ELCOM TLM 1000 User Manual & Maintenance Manual Download Page 3

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I02-118 User manual & maintenance guide

Version 04

(translation of the original manual)

of TLM 1000

Version tracking:

Version

Date

Description of modifications

Prepared by

Approved by

01/10/15 Initial (translation)

S. GUILLAUD-BATAILLE

06/12/16 -

S. GUILLAUD-

BATAILLE

19/09/18

Upgrade of the safety instru 2015
edition of ISO 9001 and 14001 standards:
deletion of expired certificates

S. MAIRET

06/02/19

ERRATUM - Modification in the
calculation of the flat belt

C. POULET

S. MAIRET

Summary of Contents for TLM 1000

Page 1: ...Modular transfer system TLM 1000 User manual Maintenance guide Translation of the original manual version 04...

Page 2: ...nts 4 3 3 Stopper 4 3 4 Positioning unit 4 3 5 Workpiece carrier 5 4 Maintenance 5 4 1 Belts wear 5 4 2 Passageways of workpiece carriers 5 4 3 Pins 5 4 4 Wear of the belt guide 5 4 5 Transfer parts 6...

Page 3: ...ications Prepared by Approved by 01 01 10 15 Initial translation S GUILLAUD BATAILLE 02 06 12 16 S GUILLAUD BATAILLE 03 19 09 18 Upgrade of the safety instructions 2015 edition of ISO 9001 and 14001 s...

Page 4: ...facturing of the elcom transfer systems The European Machinery Directive 2006 42 CE The European Low Voltage Directive73 23 CE elcom ensures an adequate follow up and products quality formalized by th...

Page 5: ...n setting take care not to slide your hand between the belt and the belt support in order to avoid any accident All the different types of positioning units include several mobile parts driven by pneu...

Page 6: ...Electrical power supply of the motors 380V three phase Motor power V 9 m min 0 09 Kw V belt speed V 15m min 0 09 Kw V 19m min 0 09 Kw Air pressure supply 5 to 6 bars Every cylinder must be equipped w...

Page 7: ...he running direction of the belt without any load 6 Adjust the cams and the selectors using a workpiece carrier 7 Start the transfer system with all the workpiece carriers on 3 3 Stopper 1 Place the s...

Page 8: ...ng of the transfer system 4 1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4 2 Passageways of workpiece carriers The friction of the pins while operating...

Page 9: ...dust from the complete unit using the product Ref 800 00 003 polish plastics Air Industry 2101 Every 3200 hours Check the lubrication of the conical torque Apply grease to obtain the initial lubricati...

Page 10: ...ual of TLM 1000 Page 7 sur 25 Stopper can be disassembled by the two screws located underneath Once the screws are taken off slide the stopper outside of the system for disassembly cleaning and greasi...

Page 11: ...maintenance guide Version 04 translation of the original manual of TLM 1000 Page 8 sur 25 Remove the positioning unit plate after unscrewing the fastening screw Check the lubrication of the guiding sh...

Page 12: ...ing Extract the previous pins with the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Page 13: ...ositioning unit Unscrew the fixing screws that fasten the positioning unit on the rails Take off the positioning unit from the transfer system Unscrew the fixing screw fastening the plate Remove the p...

Page 14: ...h a press Put the new pins in place with the press while using the bush of a workpiece carrier as a support Insert the locating pin in the bush and then place the whole back on the positioning unit pl...

Page 15: ...intenance guide Version 04 translation of the original manual of TLM 1000 Page 12 sur 25 5 MOTOR REPLACEMENT 5 1 Disassembly Unscrew the four screws from the plastic cover Take the circlip and the was...

Page 16: ...nual maintenance guide Version 04 translation of the original manual of TLM 1000 Page 13 sur 25 Remove the motor from the shaft Unscrew the anti rotation screw of the reducer on the transfer side Anti...

Page 17: ...red length for a single unit L 160 x 2 490 x 0 97 L total length of the transfer system including the return Calculate the belt required length for a U shape unit L 160 x 2 678 x 0 97 L total length o...

Page 18: ...ides of the bevels with alcohol Spray glue on both sides of the bevels Glue expiration date 1 month after opening We advise you to write the opening date on the glue bottle Do not keep it later than o...

Page 19: ...0 C 250 F Let the thermic press cool down for 30 minutes Remove excess glue with some abrasive paper 5 4 Changing the belt Timing belt The new timing belt is delivered already welded Unscrew the caps...

Page 20: ...inal components can be used for maintenance or fixing elcom cannot be held responsible for any malfunction if some spare parts have been used without the validation of elcom elcom reserves the right t...

Page 21: ...cker 8 APPENDIX 8 1 Maintenance schedule Maintenance of the modular transfer system TLM 1000 Frequency Action Component Chapter 200 hours To dust Transfer parts 4 5 500 hours To check Belt Belt guide...

Page 22: ...cations Our company is recognized according to the following ISO standards and their respective evolutions since our first certification Quality Management through ISO 9001 since 2002 Environmental Ma...

Page 23: ...011 Sensor bracket L 11002012 Sensor bracket R 11002201 Spring 11002202 Joint 11003003 Pin 11003005 Bush diam 6 11003201 Spring 11003202 Cover dia 6 11004001 Cap 11004002 Cam SD 100 11004003 Cam SG 10...

Page 24: ...tor 20m 11005205 Driving shaft 11006001 Idling unit block 100 11006005 Cap 11007001 Plate 11007003 Nozzle 11007005 Guide 11007006 Selector D 11007007 Selector G 11007008 Rail 11007009 RAIL 11007201 Cy...

Page 25: ...005 Plate 11011006 Plate 11011008 Block 11011009 Shaft 11011010 Tray L 11011011 Tray R 11011201 Ring 11011202 Cylinder 11011202F Cylinder 25 25 11011203 Shoulder screw 11012001 Plate 11012003 Shaft 11...

Page 26: ...U Positioning unit plate modification 11019001UF Positioning unit plate modification 11019002 Plate 11019003 Spacer 11020001F Plate FESTO 11020002F FESTO Positioning unit plate modification 11020002UF...

Page 27: ...14 Right driving flange 11050015 Wedge 2 mm thickness 11050016 Idling pulley timing belt 11050020 Belt guide 1000 notched 11050021 Profile 40x20 1000 notched 11050201 Bande antistatique 11050201A Belt...

Page 28: ...r plate 11054005 Conical torque flange 11054006 Low housing 11054007 Obturateur 11054008 Upper housing 11054009 External square 11054010 Central square 11054011 Split washer 11061003 Detection bar 110...

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