Elaflex SB-LNG Installation And Operating Manual Download Page 9

16

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When the dispenser-sided connection line is de-

pressurised, disassemble the safety break part 

on the dispenser side. 
Remove and dispose severed breaking bolts in 

both parts of the safety break. 

Before reassembling and reusing the safety break, 

check it for any damage ( scratches / deformations ). 

Reuse is excluded in case of damaged func-

tional or sealing surfaces as well as deformati-

on of the body

Ensure that the safety break parts are free of any 

debris.

REASSEMBLY AFTER SEPERATION 

Replace valve seal. Make sure the seal is not 

damaged by sharp objects or overstretching.
Ensure correct alignment of the seal. The open 

side of the seal should face away from the 

coup ling  surface.

Screw in new breaking bolts into the safety break 

part with replaced valve seal.  Use wrench  

( 4  mm ).

  

NOTE: 

pressure and tightness test

 with 

nitrogen in a suitable environment must be 

carried out.

  A check with water instead requires a  

  complete and thorough drying afterwards.

  The following pressure levels must be  

  approached > 1 min. each and checked for  

 leaks:
 

• 1,5 x working pressure (  51 bar )

 

• 0,1 x working pressure ( 3,4 bar )

 

After a successful test connect the  

  safety break to the dispenser and 

  hose assembly as shown in chapter  

 'Installation'.

After the safe installation to the dispenser and of hose assembly, a pressure and tightness 

test must be performed. It is essential to check that the safety break and hose assembly 

connections are tight under pressure and do not leak.

  

NOTE

Pressurise system gradually while checking for leaks. 

Push the second safety break part onto the 

other so that the breaking bolts fit perfectly into 

the holes provided.

45°

Then carefully mount the second nut. 
Before tightening the upper nut securely counter 

the lower nut so as 

not 

to exert any force on the 

breaking bolts.   

After the breaking bolts have been installed, 

the safety break is ready for a pressure and 

tightness test

.

 

Carefully and loosely fit a washer and nut per 

breaking bolt by hand. Then carefully tighten by 

a maximum of 45°/ 1/8 turn with a wrench ( 8 mm ). 

Use a screwdriver to lock the breaking bolt.

  

NOTE: Before using the nozzle again, it is essential to test its functionality. To do this,  

observe the respective manufacturer's instructions for the nozzle.

Summary of Contents for SB-LNG

Page 1: ...ABREISSKUPPLUNG deutsch MONTAGE UND BEDIENUNGSANLEITUNG Seite 2 LNG SAFETY BREAK english INSTALLATION AND OPERATING MANUAL page 11 ELAFLEX HIBY GmbH Co KG 22525 Hamburg Germany Schnackenburgallee 121...

Page 2: ...5 Vaterverschraubung Gewicht ca 2 8 kg Gr e max Breite L nge Flansch Type 115 175 mm Breite L nge NPT Type 85 215 mm Bruchbolzen Ausf hrung 7 kN ALLGEMEINE INFORMATIONEN WARNUNGEN LNG ist ein kryogene...

Page 3: ...lschl ssel 50 mm f r Elaflex Abrei kupplung 1 x Maulschl ssel 8 mm f r Bruchbolzenmutter 1 x Maulschl ssel 4 mm f r Bruchbolzen 1 x Schlitzschraubendreher 1 x O Ring Entferner EW ELAPICK Flanschverbin...

Page 4: ...dingt Abrei kupplung kontern Auf keinen Fall darf das Montagemoment auf die Abrei kupplung bertragen werden Kein Einsatz von Zangen oder Rohrzangen Maulschl ssel in den angegebenen Gr en verwenden Ers...

Page 5: ...Spezifikation seiner Produkte oder die Informationen in dieser Anleitung ohne vorherige Benachrichtigung der Nutzer zu ndern Abweichende Montage und Betriebsbedingungen k nnen die Leistung des Produkt...

Page 6: ...ION The SB LNG CBC Cryogenic Breakaway Coupling is a dispenser safety break designed for the refuelling of heavy vehicles with LNG Liquefied Natural Gas The SB LNG can be operated for the fill line FL...

Page 7: ...This installation must only be done by an authorised service engineer who is trained to ensure compliance with all relevant national regulatory conditions It is intended for connections as described...

Page 8: ...AFTER SEPARATION Safety breaks separate the hose assemblies from the dispenser when hose assemblies are loaded with an axial tensile force or a tensile force with an angle up to 90 to the direction of...

Page 9: ...each and checked for leaks 1 5 x working pressure 51 bar 0 1 x working pressure 3 4 bar After a successful test connect the safety break to the dispenser and hose assembly as shown in chapter Installa...

Page 10: ...ifications will void all warranties and approvals The use of non approved parts or modifications may also constitute a safety hazard Information in this manual shall not be deemed a warranty represent...

Page 11: ...20...

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