Efka AB286A5400 Instruction Manual Download Page 1

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CONTROL

AB286A5400

INSTRUCTION MANUAL

No. 402280

English

FRANKL & KIRCHNER

EFKA OF AMERICA INC.

EFKA ELECTRONIC MOTORS

GMBH & CO KG

SINGAPORE PTE. LTD.

A B 2 8 6 A 5 4 0 0

KL2341

www.promelectroavtomat.ru

Summary of Contents for AB286A5400

Page 1: ...CONTROL AB286A5400 INSTRUCTION MANUAL No 402280 English FRANKL KIRCHNER EFKA OF AMERICA INC EFKA ELECTRONIC MOTORS GMBH CO KG SINGAPORE PTE LTD A B 2 8 6 A 5 4 0 0 KL2341 www promelectroavtomat ru ...

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Page 3: ...ENT 12 7 9 RTS 12 7 10 TEXT 12 7 11 STOP INPUT 13 7 12 ERROR OUTPUT 13 8 PARAMETERS 13 8 1 SPECIAL FEATURES 17 8 2 BIT DESCRIPTIONS 17 8 2 1 RDY BIT 5 IN STATUS BYTE 1 17 8 2 2 NPE BIT 6 IN STATUS BYTE 1 18 8 2 3 P1E P1A P2E P2A P3E P3A IN STATUS BYTE 2 18 8 2 4 PSYN BIT 7 IN STATUS BYTE 1 18 8 2 5 P2T BIT 0 IN CONTROL BYTE 2 18 8 2 6 2N BIT 1 IN CONTROL BYTE 2 18 8 2 7 ZSTP_ BIT 2 IN CONTROL BYTE...

Page 4: ...PLES OF CONNECTIONS 29 15 1 RESET WITH EXTERNAL 24V SUPPLY 29 15 2 RESET WITH OPTOCOUPLER 29 15 3 BUS CAPABLE SIGNALS IRQ1 AND IRQ2 30 15 4 SIGNALS U D SYN AND G1 30 15 5 BUS CAPABLE SIGNALS POS1 AND FEHLER ERROR 30 15 6 DIFFERENTIAL SIGNAL LINK 31 15 7 RS485 DATA TRANSFER WITH ONE DRIVE 31 15 8 RS485 DATA TRANSFER WITH SEVERAL DRIVES 32 15 9 ACTIVATE DEACTIVATE TERMINATING RESISTOR 32 15 10 SYNCH...

Page 5: ...3 1 Always switch off 0 machine and remove plug from outlet when removing covers mounting accompanying devices position transmitter especially light barrier etc or any other devices mentioned in the instruction manual Only qualified personnel are authorized to work on the electrical components Work on high voltage circuit areas is forbidden except as stated in the respective regulations e g DIN VD...

Page 6: ...Consisting of 1 Direct current motor DC1500 1 Electronic control AB286A5400 Power pack N202 1 Set of standard accessories B156 consisting of Set of hardware Documentation 1 Set of accessories Z56 consisting of Potential equalization cord Note If there is no metallical contact between drive motor and machine head the potential equalization cord supplied with the unit is to be wired from the machine...

Page 7: ...m a master computer A socket with an RS485 interface and further signal lines is provided for that Moreover the control has sockets for the connection of the motor position transmitter and external actuator B2 Socket for position transmitter in the motor B18 Socket for 180 sensor B41 Socket for motor power supply B80 Socket for actuator B485 Socket for RS485 interface and further signal lines S1 J...

Page 8: ...connecting cable between computer and AB286A control must be shielded Note All inputs and outputs of the AB286A control socket B485 are potential free 1 RESET 1 in connection with external nominal voltage 24V no load voltage max 36V 2 Output 5V max 15mA 3 TRI STATE line BUS capable 4 Differential driver outputs 5 Voltage 5V Imax 200mA ...

Page 9: ...se high U D U D Differential outputs of the direction of rotation of the position transmitter RESET 1 Reset 1 low active with U 11V RESET 2 Reset 2 low active with U 1 5V IRQ 1 Interrupt 1 low active IRQ 2 Interrupt 2 low active G1 512 impulses rotation G1 G1 Differential outputs 512 impulses rotation BAUD 1 Input 1 to set baud rates low active BAUD 2 Input 2 to set baud rates low active FEHLER Er...

Page 10: ... can be changed to 15V by moving a multipole connector J4 to a different position on the printed circuit board 15V Connect righthand pins 3 and 4 with jumper 5V Connect lefthand pins 1 and 2 with jumper factory setting 2 Nominal voltage 5V 100mA can be changed to 15V 100mA ATTENTION Before opening the cover turn power off and remove mains plug from outlet B80 B2 B18 J4 1 3 2 4 5V J4 3 1 4 2 KL2351...

Page 11: ...rol is selected with address F0 preset value If several controls are connected further addresses up to FF are valid Data transfer in ASCII see also chapter ASCII Data Transfer One word 10 bit 1 start bit 8 data bits 1 stop bit no parity bit 7 3 Transmit Timeout before NAK After detecting an error the NAK acknowledgment will only be sent after a timeout See the following table for the length of the...

Page 12: ... Check sum EXOR logic operation from ADR to ETX 7 7 Special Characters 3D equals value assignment 2C Separator in list call 2E Separator 7 8 Data Link Establishment Higher level control Master AB286A Slave Master transmits SOH ADR STX Text ETX BCC Slave transmits ADR ACK If telegram o k ADR NAK In case of error Parameters in the control are modified by the data link establishment The Text contains...

Page 13: ... the actual control status Group 1 4 Control Values The control values correspond to the system values after power on They can be modified online during the functional sequence Group 5 7 System Values The system values serve as basic settings which are rarely modified These values can be programmed once and are saved after power off Attention The system values cannot be modified during sewing Grou...

Page 14: ...eached Bit 5 1 Position 3A has been reached Bit 6 1 180 window has been reached Bit 7 1 Reserved Parameter 04 Control Byte 1 Bit 0 1 Triggers a software reset Bit 1 1 Direction of rotation cw Bit 3 2 00 Speed 1 Parameter 10 01 Speed 2 Parameter 11 10 Speed 30 Parameter 63 11 Speed 40 Parameter 64 Bit 6 4 000 Motor operation 001 Fast stop unpositioned 010 Stop in position 1 011 Stop in position 2 1...

Page 15: ...h pedal in position 1 è position 3 Parameter 08 Status Byte 3 Bit 0 1 Pedal contact A closed Bit 1 1 Pedal contact B closed Bit 2 1 Pedal contact C closed Bit 3 1 Pedal contact D closed Bit 4 1 Pedal in position 2 Bit 5 1 Pedal in position 1 Bit 6 1 Pedal in off position Bit 7 1 Pedal pressed forward Parameter 0A Status Byte 3 Bit 0 Reserved Bit 1 1 Counting direction from motor to handwheel inver...

Page 16: ... the transmitter in the motor 1 Falling edge of the ext sensor with positive counting direction is the reference point 2 Increasing edge of the ext sensors with positive counting direction is the reference point Parameter 57 Braking power Preset value for braking power at standstill preset value 0 i e braking at standstill is not effective Parameter 58 Ramp 1 Accelerating ramp 1 min ms Is transfer...

Page 17: ... Characteristics Parameter F0 Entry 1 2 bytes as for ex serial number can be entered here Parameter F1 Entry 2 2 bytes as for ex workplace number can be entered here Parameter F2 Operating hours 2 byte operating hours Parameter F3 Entry 3 2 bytes as for ex repair note can be entered here Parameter FA P c b no Main board number Parameter FB Control box no Control box number Parameter FC Efka type T...

Page 18: ...as been set a single impulse LOW HIGH LOW is issued at the output of position 2 This command will only be executed at standstill The bit is reset after issuing this impulse or whenever the drive has not stopped 8 2 6 2N Bit 1 in Control Byte 2 If this bit is set the speeds are doubled The quadruple speed must now be transmitted Internally the speed is limited to 10000 RPM The positioning speed wil...

Page 19: ...is done at 2 bytes 8 3 3 Accurate Positioning Accurate positioning is time optimized and reproducible Ensure that the value of ramp 3 the preset value in parameter 1A corresponds to the value in parameter 5A is lower than the maximum braking ramp determined by the system 3 to 5 1 min ms lower than the maximum value In order to determine the maximum braking ramp set the value of ramp 3 to the maxim...

Page 20: ...f rotation 00 0 01 1 00 0 1 6 61 Speed 10 023 35 DAC 3500 8CA 2250 1 6 62 Speed 20 023 35 DAC 3500 190 400 1 6 63 Speed 30 023 35 DAC 3500 2FE 766 1 6 64 Speed 40 023 35 DAC 3500 4E2 1250 1 6 65 Maximum speed 023 35 DAC 3500 BB8 3000 1 6 66 Positioning speed 23 35 FA 250 5A 90 1 7 70 P divisor 01 1 14 20 04 10 1 7 71 I divisor 01 1 28 40 06 6 1 7 72 Stop segment 00 0 32 50 06 6 1 E E0 Read out act...

Page 21: ...mited speed using pedal V1 Speed bit 1 EIQ2 Receive IRQ2 PDST1 Pedal stop bit 1 DRI Direction of rotation SIQ1 Transmit IRQ1 PDST2 Pedal stop bit 2 RES Software reset EIQ1 Receive IRQ1 CNTD Counting direction 9 ASCII Data Transfer The complete transfer of a protocol is done in ASCII Example Parameter 61 8CA 2250 2RPM speed 10 4500 RPM ASCII value of 6 54 decimal 36 hexadecimal of 1 49 decimal 31 h...

Page 22: ...s SOH ADR STX parameter no ENQ Slave transmits SOH ADR STX LIST ETX BCC A list is always transmitted in response to RTS until the master resets bit LST in the communication byte LIST means in this case Parameter Value Minimum Maximum Step Preset Access Authorization The list values are separated by commas ASCII 2C ...

Page 23: ... will be executed only after IRQ1 has become active and after the delay with timer 1 Example 2 Interrupt control byte 11001000 Bit 3 Transmit interrupt line 2 IRQ2 Bit 6 7 Delay with timer 2 IRQ2 In case of a subsequent RTS for a status byte the update of a certain bit within the status byte will be signalled by setting IRQ2 after the delay with timer 2 An interrupt is triggered by the status modi...

Page 24: ...atus Byte 1 PSYN NPE RDY P01 P02 POE DZE STP Example Query for readiness for operation after power on RTS parameter 2 Master transmits SOH ADR STX 30 32 ENQ Slave transmits SOH ADR STX 30 32 3D xx xx ETX BCC The master recognizes the readiness for operation from bit 5 12 2 Operation Example Sequence of the speed profile belo w Step Step 1 Determine speed 1 4000 RPM Control value A Parameter 10 200...

Page 25: ...5 Determine speed 1 4000 RPM Control value A Parameter 10 2000 2 RPM Master SOH ADR STX 31 30 3D 37 44 30 ETX BCC Slave ADR ACK The drive accelerates with flat edge to 4000 RPM Step 6 Reduce braking ramp 3 Control value A Parameter 1A 10 Master SOH ADR STX 31 41 3D 30 41 ETX BCC Slave ADR ACK Step 7 Drive is to stop in position 1 Default options by means of control byte 04 No reset Control Byte 04...

Page 26: ...rotation at 1500 RPM Step 12 Drive is to stop in position 2 Default options by means of control byte 04 No reset Control Byte 04 Bit 0 RES 0 Change direction of rotation Bit 1 DRI 1 Select speed 1 Bit 2 V1 0 Bit 3 V2 0 Drive is to stop in pos 2 Bit 4 STP1 1 Bit 5 STP2 1 Bit 6 STP3 0 Do not go to reference point Bit 7 NPA 0 Master SOH ADR STX 30 34 3D 33 32 ETX BCC Slave ADR ACK Step 13 Query as to...

Page 27: ...ADR ACK When bit 2 in status byte 1 changes from 0 to 1 time IRQ1 20ms starts and interrupt IRQ1 is triggered by the slave The master can identify without polling whether the position has been reached by receiving interrupt 1 13 Position Settings Group No Description MINIMUM MAXIMUM PRESET STEP 5 50 Position 1E 00 FF 80 1 5 51 Position 1A 00 FF 8A 1 5 52 Position 2E 00 FF 00 1 5 53 Position 2A 00 ...

Page 28: ...not reached ERROR 4 Processor breakdown illegal opcode 4 short 1 long signal Microprocessor does not work properly Interferences from outside e g sewing machine head not grounded line voltage disturbed Hardware malfunction on the computer printed circuit board ERROR 5 Commutation transmitter error 5 short 1 long signal Commutation transmitter defective 14 2 Audible Signal of the Module Address If ...

Page 29: ...5400 29 15 Examples of Connections 15 1 Reset with External 24V Supply 15 2 Reset with Optocoupler 25 10 R E S E T1 9 B485 1 0274 B03 24V 25 14 0V R E S E T 2 24 B485 1 0274 B04 ATTENTION Use shielded cables only ...

Page 30: ...Parameters 15 4 Signals U D SYN and G1 15 5 Bus Capable Signals POS1 and FEHLER ERROR 1 Further modules can be connected here 25 1 11 1 2 B485 I R Q 1 I R Q 2 1 URef 0274 B05 z B 74HC125 z B LM339 S Y N U D G 1 25 5 7 8 13 1 B485 0274 B 0 6 25 1 B485 4 18 POS 1 F E H L E R 1 URef z B LM339 0274 B07 ...

Page 31: ...lockwise rotation 15 7 RS485 Data Transfer with One Drive 15 14 16 U D U D 25 19 220 20 23 P O S 2 6 P O S 2 G 1 G 1 21 22 1 B485 2 220 220 7 1 6 8 MC3486 z B 13 0274 B08 U D C O N T R O L 3 5 P O S 2 G 1 4 13 100 Slave 1 AB286A 25 RS485 100 3 R S 1 RS485 2 1 B485 0274 B10 Master R T RxD TxD 5 S 1 7 3 2 1 6 8 4 z B DS3695 ...

Page 32: ...mponent side control cover after loosening the 4 screws Close jumper S1 see figure in chapter Socket Connectors on small p c b terminating resistor is effective Open jumper S1 on small p c b terminating resistor is not effective Put cover on again and tighten the screws Slave 4 B3 AB286A Slave 1 25 Slave 2 Slave 3 B485 AB286A RS485 100 3 R S 1 RS485 2 1 3 AB286A 2 B3 B3 2 3 AB286A Master 0274 B09 ...

Page 33: ...ion negative counting direction cw rotation negative counting direction ccw rotation positive counting direction cw rotation negative counting direction cw rotation negative counting direction ccw rotation positive counting direction xxxxxx0x xxxxxx0x 0274 B 2 0 PARAM 0A PARAM 04 1 2A 2A 2E 0274 B 2 1 xxxxxx0x xxxxxx1x PARAM 0A PARAM 04 2 2A 2A 2E xxxxxx1x xxxxxx0x PARAM 0A PARAM 04 0 2 7 4 B 2 2 ...

Page 34: ...ting direction cw rotation negative counting direction ccw rotation positive counting direction cw rotation negative counting direction cw rotation negative counting direction ccw rotation positive counting direction 0258 B24 xxxxxx0x xxxxxx0x PARAM 04 PARAM 0A 5 2A 2E 2A xxxxxx1x xxxxxx1x PARAM 0A PARAM 04 0274 B25 6 2E 2A 2A xxxxxx1x xxxxxx0x 0274 B26 PARAM 0A PARAM 04 7 2A 2E 2A 8 xxxxxx1x xxxx...

Page 35: ...n of rotation which can only be measured on the motor is used as counting direction for the motor shaft and the handwheel shaft If control bit CNTD 0 parameter 0A bit 1 the counting direction of the motor and the handwheel is the same If control bit CNTD 1 the counting direction of the motor and the handwheel is not the same The examples are based on the condition that the signal disk of the senso...

Page 36: ...ka net http www efka net OF AMERICA INC 3715 NORTHCREST ROAD SUITE 10 ATLANTA GEORGIA 30340 PHONE 770 457 7006 TELEFAX 770 458 3899 email efkaus aol com ELECTRONIC MOTORS SINGAPORE PTE LTD 67 AYER RAJAH CRESCENT 05 03 SINGAPORE 139950 PHONE 7772459 TELEFAX 7771048 email efkaems cyberway com sg 1 1 060201 B 402280 EN ...

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