ELECTRODRIVE Tug Tough 10T Operating Manual Download Page 3

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Tug Tough 10T—Operating Manual

Contents

Introduction ..................................................................................................................... 5

Features ....................................................................................................................... 5

Operating instructions ................................................................................................... 6

Controls ........................................................................................................................ 6

Driving instructions ........................................................................................................ 8

Safety Check ................................................................................................................ 8

Hitching to a trolley ....................................................................................................... 9

Unhitching ................................................................................................................... 10

Steering ....................................................................................................................... 10

Charging ..................................................................................................................... 10

Maintenance ................................................................................................................. 11

Batteries ...................................................................................................................... 11

Tyres ............................................................................................................................ 11

Motor and transmission .............................................................................................. 11

Transmission ............................................................................................................... 11

Brakes ......................................................................................................................... 11

Motor .......................................................................................................................... 11

Motor controller .......................................................................................................... 11

Throttle lever ............................................................................................................... 12

Fuses .......................................................................................................................... 12

Self-resetting circuit breaker ....................................................................................... 12

Warranty ........................................................................................................................ 13

Unauthorised maintenance ......................................................................................... 13

Misuse ........................................................................................................................ 13

General wear items not covered under warranty ........................................................ 13

Summary of Contents for Tug Tough 10T

Page 1: ...Tug Tough 10T Operating Manual ...

Page 2: ...part from its intended use Using this unit incorrectly may void warranty Any damage audible or visible to this unit should be addressed at the time of discovery Electrodrive Pty Ltd can provide parts and service support on request through its service partner company Serviced Equipment Pty Ltd p 1300 934 471 e service fallshaw com au Made in Australia by Electrodrive Pty Ltd 2A Ayton Street Sunshin...

Page 3: ...8 Hitching to a trolley 9 Unhitching 10 Steering 10 Charging 10 Maintenance 11 Batteries 11 Tyres 11 Motor and transmission 11 Transmission 11 Brakes 11 Motor 11 Motor controller 11 Throttle lever 12 Fuses 12 Self resetting circuit breaker 12 Warranty 13 Unauthorised maintenance 13 Misuse 13 General wear items not covered under warranty 13 ...

Page 4: ...4 Appendix 1 Machine rating conditions 14 Appendix 2 Charging procedures for SLA batteries 15 Appendix 3 Wiring diagram 16 Appendix 4 Spare parts list 18 Service log 20 ...

Page 5: ...l easy to move motorised unit Productivity is greatly increased and back or shoulder strain is eliminated This heavy duty model includes the latest developments in DC geared motors with automatic dynamic braking as well as a high capacity motor controller Features Rated to tow up to 10 000 kg 24 Volt DC power Variable speed drive unit Electro magnetic park brake Travel speed up to 2 5 km h Robust ...

Page 6: ...instructions Controls Lock tow hitch Charger socket Tiller arm Tiller post Key switch Emergency stop Emergency back off button Direction selector Speed governor Battery level indicator Controls Throttle lever Horn ...

Page 7: ...gle the direction selector Only use the emergency buttons in an emergency Battery level indicator The battery level indicator indicates the amount of charge left in the batteries When it appears to be running low return the unit to the closest charging station to charge the batteries Being aware of the level of charge of the batteries will eliminate the possibility of running low on power whilst a...

Page 8: ...the tiller post Driving instructions Safety Check Before using the Tug the operator should complete the following check 1 The battery charger is not connected 2 The direction selector works 3 The emergency stop button is released 4 The battery isolator key is in the closed position if fitted 5 The speed governing dial is set at low or where desired by the operator 6 The brakes operate correctly wh...

Page 9: ...kes engaged or chocked and is free from obstruction Inspect the trolley and ensure that the trolley castors are in good condition Towing a trolley with castors in poor condition can overload the Tug and cause damage not covered under warranty This Tug is not designed for use on inclined surfaces and doing so may pose a risk of accident or injury Use this Tug on level ground only 9 6 4 K g M D R A ...

Page 10: ...nobstructed view ahead This will also make the Tug and trolley easy to manoeuvre Charging Ensure regular recharging of batteries charging overnight after a day s usage is recommended Irregular charging may cause the batteries to prematurely fail Leaving a machine in storage without charge for periods greater than a month can also lead to premature battery failure This is not covered under warranty...

Page 11: ...rge Tyres The tyres are a press on band similar to those used on forklifts and other material handling equipment They are puncture resistant For replacement tyres please refer to the spare parts section in this document or contact Electrodrive Motor and transmission The transaxle is a sealed unit and does not require regular maintenance Transmission The tension in the transmission chain should be ...

Page 12: ... should slowly move release and the Tug should completely stop Fuses The control circuit is protected against inadvertent current over loads This fuse is located adjacent to the controller under the top cover Self resetting circuit breaker The Tug is fitted with a self resetting circuit breaker in case of momentary overload This circuit breaker can be found beneath the top cover on the main electr...

Page 13: ...ne is re wired by an unauthorised service agent The motor controller is re programmed by an unauthorised service agent There are modifications to the body or frame of the machine Use of non specified parts The machine is serviced by an unauthorised service agent Misuse Shunting loads at speeds in excess of 2 km h Overloading the unit either during towing or lifting Carrying people or other foreign...

Page 14: ...irm surface Variations in the working environment may impede the performance of this unit Such parameters include but are not limited to the following Ramps and sloped surfaces Soft surfaces for example carpet Slippery surfaces gravel water oil on the ground etc It is important that the Tug Tough 10T IS NOT to be operated outside of the recommended conditions 1912 mm 910 mm 650 mm 790 mm ...

Page 15: ... give them a maintenance charge once every two months Charging setup Ensure you have the correct charger for the batteries The correct voltage and current is important to ensure the full life of the batteries Check all connections are tight and in good condition The green charger LED will illuminate to confirm charging is in progress If charger lights do not come on call your service technician Wh...

Page 16: ...16 Appendix 3 Wiring diagram ...

Page 17: ...Tug Tough 10T Operating Manual 17 10 ...

Page 18: ...tor 100mm grey CS1190 Castor 200mm grey PU PC1240 Tiller post bent bent GM1850 Hub A400 Ford 1 2 BA1021 Battery 12V 55Ah AGM BA1120 Charger 48V 15 amp GM1470 Chain link 5 8 pitch WH1460 Tyre press on 10x4x6 1 2 WH1185 Rim one piece 5 bolt suit press on tyre GM2018 Shaft drive TT tow GM1225 Bearing TT10 tow 35mm shaft GM1142 Bearing housing TT10 tow WP1135 Tiller arm yellow TT version EL3210 Socket...

Page 19: ...310 DIN rail part KST5 EL2320 DIN rail part KST8 EL2450 Fuse 1 amp 3AG1 EL2470 Fuse 10 amp EL2500 Fuse holder panel mount EL3100 Relay 24volt EL2030 Controller 1204 402 EL2336 Duct slotted duct 60x60 EL1920 Circuit breaker 80 amp EL2515 Blade fuse holder maxi EL2516 Blade fuse holder maxi cover EL3127 Relay 24V DC time delay ...

Page 20: ...cards below and always use an approved Electrodrive service agent to conduct the works Approved service personnel will be provided with all necessary documents and components in service repair including but not limited to circuit diagrams component part lists descriptions service checklists and spare parts 6 month service Date of service Service agent Machine serial number Summary of works Next se...

Page 21: ...ting Manual 21 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 22: ...24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 23: ...ting Manual 23 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 24: ...48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 25: ...Tug Tough 10T Operating Manual 25 60 month service Date of service Service agent Machine serial number Summary of works Next service due ...

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Page 28: ...Mobility solutions to help you push pull lift with ease www electrodrive com au ...

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