I02-118 User manual & maintenance guide
Version 04
(translation of the original manual)
of TLM 1000
Page
4
sur 25
3
COMMISSIONING
3.1
Receipt
When receiving the transfer system, check if the packaging has not suffered any damage and
that the machine is in perfect conditions.
The transfer system can be supplied in kit. It then needs to be assembled.
3.2
Transfer elements
When handling the equipment and parts, take special care to avoid shocks.
1.
Assemble the parts according to the lay-out of the line with the delivered fastening parts,
2.
Level perfectly the conveying units while checking that the belts are properly laid on the
belt guide,
3.
Ensure the perfect stability of the whole line. To achieve this and according to the lay-out of
the line, it may be necessary to perform ground fastenings,
4.
Check the settings of the motor magneto-thermic circuit breakers,
5.
Check the running direction of the belt without any load,
6.
Adjust the cams and the selectors using a workpiece carrier,
7.
Start the transfer system with all the workpiece carriers on.
3.3
Stopper
1.
Place the stopper right in the middle of the two profiles of the system,
2.
Adjust the sensor for the detection of the workpiece carriers,
3.
Adjust the flow control units.
3.4
Positioning unit
1.
Put the positioning unit right in the middle of the two profiles of the system,
2.
Adjust the sensor for the detection of the workpiece carriers,
3.
Check on the high position that the pins of the workpiece carrier are free,
4.
Lubricate the positioning units fingers with a fine layer of grease (see Maintenance),
5.
Adjust the flow controllers.
Note
: For the heavy positioning unit, check the lubrication of the drawer (see Maintenance).
All the different types of positioning units include several mobile parts driven by
pneumatic cylinders. Therefore, they must be well protected on the end-user machine
in order to avoid any risk of pinching or squashing. We recommend mounting a
protective housing.
