department 4 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure de scribed below If you wish you can detach this insert and display it close to the machine to remind maintenance per sonnel of the safety instructions Always respect items 2 3 and 4 carefully before doing a...

Page 18: ...Open the fixed protectors casings doors with the key provided or a special tool Do the maintenance Close and carefully lock the fixed protectors Unlock the stop valves and the main switch 5 Handling Important It is obligatory that all these operations are undertaken by handling specialists Before any handling check that the four transport locks fitted are still in place and well tightened To do so...

Page 19: ...ion for those fixed under the machine This can be carried out from the front or back at the centre of the machine 5 2 Lifting with handlings straps Lifting in that case can only be done with handling straps minimum capacity 1000 daN 2200 lb which bear weight of the machine Remove the top cover and pass the straps in the lifting holes Caution Make sure to place the straps correctly to avoid any ben...

Page 20: ...asings you should never climb and stand on top of the machine 6 Packing Weight 6 1 Packing Packing dimensions in mm in Size A Size B Size C Washer extractor type WH5500H 1570 61 81 1520 59 85 1980 77 95 Washer extractor type WHB5500H 1570 61 81 1520 59 85 1980 77 95 ...

Page 21: ...20 920 Drum length mm 800 800 Drum volume litre 500 500 Opening inner drum doors LxH mm 670x470 670x470 Opening outer drum door LxH mm 645x738 645x738 G factor max 350 350 Specific load 1 10 kg 50 50 Floor area m 1 63 1 63 Max unbalance kg 6 5 6 5 Net weight kg x 1170 Weight loaded high level daN 300 300 Water volume washing low level l 125 125 Water volume washing high level l 250 250 Heat loss 3...

Page 22: ...4 DN20 3 4 Steam inlet low pressure mm BSP DN25 1 DN25 1 Recommended steam pressure kPa 300 600 300 600 Recommended steam pressure low pressure heating kPa less than 50 less than 50 Functioning limits for steam valve not for low pressure kPa 100 600 100 600 Steam instantaneous flow rate at 600 kPa kg h 72 72 Steam consumption for a normal cycle ISO 93 98 4 standard type B kg at 600 kPa 21 6 21 6 S...

Page 23: ... 125 125 Electricity Units WH5500H WHB5500H Supply voltage V 380 415 380 415 Frequency Hz 50 60 50 60 Electric cable section mm See chapter Feeder cable section Rated electric power gas heating kW 8 7 8 7 Rated electric power electric heating kW 38 5 38 5 Rated electric power steam heating indirect steam heating kW 8 4 8 4 ...

Page 24: ...for a standardized cycle electric heating kWh 10 7 10 7 Electric consumption for a standardized cycle steam heating kWh 1 2 1 2 Floor load Units WH5500H WHB5500H Frequency of the dynamic force Hz 13 75 13 75 Max transmitted floor load daN 1808 75 1808 75 Max pressure transmitted to floor kPa 11 77 11 77 Compressed air Units WH5500H WHB5500H Compressed air inlet mm 6 8 6 8 Min max compress air pres...

Page 25: ...330 Front view Left view 1 Control panel 10 Double drain connection option 2 Loading door 11 Air vent connection 3 Unloading door 12 Electrical connection 4 Detergent container 13 Compressed air inlet 5 Cold hard water inlet 14 Main switch 6 Hot water inlet 15 Electric cable 7 Cold soft water inlet option 16 Liquid detergents inlet 8 Steam connection 17 Rubber plate 9 Drain connection 18 Waste wat...

Page 26: ...26 Installation manual Back view Right view Drain connection Top view ...

Page 27: ...310 Front view Left view 1 Control panel 10 Double drain connection option 2 Loading door 11 Air vent connection 3 Not used 12 Electrical connection 4 Detergent container 13 Compressed air inlet 5 Cold hard water inlet 14 Main switch 6 Hot water inlet 15 Electric cable 7 Cold soft water inlet option 16 Liquid detergents inlet 8 Steam connection 17 Rubber plate 9 Drain connection 18 Waste water col...

Page 28: ...28 Installation manual Back view Right view Drain connection Top view ...

Page 29: ...ual 29 7 5 Gas heating Gas exchanger A Evacuation of burn gas Ø 125 mm B Exchanger output Ø 36 40 mm C Exchanger input Ø 36 40 mm D Gas connection DN 20 mm 3 4 BSP E Regulator F Draught accelerator Front view Side view ...

Page 30: ...elerator 7 5 1 Washers WHB5 500H H Input machine exchanger higher plug on the outer drum I Output machine exchanger lower plug on the outer drum J Hole for electric cable to gas exchanger Output on the right side of the washer Output on the left side of the washer ...

Page 31: ...plug on the outer drum I Output machine exchanger lower plug on the outer drum Important The gas exchanger pump must always be connected to the lower plug on the outer drum Layout of the gas exchanger on the right side of the washer recommended You can rotate it by 90 R1 Layout of the gas exchanger on the left side of the washer You can rotate it by 90 R1 ...

Page 32: ...H5 500H H Input machine exchanger higher plug on the outer drum I Output machine exchanger lower plug on the outer drum J Hole for electric cable to gas exchanger Output on the right side of the washer Output on the left side of the washer ...

Page 33: ...t of the gas exchanger on the left side of the washer You can rotate it by 90 R1 8 Sound levels The sound power level of the machine is determined by using ISO 3747 2012 According to test code EN50571 2013 anex CC the sound power level at extraction and during washing are accord ing to the table Washing dB A 64 Extraction dB A 83 9 Working place lighting The lighting should be designed so as to av...

Page 34: ...ters see explanation for the setting 2 Accessories delivered with each steam heating machine 1 steam electrovalve 1 steam flexible 1 steam filter 1 pipe union 3 Accessories delivered with each gas heating machine 4 meters blue flexible pipes 2 pipes 125 mm 5 length 500 mm 20 to be connect at the chimney 1 T square pipe 125 mm 5 and an anti bursting chimney regulator to be connected over the gas ex...

Page 35: ...ansport pallet and or packed with plastic film In some cases it may be delivered in a crate or in maritime packing wood box 12 1 Unpacking Take off the plastic film or remove the machine from his transport pallet Please refer to the handling chapter in this instruction handbook for a description of handling operations Important Check that no damage has been caused during transport 12 2 Installatio...

Page 36: ...he runner inside of the base plates Commissioning the machine Time before commissioning the machine each support point must be embedded by being crushed in by the run ner s upper layer and the lower layer must have been pushed into the porosity in the ground The crushing time is 2 hours at an ambient temperature of 18 C Warning Electrical safety device As rubber is a very good electric insulating ...

Page 37: ...91 mm 720 mm 1145 mm Mark out the drill holes for the securing dowels and drill them so as to insert the 4 dowels they will secure the ma chine to the floor Put the machine in position and secure it with the dowels without tighten Bolsters P Water level N Fixing dowels C ...

Page 38: ...ing dowels C and drill the holes for fixing of flanges holes 12 mm 1 2 depth 80 mm 3 Put the dowels in the flanges position the flanges and screw 13Remove of the transport locks fitted Important Before putting the machine into service it is compulsory to remove the 4 transport locks fitted To do so remove the front and rear casings then the fixing screws of the transportation bridles B Keep the tr...

Page 39: ...F It should be connected to the waste water general network in accordance with local codes and regulations Adapt and connect the machine s exhaust sleeve to the waste waters collector rubber bend and connection nozzle are supplied in the machine with collars Drawing of drain connection to waste waters collector 1 Connect the hose B to the connect nozzle C 2 Seal and fix the nozzle C using 2 screws...

Page 40: ...40 Installation manual ...

Page 41: ...second drain below is possible 14 2 Drain connection at the left of the machine All washers It is possible to connect the simple drain or the double drains on the left side of the washer extractor Remove the casings from the washer for easy access to the drain valve Adapt and connect the various hoses and their collars to the washer as show in the drawing above for one or two drain connection ...

Page 42: ...ose 14 3 Drain connection at the right of the machine All washers It is possible to connect the simple drain or the double drains on the right side of the washer extractor Remove the casings from the washer for easy access to the drain valve Adapt and connect the various hoses and their collars to the washer as show in the drawing above for one or two drain connection ...

Page 43: ... be fitted with manual shut off valves to facilitate installation and service Fit filters to the manual shut off valves with Teflon Refer to local utilities regulations when fitting nonreturn valves A screen at the entrance to the machine filter should be necessarily mounted it must have a mesh size of 0 3 mm Any malfunction of water solenoid or water pneumatic valves due to a absence or a poor ma...

Page 44: ... DN 20 BSP only this one for Clean Room Option D Manual stop valve DN 20 BSP provided by customer E Water filter provided F Male nipple DN 20 BSP provided G Flexible pipe DN 20 BSP provided 16Liquid detergents connection Caution Liquid detergents are particularly aggressive We advise you to use only products with pH lower than 9 in order to avoid the machine s rubbers from being attacked Dilute im...

Page 45: ...nning of detergents must be independent from the running of the machine The control information of detergents must imperatively be relayed It is imperative to use armoured wires for every connection in the electrical box 16 1 Connection scheme of liquid detergents We advise you to use one of the two systems shown hereby to connect your liquid detergents Single inlet dose controller with a compulso...

Page 46: ...etention tank d2032 16 2 Electrical liquid detergents connection Electrical installation must be carried out by an authorized personnel The A8 output relay card allows to connect from 1 to 16 electrovalves of liquid detergents The card is situated in the electric box Carry the connection cables by the partition crossing and the cable through of the machine To connect the wires on the J802 terminal...

Page 47: ... box supplies The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance Hereunder values apply to the steam pressure Recommended pressure 300 at 600 kPa 3 at 6 kg cm 43 5 at 87 psi Limiting of values mini 100 kPa 1 kg cm 14 5 psi maxi 600 kPa 6 kg cm 87psi Connection size DN 20 BSP Assemble the set U P M V G F Y between the machine and steam pipi...

Page 48: ...e machine according to the available place Holes are provided on the sole of the machine on the two sides Caution The machine should be installed in conformity with the regulations and standards enforced and situated in a cor rectly ventilated room Important Any repairing or maintenance operation should be carried out by a specialist ...

Page 49: ...s at least twice the capacity of the gas exchanger draught accelerator Draught accelerator maximum flow rate with no pressure 260 m3 h 152 cfm Maximum pressure available with no flow 27 mm H2O 1 H2O Maximum admissible head loss on evacuation 15 mm H2O 0 6 H2O at point P Average temperature of exhaust coming out of the gas exchanger 140 C 284 F Provided an upper ventilation of 7 dm2 1 1 sq ft and a...

Page 50: ...om a machine with gas heating must never be connected to the evacuation used for a dry cleaning machine or other machine of the same type 18 3 Installation of the chimney regulator For a correct running of the installation this chimney regulator must always have its axle of rotation of his flap per fectly horizontal The adjustment toothed wheel has to be positioned on the mark no 7 ...

Page 51: ...ignitor D injectors E gas admission The gas exchanger is adjusted at the plant to be suitable for the kind of gas specified on the order If you have to sup ply your machine with gas in a family different from the gas for which your machine was adjusted proceed as follows Important Testing pressures According to the EN 437 standard the values of the testing pressures mentioned in our various docume...

Page 52: ...hange would by necessary Set the cork T and the adjustment head J Screw the two screws and block Important Adjustments should be made by qualified personnel only 18 5 Adjustment and checking of the outlet pressure The gas outlet pressure of the electrovalve is adjusted at the factory If you have to make another adjustment pro ceed as follows A Inlet B Outlet D Outlet pressure regulator adjustment ...

Page 53: ...n F 18 6 Legend of symbols used I machine working with only one gas family II machine working with two gas families 1 1st family caol gas or town gas for information not used here 2 2nd family natural gas 3 3th family liquefied petroleum gas LPG H natural gas with high calorific value type G20 L natural gas with low calorific value type G25 E natural gas with high and low calorific value type G20 ...

Page 54: ...G31 20 50 TABLE OF CORRESPONDENCES Washer Extractor WH5500H WHB5500H Category index Type of gas Working supply pressure in mbar Hi in MJ m3 Ø of injec tors in mm Pressure at injectors in mm H2O Heat emission Qn in kW Hi Consump tion Mn in kg h Hi Consump tion Vn in m3 h 2E 2H 2ESI G20 20 34 02 2 90 153 40 1 90 2L 2ESI G25 25 29 25 3 20 154 40 2 10 3P G31 37 46 34 1 85 regulator out of operation 40...

Page 55: ... allow to run a complete cycle Watch to ensure that all burner system components function correctly 18 7 Control panel Gas exchanger Three indicators are situated on the top of the gas exchanger White indicator H6 light Gas heating on Yellow indicator H5 light ignition gas burner fault indicator Red indicator H7 light water fault in gas exchanger The yellow and red indicator remains on if a fault ...

Page 56: ...56 Installation manual To do this recover the power cable W5 which is rolled around the motor M4 for transportation Unroll it and fix it on the pipe as here under picture boiler air vent pipe ...

Page 57: ...Installation manual 57 Connect cable W5 to gas boiler on connector X W5 ...

Page 58: ... connector X W6 fix in the electrical cabinet of the washer Gas boiler power supply Connect the power cable on breaker output Q2 L21 L22L23 Do not forget to also plug the ground cable 19Air vent connection The air vent of the outer drum opens on the top of the machine Connect the connection bellow 60 to this opening ...

Page 59: ...llation manual 59 Connect the air vent to the outside of the laundry in accordance with the legislation The air vent should resist to 100 C 212 F temperature and allow the condenses to return to the machine ...

Page 60: ...essive interruptions Voltage dips Voltage dips shall not exceed 20 of the peak voltage of the supply for more than one cycle There shall be more than 1 second between successive dips 21Feeder cable sections The feeder cable sections mentioned in our literature are given only as a guide To obtain a value perfectly suited to your own application and which takes account of the different correction fa...

Page 61: ...0 82 55 C 0 71 60 C 0 58 Table 3 correction factors for different cable insulating materials Insulating material Max Working tempera ture range Correction factor PVC 70 C 158 F 1 00 Natural or Synthetic Rubber 760 C 140 F 0 92 Silicone Rubber 120 C 248 F 1 60 ...

Page 62: ...cable insulant Table 3 gives a correction factor of 0 92 The cable is fixed directly to the wall Column C with 2 cables side by side Table 4 gives a correction factor of 0 85 60 A Total current _________________ 84 A 0 91 x 0 92 x 0 85 Taking Column C in Table 1 wall fixing we obtain a minimum cable section of 3 x 25 mm 22Electricity power supply Prior to use the washer extractor should be connect...

Page 63: ...rent only having a high level of reinforced immunity as regards leakage transient current Pass the power supply cable of the machine through the stuffing box on the top of the machine d2291 For each machine install a fixed multipolar circuit breaker or fuses protector in the laundry main cabinet d0466 Connect the power supply cable on the machine main switch Connect the 3 phases on the main switch...

Page 64: ... 380 415 V 3 E 50 60 Hz 5 kW 12 A 4 x 2 5 mm 3 x 16 A Steam 230 V 3 E 50 60 Hz 5 kW 21 A 4 x 6 mm 3 x 25 A Steam 480 V 3 E 50 60 Hz 5 kW 10 A 4 x 2 5 mm 3 x 16 A 23Compressed air connection Caution The compressed air admitted to the distributors and jacks must be purified to the following values it must be free from solid particles larger than 5 µm The filter present on our machines has a filtrati...

Page 65: ...ust be done by an approved technician Manual operation The procedure for operating the various machine functions manually is described in the chapter Machine operation under the heading Manual operation Switch on the machine s main switch and check the voltage on the three phases 3 x 400 volts Check the direction of rotation of the inner drum during spinning The inner drum should rotate as shown b...

Page 66: ...66 Installation manual ...

Page 67: ...ter Check that these water supplies are con nected as they should be Start the machine on wash action and check that the motor is revolving alternately in the both ways as normal for wash action Start heating by programming a final temperature Check that the steam valve opens or the heating element relay reacts as appropriate Check that the detergents container is working as they should Check the ...

Page 68: ...in gallon U S A 1 gal 3 785 33 dm or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 000 dm 1 m 35 214 7 cu ft ...

Page 69: ......

Page 70: ...Electrolux Professional AB 341 80 Ljungby Sweden www electroluxprofessional com ...

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