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EIM TEC2000 Installation & Operation Manual Download Page 80

6. Troubleshooting  

 

TEC 2000 Installation & Operation Manual E2K-405-0902 

 

6-9

NO

YES

NO

YES

NO

YES

YES

NO

DISPLAY
HARDWARE?

INSIDE

TEMPERATURE

= 45C

APD MODULE
NORMAL

CENTRAL
CONTROL
NORMAL

Goto next
display see
Figure 6-1

NORMAL
LOST LINK
FAILED

NORMAL
FAILED

NO

YES

NO

YES

YES

NO

LOCAL
DISPLAY
NORMAL

REMOTE
DISPLAY #1
NOT
CONFIGURED

REMOTE
DISPLAY #2
NOT
CONFIGURED

NORMAL
LOST LINK
FAILED

NORMAL
NOT CONFIGURED
LOST LINK
FAILED

NORMAL
NOT CONFIGURED
LOST LINK
FAILED

NO

YES

NO

YES

YES

NO

ANALOG NOT
CONFIGURED

NETWORK
NOT
CONFIGURED

EFM
NORMAL

NORMAL
NOT CONFIGURED
LOST LINK
FAILED

NORMAL
NOT CONFIGURED
LOST LINK
FAILED

NORMAL
SHUT-DOWN
FAILED

 

 
 
 

 

Summary of Contents for TEC2000

Page 1: ...T TE EC C2 20 00 00 0 EIM CONTROLS E2K 405 0902 Preliminary 9 02 Installation Operation Manual...

Page 2: ...Module ACM Optional 3 6 3 6 1 Wiring the ACM 3 7 3 6 2 Analog Controlled Power Supply Connections 3 10 3 6 3 External Variable Frequency Drive Wiring 3 13 3 6 4 Network Controlled 3 14 3 7 Auxiliary...

Page 3: ...Discrete Output Setup 5 15 5 6 6 Inhibit and ESD Setup 5 20 5 6 7 Two Speed Timer Setup 5 21 5 6 8 Analog Setup Futronic ACM Required 5 21 5 6 9 Network Setup CAM and Controlinc ACM Required 5 25 5 6...

Page 4: ...iii...

Page 5: ...Figure 3 16 External VFD Control Wiring 3 14 Figure 3 17 ARM Wiring Connections 3 16 Figure 3 18 Connecting RDM Cables to the STC 3 16 Figure 4 1 TEC 2000 Controller 4 1 Figure 4 2 LDM 4 2 Figure 4 3...

Page 6: ...Table 3 8 RDM Connections with External Power Source 3 17 Table 3 9 Two RDMs Connected to the Actuator 3 18 Table 4 1 LDM Rotating Knobs 4 3 Table 4 2 Normal Display Functions 4 4 Table 4 3 Multi por...

Page 7: ...se serious injury damage equipment or void warranty 1 2 User Safety Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury and damage to the equipmen...

Page 8: ...in the STOP position 2 Rotate the control knob to YES then NO then YES then NO in rapid succession and then release The Setup icon will be displayed on the display module and SETUP will be displayed...

Page 9: ...low for coasting of the motor 2 When the desired open position is reached place the selector knob in the STOP position ACCEPT OPEN LIMIT will be displayed 3 Rotate the control knob to YES SAVE LIMITS...

Page 10: ...to move valve to OPEN direction When done select STOP Switch to STOP NO YES To Normal Display Rotate selector knob NEXT to toggle through the displays CLOSE VALVE THEN SELECT STOP ACCEPT CLOSE LIMIT A...

Page 11: ...OPEN position limit When done select STOP Switch to STOP NO YES To Normal Display Rotate selector knob NEXT to toggle through the displays CLOSE VALVE THEN SELECT STOP ACCEPT CLOSE LIMIT ACCEPT OPEN...

Page 12: ...pears 4 Rotate the control knob to NO to increment the address numbers Hold in the NO position until the desired address is reached NOTE If the desired address is a lower number than what is displayed...

Page 13: ...rranty XWARNING Use caution when working on with or around valves and actuators High pressures forces voltages and flammable media can be present 3 1 Preparing the Stem Nut Figure 3 1 Preparing the St...

Page 14: ...e 4 Screw the Stem Nut piece 54 onto the Stem until it enters the Drive Sleeve 5 Place Key piece 52 in line with the Drive Sleeve Keyway piece 54 Insert Key piece 52 6 Turn the Handwheel in the Open d...

Page 15: ...l Connections The TEC 2000 terminal block connectors are wire binding screw connectors with rising captive plates Connections can be made one of three ways Strip and connect bare wire Strip and instal...

Page 16: ...including any unused terminal connections The main power supply and ground wire connections are screw size M4 The control connection screw size is M3 3 3 5 Replace Terminal Compartment Cover To replac...

Page 17: ...actuator without applying main power The DBM can be provided as an option with the TEC 2000 or it can be purchased later If purchased separate install as follows If provided with the TEC 2000 proceed...

Page 18: ...optional module used to expand the functionality of the TEC 2000 Actuator There are several versions of the ACM available Futronic Controlinc and Auxiliary Relay Module ARM The Futronic ACM may be use...

Page 19: ...ol The ACM is normally configured to allow the host to control the analog output the host can write a 12 bit value between 0 4095 via the network to generate a 4 20mA output 3 6 1 Wiring the ACM ACM m...

Page 20: ...og Output 1 28 Analog Output 1 4 20mA Position Feedback 29 Analog Output 2 30 Analog Output 2 4 20mA Torque Feedback 31 External 24Vdc Analog Output Power Supply Input 32 Earth Ground Analog Cable Shi...

Page 21: ...2 28 Analog Input 2 Position Feedback 29 Analog Output 1 30 Analog Output 1 Torque Feedback 31 External 24Vdc Analog Output Power Supply Input 32 Earth Ground Analog Cable Shield Connection 33 Solid S...

Page 22: ...sed contacts actuator stops when contacts open 5 Remote display communication port is RS 485 6 If bare wires without terminals are connected remove a maximum of 0 250 inch insulation Figure 3 6 ACM Wi...

Page 23: ...3 Installation TEC 2000 Installation Operation Manual E2K 405 0902 3 11...

Page 24: ...Analog Output with External Power Supply Figure 3 10 Futronic Analog Output with Internal Power Supply Figure 3 11 Controlinc Analog Input with External Power Supply Figure 3 12 Controlinc Analog Inpu...

Page 25: ...lications at the factory External variable frequency drive VFD applications require the STC shown in Figure 3 15 For the VFD applications remove the STC Cover and wire as detailed in Figure 3 15 STC f...

Page 26: ...install the ACM and CAM These modules CAMs may be installed in the field only by factory trained technicians using a special passcode to enter the FACTORY SETUP mode Connect the actuators as shown in...

Page 27: ...d with the Futronic ACM or standalone Only factory trained technicians may install the ARM Connect the ARM within the controller in accordance with Table 3 6 See Section 3 3 Electrical Connections for...

Page 28: ...r Source or Section 3 8 2 115 230Vac Power Source depending on the power source Each RDM can be powered from the actuator or it can be powered from an external source If more than one RDM is used one...

Page 29: ...limitation is increased to 4000 feet 1200 meters Table 3 7 RDM Connections with Internal Power Source RDM Terminal Block Number DC powered by Actuator Function TEC 2000 Terminal Block Number 6 24Vdc 9...

Page 30: ...n Table 3 9 Table 3 9 Two RDMs Connected to the Actuator RMD RDM Terminal Block Number Function TEC 2000 Terminal Block Number Cable Type Belden or Equivalent Line 115 230 Vac 50 60 Hz 20AWG or Larger...

Page 31: ...Operation Figure 4 1 TEC 2000 Controller 4 1 Local Display Module LDM The Local Display module consists of the following as shown in Figure 4 2 Graphics Display Message Center Control Knob and Select...

Page 32: ...as detailed in Table 4 1 The NO selection increments the displayed value but does not decrement To decrement continuously hold the NO position until the highest value is reached The display value wil...

Page 33: ...ins blank until alarms are active or the valve is opening closing full open or full close Table 4 2 details various normal activities and how each is displayed Knob Rotation Direction Function Results...

Page 34: ...age Center Top Line Yellow Red Green Position Bar Graph Percent Open XX Fully closed FULL CLOSE OFF OFF ON 0 Opening OPENING OFF Blinking OFF Flashing in the Open direction Increments STOP Icon is Dis...

Page 35: ...90 Port C OFF ON OFF Valve rotation is displayed as 180 Moving from Port A to C or C to B or B to A OFF OFF Blinking Flashing in the close direction Rotation decrements Alarm displayed on the bottom...

Page 36: ...tch in the STOP position REMOTE All modules must have the selector switch in the REMOTE position 4 3 Infrared Controller IRC Clicker Not available in England or Japan The infrared controller otherwise...

Page 37: ...ire a passcode and are changed via the CHANGE SETTINGS mode See Section 5 6 3 Set Valve Travel Limits CAUTION It is recommended the valve be positioned using the handwheel while setting the limits to...

Page 38: ...0 Installation Operation Manual E2K 405 0902 4 8 4 4 2 View Existing Settings Unless otherwise specified at the time the order is placed the TEC 2000 actuator is shipped with the following default con...

Page 39: ...ontrol RO 9 Flashing Local ESD ON Close Torque 70 DI 4 Active on CLOSED contact RO 2 LSC RO 10 Motor Overload Alarm Host ESD ON Open Torque 70 DI 5 Active on OPEN contact RO 2 N O RO 10 N O Lost Com E...

Page 40: ...ddress 1 Speed Bandwidth 5 0 Response Delay Time 8mS Delay Time 1 Second Parity NONE Input Polarity CLOSE 4mA Analog I O scale 0 4095 Output Polarity CLOSE 4mA STAYPUT on lost signal 1 Enter SETUP mod...

Page 41: ...NO YES Go to next display see Figure 5 1 4 5 Local Control Operation To locally control the actuator via the LDM or the RDM 1 Exit SETUP mode if applicable 2 Place the selector knob in the LOCAL posi...

Page 42: ...t B to Port C to Port A In the CLOSE position the valve will rotate Port A to Port C to Port B to Port A 4 Place the selector knob in the STOP position to stop the valve between ports 4 6 Remote Auto...

Page 43: ...f a three port valve with one inlet port and two outlet ports or a four port valve with one inlet and three outlet ports Seal ins Momentary mode is always active in this mode NOTE Before operating in...

Page 44: ...4 Operation TEC 2000 Installation Operation Manual E2K 405 0902 4 14 4 7 Event Logger TBD...

Page 45: ...and SETUP will be displayed on the message center NOTE Do not hold the knob in any one position longer than 0 5 seconds 3 Rotate the control knob to YES A series of questions will be displayed as deta...

Page 46: ...E OPERATING will appear if limits have not been set See Section 4 4 1 Setting Position Limits to set the limits for the first time If limits have been set this display will be bypassed and CHANGE DISP...

Page 47: ...yed on the message center by downloading an alternate language ADJUST CONTRAST will appear NOTE If the language file has not been downloaded or if the file has an error the message LANGUAGE FILE INVAL...

Page 48: ...ransfer process are displayed on the external computer screen No instructions are displayed on the LDM or RDM LCD The TEC 2000 is not required to be in SETUP mode for file transfer Files may be transf...

Page 49: ...The minimum requirements of these systems are as follows A PC or laptop with an IrDA port or RS 232 port and a RS 485 adapter Microsoft Windows 98 2000 or NT and TecLinc MS software or A laptop or pa...

Page 50: ...ector knob BACK NEXT to view parameters as shown in Figure 5 3 The tag name method of control and network address may be entered or changed via the Change Settings mode See Section 5 6 All other param...

Page 51: ...NGE DISPLAY SETTINGS Answer YES See Section 5 1 Entering Setup Mode 2 Enter passcode NOTE A passcode must be entered to change settings 3 Use the selector knob NEXT BACK to scan the display for the de...

Page 52: ...E SETUP NO YES PASSCODE SETUP NO YES See Figures 5 7 5 8 See Figure 5 9 See Figure 5 10 Displayed only if ACM installed and NETWORK control is enabled See Figure 5 14 See Figure 5 15 See Figure 5 16 B...

Page 53: ...e is not the correct passcode the display will return to CHANGE SETTINGS display Figure 5 5 Passcode Entry Goto next display see Figure 5 1 CHANGE SETTINGS ACCEPT PASSCODE CHARACTER 1 0 NO YES ACCEPT...

Page 54: ...OFF NO YES YES NO TWO WIRE THREE WIRE FOUR WIRE MULTI PORT VALVE LOCAL IrDA PORT LOCAL RS485 PORT ANALOG ignored if ACM not installed NETWORK ignored if ACM not installed Associated choices are listed...

Page 55: ...ES YES NO SELECT LOCAL AND CLOSE VALVE SELECT LOCAL AND OPEN VALVE LOCAL LOCAL NO Use control knob to move valve in CLOSE direction When done select STOP Normal Operation Mode Set Limits with Electric...

Page 56: ...igure 5 4 SET VALVE TRAVEL LIMITS ACCEPT VALVE CLOSE LIMIT NO YES ACCEPT VALVE OPEN LIMIT YES YES NO SELECT LOCAL AND CLOSE VALVE SELECT LOCAL AND OPEN VALVE LOCAL LOCAL NO Declutch actuator Rotate ha...

Page 57: ...ORT C POSITION OFF NO LOCAL MULTI PORT SYNC OFF NO MULTI PORT SYNC ON YES 5 6 4 Discrete Input Setup 1 At the DISCRETE INPUT SETUP prompt answer YES 2 Use the selector knob NEXT BACK to review the set...

Page 58: ...CT Goto next display see Figure 5 4 DI 4 ACTIVE ON OPEN CONTACT DI 5 ACTIVE ON OPEN CONTACT DI 6 ACTIVE ON CLOSED CONTACT 5 6 5 Discrete Output Setup Relay outputs are used primarily for hardwired sta...

Page 59: ...List Yes N O Yes RO 3 LSA Intermediate limit in closing direction See Table 5 3 Relay Output Function List Yes N O Yes RO 4 LSB Intermediate limit in opening direction See Table 5 3 Relay Output Funct...

Page 60: ...MOTOR OVERLOAD ACTUATOR FAIL CLOSING OPEN TORQUE LOST PHASE GENERIC Controlled by Network MOVING CLOSE TORQUE OPEN INHIBIT LOW RTC BATTERY Relays 6 through 8 are Solid State Output relays These relay...

Page 61: ...ion List See Function List N C FLASHING RELAY 3 LSA NO YES See Function List RELAY 3 N O RELAY 3 CONTINUOUS NO YES RELAY 4 LSB NO YES YES NO N C FLASHING See Function List RELAY 4 N O NO YES N C RELAY...

Page 62: ...cannot be added when the Controlinc ACM is installed Table 5 5 Relay Outputs 9 through 12 Configuration Relay Default Function Configurable Function Configure N O N C Default Setting Configure Flashin...

Page 63: ...t display see Figure 5 4 INHIBIT AND ESD SETUP OPEN INHIBIT ON NO YES CLOSE INHIBIT ON NO YES LOCAL ESD ON NO YES BACK NEXT YES NO HOST ESD ON LOST COM ESD OFF NO YES CLOSE ON ESD NO YES YES NO LOCAL...

Page 64: ...c in 5 sec increments 1 99 in 1 increments 1 99 in 1 increments 1 99 in 1 increments 1 10 sec in 5 sec increments PULSE OFF TIME 5 SEC NO YES 1 100 sec in 1 sec increments TIMER START POSITION 10 PULS...

Page 65: ...isplay only one input CALIBRATE AIN 1 4 20MA CALIBRATE 4MA 4MA REFERENCE APPLIED ACCEPT 4MA SETTING See Figure 5 13 2 NO YES NO YES YES NO CALIBRATE 20MA 20MA REFERENCE APPLIED ACCEPT 20MA SETTING ANA...

Page 66: ...NO NO YES NO YES YES NO NO YES NO YES CALIBRATE AO 1 4 20MA CALIBRATE 4MA CALIBRATE 20MA IS EXTERNAL METER CONNECTED IS EXTERNAL METER CONNECTED ACCEPT 4MA SETTING INCREASE SETTING 0 005MA DECREASE SE...

Page 67: ...O YES YES NO NO YES NO YES CALIBRATE AO 2 4 20MA CALIBRATE 4MA CALIBRATE 20MA IS EXTERNAL METER CONNECTED IS EXTERNAL METER CONNECTED ACCEPT 4MA SETTING INCREASE SETTING 0 005MA DECREASE SETTING 0 005...

Page 68: ...cale and to select the parity and analog scale 4 Answer YES after each selection See Figure 5 14 Protocol selection is displayed for information only Protocol is set at the factory by the selected CAM...

Page 69: ...EPT 4MA SETTING See Figure 5 14 2 NO YES NO YES YES NO CALIBRATE 20MA 20MA REFERENCE APPLIED ACCEPT 20MA SETTING NO YES NO YES NO YES YES NO CALIBRATE AIN 2 4 20MA CALIBRATE 4MA 4MA REFERENCE APPLIED...

Page 70: ...ING NO YES NO YES INCREASE SETTING 0 005MA DECREASE SETTING 0 005MA From last display in Figure 5 14 1 Return to NETWORK SETUP in Figure 5 14 1 5 6 10 Tag Name Setup 1 At the TAG NAME SETUP prompt ans...

Page 71: ...E CHARACTER X X prompt 5 Repeat Step No 2 and 3 until all three characters have been entered NOTE This new passcode must be entered the next time changes are made Figure 5 16 Passcode Setup Goto next...

Page 72: ...power available to actuator Tripped circuit breaker Reset circuit breaker Valve stem improperly lubricated Clean out old grease and replace with recommended lubricant Actuator lubrication has broken...

Page 73: ...ken valve stem of stripped stem nut Repair or replace as necessary Motor Bearing Assembly malfunction Repair or replace as necessary Stripped gearing Replace Broken valve stem or stripped stem nut Rep...

Page 74: ...ves historical data that is stored in the actuator s memory This aids in troubleshooting 1 At the DISPLAY DIAGNOSTICS prompt answer YES 2 Use the selector knob NEXT BACK to review the settings See Fig...

Page 75: ...See Figure 6 2 DISPLAY OPERATE ARCHIVE DISPLAY HARDWARE NO YES YES NO Goto next display see Figure 5 1 Goto next display see Figure 5 1 See Figure 6 5 See Figure 6 6 6 2 1 Display Alarm Log At the tim...

Page 76: ...ms will be displayed until the limits are set 1 At the DISPLAY ALARM LOG prompt answer YES 2 Use the selector knob NEXT BACK to review the alarms See Figure 6 2 NOTE The control knob YES NO can be use...

Page 77: ...1 NOTE Torque values are scrolled two positions each time YES is entered 30 TORQUE 45 70 TORQUE 40 40 TORQUE 45 80 TORQUE 45 50 TORQUE 50 90 TORQUE 40 60 TORQUE 45 30 TORQUE 45 70 TORQUE 40 40 TORQUE...

Page 78: ...P See Section 5 6 2 Valve Control Setup Figure 6 4 Display Operation Log NO YES NO YES NO YES YES NO DISPLAY OPERATE LOG MOTOR STARTS 999 999 999 STROKES 999 999 999 MOTOR RUN TIME 999 999 999 SECONDS...

Page 79: ...ext display see Figure 6 1 From last display in Figure 6 4 6 2 6 Display Hardware This display reports the status of the modules and can identify which module is at fault if a problem exists with the...

Page 80: ...AL LOST LINK FAILED NORMAL FAILED NO YES NO YES YES NO LOCAL DISPLAY NORMAL REMOTE DISPLAY 1 NOT CONFIGURED REMOTE DISPLAY 2 NOT CONFIGURED NORMAL LOST LINK FAILED NORMAL NOT CONFIGURED LOST LINK FAIL...

Page 81: ...mulated having a molybdenum disulfide additive For specific information request EIM Technical Sheet EIM 025 7 3 Pressure Relief During actuator operation a small pressure builds up as a result of the...

Page 82: ...Manual E2K 405 0902 7 2 Figure 7 1 Fuses in the STC 7 5 Battery Replacement Clicker 1 Insert a coin in the slot on the right hand corner of the key ring end and twist 2 Slide battery to remove 3 Repl...

Page 83: ...ory Information Class I II III Div 1 Groups B C D E F G T4 T4A Ta 60 C Type 6P Class I II III Div 1 Groups B C D E F G T4 T4A Ta 60 C Type 6P EEx d IIB T4 120 T4 Ta 60 C IP68 EEx d IIB H2 T4 120 T4 Ta...

Page 84: ...dix A TEC 2000 Installation Operation Manual E2K 405 0902 8 1 Appendix A TEC 2000 Assembly Drawing TBD EIM E796 document 1st column page 3 Need to modify referenced M2CP drawing to show TEC 2000 enclo...

Page 85: ......

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