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5.2.2

 

SURFACE PREPARATION 

Each Charging Station must be fixed to a pole or a wall by a fixing plate. 

5.2.3

 

RESOURCES FOR INSTALLATION 

For the installation of EFAPOWER EV-HC Station the following resources are going to be needed: 

Fasteners:

 

 

3x Screws M4 + 3x matching Anchors 

 

If EV-HC with cable, for cable holder: 2x Screw M4 + 2x matching  Anchor 

End terminals for input wiring by Unit: 

EV-HC 3 / 7 

 

 3  (three)  end  terminals  for  cable  according  to  Table  5  or  according  to  local  codes  (1  phase  +  neutral  + 
protective ground) 

EV-HC 11 / 22 

 

 5  (five)  end  terminals  for  cable  according  to  Table  5  or  according  to  local  codes  (3  phases  +  neutral  + 
protective ground) 

 

 

16A 

 

32A 

 

16A 

 

32A 

 

 

Table 5 - Input lines 

cross-section range 

*

 These cross-sections are applied to copper cable length up 

to 50m or according to local codes. For higher distances 
contact the manufacturer. 

 

max A 

Min cross-section*  Terminal block section 

16 A 

2,5mm

2

 

4mm

2

 

32 A 

4mm

2

 

4mm

2

 

Tools:

 

 

Screwdriver   

 

 

- for wall mount 

 

Crimping tool 

 

 

- for power and earth cables 

 

Torque screwdriver with flat blade 

- for input terminal blocks 

5.2.4

 

SITE VERIFICATION AND INSPECTION 

 

Check

 if 

Home

 

Charger 

has the 

appropriate

 

upstream

 

protection

 depending on the configuration of it 

 

Verify

  if  the 

neutral

  is  of 

type

 

TT

 

or

 

TN

.  Only  these  two  regimes  guarantee  a  good  and  correct 

functioning of the EFAPOWER EV-HC residual current device 

 

Verify

 the 

earth

 

circuit

 

resistance

: it should be 

according

 to 

IEC

 

60364/GB 16895.3

, and other applicable 

standards. In either case it must be 

under

 

150

 

Ω

 

 

Verify

 if the 

main

 

distribution

 

board

 has 

conditions

 to 

support

 

one

 more 

circuit

 

with

 the 

characteristics

 

required 

depending

 

on

 the 

model

 

 

Execute

 and 

test

 the 

installation

 

according

 to 

IEC

 

60364

 standard or 

local regulations for CE marked 

units 

and according to 

GB 16895.3, GB/T 16895.10, GB16895.5 

 standards or 

local regulations for GB 

marked units

 

 

test  document

  will  be 

issued

 

by

  the 

installer

  responsible  as  a 

guarantee

  to  the  user  that  the 

Homecharger was properly installed

 and ready to supply energy to charge the EV battery 

Table 4 

 Max current by phase 

Summary of Contents for EFAPOWER EV HC G3

Page 1: ...EFAPOWER EV HC G3 HOME CHARGING STATION Installation and User Manual...

Page 2: ...rademarks or registered service marks of their respective owners Symbols Index The following symbols are used in this manual to prevent accidents which may occur as a result of incorrect use of the ch...

Page 3: ...9 5 2 2 Surface Preparation 10 5 2 3 Resources for Installation 10 5 2 4 Site Verification and Inspection 10 5 3 HANDLING AND PLACING 11 5 3 1 Packaging 11 5 3 2 Visual Inspection 11 5 3 3 Handling 11...

Page 4: ...constitute a contractual obligation No part of this document may be photocopied reproduced or translated to other language without the written consent from EFACEC In case of any doubt regarding a sub...

Page 5: ...7kVA 7 4kVA 11kVA and 22kVA EFAPOWER EV HC station is user friendly and safe Different models are available with power plug or socket When equipped with a socket the power cord plug is coupled into it...

Page 6: ...ing with GB T20234 2 CE Units Type 2 according to EN 62196 2 GB Units Mode 3 according with GB T20234 2 EV Connection to EVSE CE units EN 61851 1 and IEC 61851 1 Case B and IEC 61851 1 Case C GB units...

Page 7: ...61851 22 Electric vehicle conductive charging system Part 22 AC Electric Vehicle Charging Station 10 EN IEC 61000 6 1 Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for residen...

Page 8: ...s Figure 3 EFAPOWEREV HC 3 7Parts RFID if applicable Output connection 3 7kVA 7 4kVA Output signaling Meter if applicable RCD and CB if applicable left side front side EV XX G3 YY 0F 00 G KK ZZP ZZ Me...

Page 9: ...plicable codes or safety standards This document describes the most commonly used installation and mounting scenarios If situations arise in which it is not possible to perform an installation followi...

Page 10: ...t ensure that the Unit can operate reliably while remaining within the range of its operating specifications 5 1 1 LOCAL CONDITIONS EFAPOWER EV HC Station has a protection degree of IP54 This Unit is...

Page 11: ...r very low temperatures it s recommended to provide additional protection either inside a building or a shelter or providing a roof protection for the Unit See example in Figure 6 Figure 6 EFAPOWEREV...

Page 12: ...suppressor please refer Figure 7 and Figure 8 Depending on the output of the Unit we can have several scenarios for the circuit breaker to be installed in the distribution board for each Unit The appr...

Page 13: ...5mm2 4mm2 32 A 4mm2 4mm2 Tools Screwdriver for wall mount Crimping tool for power and earth cables Torque screwdriver with flat blade for input terminal blocks 5 2 4 SITE VERIFICATION AND INSPECTION C...

Page 14: ...CKAGING EFAPOWER EV HC Station is shipped in a personalized package 493x400x187mm please refer to Figure 9 The Unit dimension is in Technical characteristics 2 1 5 3 2 VISUAL INSPECTION Check if the e...

Page 15: ...t be hanging on the wires a Unplug the earth cable on it faston terminal b Unplug the flat cable on the board X14 c Unplug the card reader cable on the board X6 if applicable 3 Fix the Unit to the wal...

Page 16: ...rs 5 3 4 2 and 5 3 4 3 EV HC11 EV HC22 Left grommet Charging Cable if applicable Middle grommet Input power cables refer chapters 5 3 4 2 and 5 3 4 3 Right grommet Communications refer chapter 5 3 4 4...

Page 17: ...nected in accordance with the harmonized standards or local regulation The upstream protection is provided for the Unit To ensure protection to technicians during installation of the EFAPOWER EV HC pl...

Page 18: ...Table 3 on page 9 5 3 4 4 COMMUNICATIONS IF APPLICABLE When applicable the communications on the EV HC shall be done through X2 double terminal marked with a red circle represented in both EV HC boxes...

Page 19: ...e EV HC If it s not suitable the USB RS485 converter connected directly to the EV HC due to distance constraints alternative pre installation it s allowed Figure 15 A shielded communication cable of a...

Page 20: ...n excel file ant therefore reports of charge associated to a specific RFID card can be generated ATTENTION There is a Maximum limit of the number of the chargers that can be connected this way 127 cha...

Page 21: ...minal of the EV HC the respective RS 485 cables of the satellites network Is possible to have a network up to 25 satellite units In this solution the RFID card reader is only located on the Central Un...

Page 22: ...ST NOT BE STARTED OR PUT INTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORIZED PERSON ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL DO NOT ATTEMPT TO SERVICE THE EF...

Page 23: ...lever There is a test button for operation and differential protection test After connecting the charging station for the first time wait a few seconds and the EV HC Station should be ready to use AT...

Page 24: ...pter 7 1 OUTPUT CONNECTOR EFAPOWER EV HC is prepared to charge electric vehicles according to the mentioned charging systems 7 1 1 TYPE 1 CONNECTOR Mode 3 7 1 2 TYPE 2 CONNECTOR Mode 3 7 1 3 TYPE GB C...

Page 25: ...QUENCES FOR EV HC WITHOUT AUTHENTICATION The green light Ready indicates the EV HC is ready to be connected to a vehicle In the following figure is represented the operation sequence to start charging...

Page 26: ...lowing figure is represented the stop charging sequence At this stage the station is ready to charge another vehicle NOTE If the user left the station charging and when returned light is blinking blue...

Page 27: ...ith authentication or by disconnecting the cable from the car In the following figure are the sequences for each method NOTE If the user left the station charging and when returned light is blinking b...

Page 28: ...damages caused after the warranty period but will gladly provide its customers with any technical consulting 8 1 PREVENTIVE MAINTENANCE This equipment must be kept in perfect condition to guarantee a...

Page 29: ...D s EV HC without authentication The Homecharger is ready but the charging process didn t start The connector is not properly plugged into the vehicle Verify the correct connection to the vehicle The...

Page 30: ...E F A P O W E R E V H C I N S T A L L A T I O N A N D U S E R M A N U A L 27 28 This Page Intentionally Left Blank...

Page 31: ...E F A P O W E R E V H C I N S T A L L A T I O N A N D U S E R M A N U A L 28 28 This Page Intentionally Left Blank...

Page 32: ...R EV HC G3 INSTALLATION AND USER MANUAL V 06 00 Rua Eng Frederico Ulrich Apartado 3078 4471 907 MOREIRA MAIA PORTUGAL Tel 351 229403241 Fax 351 229403209 serviceEEM efacec com www electricmobility efa...

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