EGON HARIG flamtron FL (Ex) d 07 Series Assembly, Installation And Commissioning Instructions Download Page 1

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UV Flame Detector

Type: FL (Ex) d 07-.-..-..

10/21/2016

3

Date

Version

Betriebsanleitung Nr./
Operating Instructions No.

4.09262.9-1

Assembly, Installation and Commissioning Instructions

Maintenance, Repairs and Spare Parts

Table of contents:

1.

Explanations about the operating instructions............................................................................ 2

1.1.

General symbols used .............................................................................................................. 2

1.2.

Multi-functional LED symbols used (RGB) ................................................................................ 2

1.3.

Relay symbols used (K1 - K3) .................................................................................................. 3

1.4.

Fieldbus symbols used (FB) ..................................................................................................... 3

1.5.

Structure of the warning messages, general notes ................................................................... 3

2.

General safety instructions ........................................................................................................... 4

2.1.

Safety instructions for staff ....................................................................................................... 4

2.2.

Prior to assembly, installation and commissioning, work........................................................... 4

2.3.

When operating the UV flame detector ..................................................................................... 4

2.4.

Intended scope of application ................................................................................................... 5

3.

Assembly ........................................................................................................................................ 6

3.1.

Defining the assembly location ................................................................................................. 6

3.2.

Tools for assembly ................................................................................................................... 7

3.3.

Mounting of the UV flame detector ........................................................................................... 7

4.

Installation ...................................................................................................................................... 8

4.1.

General installation................................................................................................................... 8

4.2.

Opening / closing enclosure cover............................................................................................ 9

4.3.

Connecting the protective conductor to the UV flame detector................................................ 10

4.4.

Connecting the connector cable to the UV flame detector ...................................................... 10

5.

Commissioning ............................................................................................................................ 12

5.1.

Prior to commissioning the UV flame detector type: FL (Ex) d 07-.-RE-.................................. 12

5.2.

Functions test of the UV flame detector type: FL (Ex) d 07-.-RE-............................................ 12

5.3.

Prior to commissioning the UV flame detector type: FL (Ex) d 07-.-FB-.. ................................ 14

5.4.

Functions test of the UV flame detector type: FL (Ex) d 07-.-FB-.. .......................................... 15

5.5.

Fire alarm test of the UV flame detector type: FL (Ex) d 07-.-RE-.. ......................................... 18

5.6.

Fire alarm test of the UV flame detector type: FL (Ex) d 07-.-FB-.. ......................................... 20

6.

Maintenance ................................................................................................................................. 22

6.1.

Regular maintenance tasks .................................................................................................... 22

6.2.

Cleaning tasks........................................................................................................................ 22

7.

Repairs and Spare Parts .............................................................................................................. 23

7.1.

Repairs................................................................................................................................... 23

7.2.

Spare parts............................................................................................................................. 25

7.3.

Threaded versions of housing top and bottom ........................................................................ 26

Summary of Contents for flamtron FL (Ex) d 07 Series

Page 1: ...g the assembly location 6 3 2 Tools for assembly 7 3 3 Mounting of the UV flame detector 7 4 Installation 8 4 1 General installation 8 4 2 Opening closing enclosure cover 9 4 3 Connecting the protecti...

Page 2: ...al LED RGB Solid light Multi functional LED RGB Blinking clock ratio ON OFF 1 1 Multi functional LED RGB Flashing clock ratio ON OFF 1 4 Multi functional LED RGB Solid light Multi functional LED RGB B...

Page 3: ...Data word Current status UV flame detector bit 5 deleted 0 ready Data word Current status UV flame detector bit 5 set 1 General fault Data word Current status UV flame detector bit 6 deleted 0 Ready D...

Page 4: ...operating instructions completely If anything is unclear please contact Egon Harig GmbH The national erection and installation regulations apply such as IEC EN 60079 14 2 3 When operating the UV flam...

Page 5: ...ection are prohibited Only assemble and operate the UV flame detector in undamaged dry and clean state 2 4 Intended scope of application WARNING Only operate the UV flame detector as intended Failure...

Page 6: ...d Because the flame detection depends on the intensity of the flame and its distance to the UV flame detector it must be installed as close as possible to the object to be monitored For space monitori...

Page 7: ...e M6 DIN 912 socket head cap screws DIN 6798 serrated lock washers and DIN 125 plain washers Material V2A Allen wrench Allen key with ball head 5 0 mm For all other socket head cap screws on and in th...

Page 8: ...technical information for the installed screwed cable glands WARNING Danger as a result of open drill holes or unused screwed cable glands The EX protection can no longer be guaranteed if there are an...

Page 9: ...en Close 3 WARNING Do not open the enclosure of the UV flame detector under power May result in injuries or damage Prior to opening the enclosure of the UV flame detector make sure that power is disco...

Page 10: ...e processed gas tight using suitable tools 2 Connecting terminals are designed based on push in direct plug technology for rigid or flexible conductors with crimp sleeve When connecting flexible condu...

Page 11: ...tion Closing opening enclosure cover Conduct an insulation test according to IEC EN 60439 1 2 3 3 Example With a PROFIBUS hybrid cable 1 x 2 x 0 64 diam 4 x 1 5 mm WARNING Incorrectly performed instal...

Page 12: ...40 C and 125 C Check the screwed cable glands and blind plugs for a tight fit Check the screwed cable glands and blind plugs for any damage Once the work has been completed ensure that the UV flame de...

Page 13: ...0 V or 12 5 V PCB type Replace FL Ex d 07 IO RE part ID 80632 DC DC transformer voltage monitoring 17 5V 16 5 V or 18 5 V PCB type Replace FL Ex d 07 MCU part ID 80569 Reference voltage Vrefh 2 048V...

Page 14: ...is properly installed Make sure that no foreign particles are in the pressure resistant interior of the UV flame detector Make sure that any open drill holes or unused screwed cable glands are closed...

Page 15: ...running Only for UV flame detector design type FL Ex d 07 T UV test completed OK for 20 sec max Only for UV flame detector design type FL Ex d 07 T UV flame detector ready Data word Current status UV...

Page 16: ...18 5 V PCB type Replace FL Ex d 07 MCU part ID 80569 Reference voltage Vrefh 2 048V 2 026 V PCB type Replace FL Ex d 07 MCU part ID 80569 Reference voltage Vrefl 0 000V 0 020 V PCB type Replace FL Ex...

Page 17: ...5 2 WARNING UV flame detector not ready type FL Ex d 07 T FB Fault The date and time are not set in the UV flame detector Set the date and time via the configured fieldbus system Functional code 70 se...

Page 18: ...r a longer period of time 1 Replace the fieldbus module in the UV flame detector 2 PCB type Replace FL Ex d 07 MCU part ID 80569 3 PCB type Replace FL Ex d 07 IO part ID 80571 Rxd Crc checksum error o...

Page 19: ...tensity detected This message is not mandatory Does not trigger a fire alarm is active for 30 sec max Sufficient UV radiation intensity exists fire alarm detected Relay K1 fire alarm Fire alarm pulled...

Page 20: ...ch further consequences come about during a fire alarm test they must be suppressed during the test e g triggering fire extinguishing forwarded to the fire department etc Direct the UV test sensor ATE...

Page 21: ...t Reset fire alarm Functional code 71send 2 For automatic resetting wait for the time to elapse until the UV flame detector resets Depends on the settings of the evaluation function Reset via the conf...

Page 22: ...to 4 Check that the UV flame detector functions properly 6 2 Cleaning tasks In dusty environment The visual pane must be clean enough that the UV pipe can be clearly seen during the visual inspection...

Page 23: ...epairs on flameproof joints columns May result in injuries or damage Repairs to flameproof joints may only be carried out by the manufacturer e g Return the UV flame detector to the manufacturer for r...

Page 24: ...t for 1 Each 35x25x1 5mm 35x25x1 0mm 35x25x0 5mm Klingersil C 4400 190 C to 400 C 8 M6 ground screw complete 9 UV Fiber Optic Cable Holder incl screws 10 FOC Mounting ring MOC 95 HT incl screws 11 UV...

Page 25: ...40 C to 125 C Part ID 61466 Cable gland connection ATEX M20x1 5 Type Cable connection M20x1 5 EX Part ID 50383 Plug screw ATEX M20x1 5 Type Plug screw EEX e d M20x1 5 Part ID 50404 Optical fibre aper...

Page 26: ...the circuit boards and the UV sensor FL Ex d 07 MCU FL Ex d 07 IO and TE d 07 Type BEF d 07 Part ID 80626 17 Protective grilles and fastening material for UV flame detector FL Ex d 07 Type SG d 07 Par...

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