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Installation 

 

Pellet Store and Feed Screw 

 
A  feed-screw  supplies  the  burner  with  fuel  from  an  external  fuel  storage  area.  The  storage  area  can  vary in size, 
containing a weeks supply of pellets to a whole years supply.  
The pellet store should be so constructed that the feed-screw is at a maximum angle of 45° to the hori zontal floor 
plane.  The  storage  area  must  be  enclosed  and  weather  proof  in  order  to  protect  the  pellets  from  damp  and  to 
shield the rotating feed-screw from unwanted debris.  
When  constructing  large  pellet  storage  areas  for  bulk  pellet  supply,  your  supplier  can  assist  with  design  and 
suggest building materials to achieve best results.  
Replenishing  pellet  to  larger  storage  areas  is  carried  out  by  pneumatic  bulk  tankers  or  in  the  case  of  smaller 
storage requirements manually from variously sized bags, holding enough for one week or more.  
 
When first starting the burner or if  having run out of pellets fuel and the feed-screw is empty; the length of the feed-
screw  between  the  storage  area  and  the  burner  must  be  filled  with  pellet  before  starting  the  burner.  This  is 
done  by  covering    the  feed-screw  inlet,  at  the  entrance  to  the  feed-screw,  with  pellets  and  then  turning  on  the 
power  to  the    feed-screw  motor.  Allow  the  feed-screw  to  remain  in  operation  (10-15  min)  until  its  whole  length  is 
filled with pellets.  
Make  it  a  practice  to  check  the  quantity  of  pellets  in  the  feed-screw  inlet  after  each  delivery.  This  is  will  ensure  a 
problem free fuel supply, from the storage area, to the burner. 

WARNING.

 

Do not put fingers or other items in or 

near the inlet of the rotating feed-screw!  

 
Store the pellets in a dry place to maintain the pellets original hard consistency. Damp pellets will be soft and shed 
particles of saw-dust.  
Do not use damp pellets as this may cause operational problems with the equipment. 

 

Install  the  screw-engine  on  top  of  the  feed  screw  and  pull  it  firm.  After  that,  place  the  feed  screw  in  the  intended 
pellet store. Make sure it does not slope any steeper than 45

°

. Fill up with pellets enough to cover the feed screw 

inlet properly. Connect the screw to a power point and run it until it is completely filled with pellets.  
 

 

Design and internal structure 

 

The burner consists of the open Burner Housing. 
The Burner Housing and Combustion Area are wholly fabricated in heat-resistant stainless steel.  
The twin electrical igniters are positioned and fixed inside the Back-plate.  
The  Burner  Housing  and  Back-plate  contain  the  primary  air  supply  fan,  located  down-side  the  burner  and  the 
secondary air supply fan, located up-side the burner. 
There is the photocell unit and a circuitry box with connecting terminals.  
The Combustion Area comprises of: 
The Cassette with an upper section formed as a hood.  
The Casette serves as a retainer for the double electric igniters.  
The Burner has two internal Screwfeeders with Motors, which feeds the pellets into Combustion Area. 
The Burner also includes a separate MPU Microprocessor Unit and a Feed-Screw for transporting pellets from the 
storage area to the burner fall-tube.  
(Pellets  are  delivered  from  the  feed-screw  outlet  through  the  fall  tube  spliter  and  two  fall-tubes  to  the  two  internal 
screwfeeders and onto the combustion area)  
Safeguard security equipment includes:  
Photocell  and  back-burn  protection  and  the  Water  Safety  Thermostat  with  sprinkler.  This  sprinkler  starts  to 
extinguish the fire, when the temperature is over 95

0

C.  

To protect against fuel back-burn a heat detector is positioned alongside the fall-tube. If the heat detector has been 
triggered it must be reset manually for the burner to function. 

 

 

Temperature Gauge PID Regulator (standard) and Lambda Sensor. 
 

The burner is delivered with a temperature gauge PID regulator, it regulates the wanted running temperature of the 
burner and a lambda sond, which controll exhaust gas parameters.  
The  regulator  with  cooperation  with  lambda  sensor  measures  and  controls  adjustments  for  achieving  and  holding 
on  required  temperature  by  activating  full  modulational  oparation  of  burner,  this  reduces  the  number  of  start  ups 
and  saves  fuel.  The  regulator’s  gauge  displays  the  current  boiler  temperature  in  the  display-panel  of  the  boiler’s 
MPU Controll Unit.  

Summary of Contents for eurofire XL-GRYM

Page 1: ...Datum 080708 rev 0 eurofire XL GRYM 500 700 kW The Pellet Burner of the 21 st Century Ekosystem AB Bj rkev gen 84 S 805 97 G VLE Sweden...

Page 2: ...Chamber 8 Photocell 8 Setting the Thermostats 8 Pellets Priming Measure 8 Start and Stopp the Burner 8 Fuel Quantity and Pellets Travel Time to the Burner 9 Adjustment of Air Supply to the Burner 9 Ma...

Page 3: ...n This guarantee does not cover direct or indirect injuries to third parties or damage to property Cost of labour for replacement of components is not included in the guarantee Ekosystem AB will excha...

Page 4: ...r than 45 Fill up with pellets enough to cover the feed screw inlet properly Connect the screw to a power point and run it until it is completely filled with pellets Design and internal structure The...

Page 5: ...ney draught of 15 30 Pa is sufficient to run the burner at optimum If the internal area of the chimney is too large to allow 15 30 Pa a draught stabilizer can be installed to decrease the flue area If...

Page 6: ...6 Construction of the burner Hood Secondary Air Supply Internal Feed Screw Burner Cassette Primary Air Supply Igniters...

Page 7: ...trol Cabel Internal Feed Screw Motor Sprinkler Feed Tube Clamp Sprinkler s termosensor Secondary Air Supply Fan Internal Feed Screw Electric Box Primary Air Supply Fan Service Inlet Overheating termos...

Page 8: ...s own internal temperature gauge and regulator that controls and adjusts the burner It can be operated by setting the wanted output temperature within which the burner will operate see TM3007 User Man...

Page 9: ...from the amount of pellets delivered Boiler Efficiency Table 1kg pellets 4 8kWh Actual Energy Supply Pellets in gram weight per 3 minutes kg per hour Approx volume Pellets in decilitres per 3 min Ind...

Page 10: ...protection system is placed on the fall tube In the event of the alarm being triggered always investigate the cause and rectify Cause for an alarm may be a closed damper blocked convection tube not en...

Page 11: ...burner this reduces the number of start ups and saves fuel The regulator s gauge displays the current boiler temperature in the display panel of the boiler s MPU Controll Unit Ensure the immersion te...

Page 12: ...Pellets recomendation Diameter mm 6 8 Max length mm 32 The eurofire pellets burner including its control unit and feed screw system is CE certified and is manufactured and documented to the following...

Page 13: ...13 Drowing Dimensions...

Page 14: ...tailer Company Name Consultant Name Address Postal code Contact person Telephone Cell Fax E mail Type Output Manufacturers number Date of Manufacturer Measured and Installed Settings Date CO ppm CO2 F...

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