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Manual

MSM-USM2G-BA-UK-004

Universal fault annunciator

for panel mounting



USM - Universal fault annunciator for panel mounting (2nd Generation)

Summary of Contents for BSM 1

Page 1: ...Manual MSM USM2G BA UK 004 Universal fault annunciator for panel mounting USM Universal fault annunciator for panel mounting 2nd Generation ...

Page 2: ...n IEC 60870 5 104 structures 13 3 6 3 Mirroring of single alarms 14 3 6 4 Protocol IEC 61850 optional 14 3 7 IP security according to BDEW guidelines optional 15 3 8 Labelling 16 3 9 Monitoring LEDs buttons and connections 16 3 10 Diagnosis 19 3 10 1 Watchdog LED Self monitoring and fault annunciating relays 19 3 10 2 Error codes 19 3 11 Terminal assignments 22 3 12 Front and back views of the USM...

Page 3: ...Submenu Repeat relays 57 5 3 3 6 Submenu LED colour settings 58 5 3 3 7 Submenu Analog channels 59 5 4 Main menu Monitor 63 5 5 Reset to factory settings 64 6 Parameterization via Excel file 64 6 1 Alarm channels and IEC objects 65 6 1 1 Alarms 65 6 1 2 IEC objects of the reporting channels 66 6 2 IEC objects and repeat relays 67 6 2 1 Relays 67 6 2 2 IEC objects of the repeat relays 68 6 3 Simple...

Page 4: ...uration incl option S 1st Interface card W Modbus TCP IEC60870 5 101 104 F Modbus TCP IEC60870 5 101 104 IEC 61850 2nd Interface card 0 none W Modbus RTU TCP IEC60870 5 101 104 L Modbus RTU TCP IEC60870 5 101 104 fibre optic interface Type SC LED color D parameterizable red green R parameterizable red green yellow orange blue white Additional cards 0 none R 1 1 relay for 8 48 way fault annunciator...

Page 5: ... of the hazard 59 U x x x x x x x x x Redundant operating voltage 0 no additional power supply 1 24 60 V AC DC 5 110 220 V AC DC Note This manual provides the safe and efficient use with the devices of the universal fault annunciating system in the following called USM fault annunciator or device The manual is part of the device and must be stored always accessible for the personnel in direct prox...

Page 6: ...Button Control elements e g buttons switches Indication elements e g signal lamps Display Display elements e g push buttons assignment of function buttons This symbol accentuates especially important passages This symbol refers to figures and other passages in this document or to further reading Note This combination of symbol and signal word warns of a possibly hazardous situation which can lead ...

Page 7: ...ul for the improvement of our products 2 7 Copyright trademark rights GNU licenses Copyright The copyrights for this manual are reserved The surrender of this manual to third parties reproduction in every type or form including extraction of contents are not tolerable without written permission from Elektra Elektronik GmbH Co Störcontroller KG in the following manufacturer except for internal purp...

Page 8: ...ithin our product The utilization of the used open source software is possible free of charge We do not charge a user fee or any other comparable charges for the use of the open source software contained in our products The GPL code as used in our product is published without guarantee and is underlying the copyrights of the respective author As far as programs contained in our products underlie t...

Page 9: ...ter voltage recovery all states are immediately resumed and the fault annunciator is wide for operating actions and new alarms The parameterization of the annunciator is done through the integrated web server with a web browser and by uploading of parameterization files By these means the reporting sequence input processing assignment to collective reports and horn triggering can be defined and pr...

Page 10: ...n be monitored and in case of an error a fault alarm is generated The alarm can be parameterized so that it is triggered at one of the following events when the limit value is exceeded if the value falls below the limit value if the measured value is within a range if the measured value is outside a range 3 2 2 Relay cards The relay cards 8 NO contacts each are independent from the 4 function rela...

Page 11: ...annunciators With cascading one USM and up to 3 BSMs BSM C or BSM P can be combined to form a fault annunciation system In this case the devices are connected via the system bus provided at the CAN bus sockets using network cables patch cables The USM operates as a master and the connected BSMs as slaves Thus systems with a maximum of 192 signal inputs 4 48 can be realized Systems formed in this w...

Page 12: ...ording to standard IEC 60874 13 protocol interface 1 x COM parameterizable RS232 or RS485 pluggable terminal serial protocol interface Using the protocol interfaces the fault annunciators can be connected via the following protocols Modbus RTU TCP fault annunciator is a Modbus slave IEC 60870 5 101 fault annunciator is an IEC server IEC 60870 5 104 fault annunciator is an IEC server or client IEC ...

Page 13: ...isition devices IEC Server Slave with an IEC Client Master 3 6 2 USM as an output module in IEC 60870 5 104 structures Fig 3 3 Application example with USM as an output module In this application example the USM48 is used to signal faults that are detected via the IEC interface are collected from various devices Additional wiring of the individual fault indication contacts is therefore not necessa...

Page 14: ...via the IEC 61850 protocol In addition various individual alarms are generated which depending on the type of alarm must also be transmitted to the process control system or other devices at the field or station level With the aid of the optionally integrable IEC 61850 server the fault indicators of the USM series take on this rag man function Individual alarms and with the help of the optional an...

Page 15: ...ulfill these requirements The following functions have been added or extended for this purpose Password management Firewall settings Certificate management File transfer via SFTP Secure File Transfer Protocol Communication using HTTPS Hypertext Transfer Protocol Secure For detailed information on the IT security functionalities please refer to the separate documentation MSM SEC BA UK The individua...

Page 16: ...Flashing green Signaling of an alternative operating state see table below S1 Watchdog LED supply voltage 1 Off No supply voltage 1 and 2 Steady light red Error supply voltage 1 Steady light green Supply voltage 1 error free S2 Watchdog LED supply voltage 2 redundant supply Off Option redundant supply voltage not integrated Steady light red Error supply voltage 2 Steady light green Supply voltage ...

Page 17: ...relays and IEC communication stays active though The alarm acknowledgement on the fault annunciator is deactivated Table 3 1 Indication of alternative operating states of the USM by green flashing of the Watchdog LED OK The illustration of the USM with 24 reporting channels is given here only as an example to clarify the principle The number of reporting channels and the LED colors of the watchdog...

Page 18: ...ion Ethernet RJ45 11 Terminals serial interface RS232 optional RS 485 12 Watchdog LEDs Communication red Tx serial interface green Rx serial interface yellow Can Bus 13 Service and diagnosis interface USB B factory interface 14 CAN Bus interface Systembus RJ45 15 2 x USB A interface 16 Terminals serial interface RS232 optional 17 Watchdog LEDs Communication optional red Tx serial interface green R...

Page 19: ...the following table correspond to the red flashing sequence of the Operating mode control LED of the USM Example Error 68 Connection to NTP Server disturbed Flashing sequence of OK LED long long long long long long short short short short short short short short pause In the following table the error codes of the USM are enlisted Error code Error Note 1 Collective error This error is additionally ...

Page 20: ...een downloaded to the device Please contact customer service 32 CID file missing Please download CID file to the device 33 Parameter file missing Restore factory setting via web server then perform parameterization again or import Contact customer service if the error persists 34 Imported configuration is faulty Download correct file to the device or restore default setting by means of the web ser...

Page 21: ...C 104 Client connection A configured IEC server cannot be reached by the client or does not send any data 64 Ethernet connection 1 X8 Ethernet connection faulty Check the Ethernet cable at the USM and the remote terminal switch 65 Ethernet connection 2 X98 67 IEC104 Client GA incomplete The IEC server can be reached by the client but the general interrogation returns incomplete data Check the conf...

Page 22: ...Functional description Page 22 of 72 MSM USM2G BA UK 004 3 11 Terminal assignments Fig 3 9 Terminal assignments of the USM ...

Page 23: ...ight slot with the highest terminal number in descending order Analog input cards are then added to the left of them in the direction of the slots with the lowest terminal number Example If 3 analog input cards and 2 relay cards are installed in a fault annunciator with 40 inputs the two relay cards are located in the slots X38 X36 and the analog input cards in the slots X34 X32 and X30 However if...

Page 24: ...n the task and local circumstances the following connection variants can be selected Fig 3 14 Potential separated sensors Fig 3 15 Sensors with common reference ground Ground connected to sensor Fig 3 16 Sensors with common reference ground Fig 3 17 Sensors with differential output Ground connected to the input terminals ...

Page 25: ...gement of the terminals of the signaling inputs and their assignment to the displays in the front The units are each shown with the maximum configuration i e all options For units which do not have these options the corresponding terminals are omitted Fig 3 18 Front und Back view of the USM 08 3 12 2 USM 16 Fig 3 19 Front and back view of the USM 16 in housing 96 x 96 ...

Page 26: ...nctional description Page 26 of 72 MSM USM2G BA UK 004 3 12 3 USM 16 in wide housing Fig 3 20 Front view of the USM 16W in wide housing 96 x 192 Fig 3 21 Back view of the USM 16W in wide housing 96 x 192 ...

Page 27: ...Functional description 3 12 4 USM 24 Fig 3 22 Front view of the USM 24 Fig 3 23 Back view of the USM 24 ...

Page 28: ...Functional description Page 28 of 72 MSM USM2G BA UK 004 3 12 5 USM 32 Fig 3 24 Front view des USM 32 Fig 3 25 Back view of the USM 32 ...

Page 29: ...Functional description 3 12 6 USM 40 Fig 3 26 Front view of the USM 40 Fig 3 27 Back view of the USM 40 ...

Page 30: ...Functional description Page 30 of 72 MSM USM2G BA UK 004 3 12 7 USM 48 Fig 3 28 Front view of the USM 48 Fig 3 29 Back view of the USM 48 ...

Page 31: ...is always the first alarm at the top left of the front panel display In the following example this is X14 1 The other assignments of the input terminals are as shown in the individual alarm labels on the front panel in the drawing below Fig 3 30 Assignment between alarm input and LED display using the example of a USM 24 ...

Page 32: ...1 2 W 50 250 25 45 250 1 6 Table 3 4 Signal voltage keys USM If not specified otherwise the given information for alternating voltage are effective values and refer to a sinusoidal alternating voltage with a frequency of 50 60 Hz Analog inputs Resolution 12 Bit Measuring tolerance of the measuring range end value Tamb 20 60 C 0 5 Voltage input Measuring range UDIFF 10 10 V SELV PELV Overvoltage re...

Page 33: ...Ethernet connection only USM 100 Base T RJ45 Fibre optic connection optionally USM Multimode 50 62 5 125 μm 1300 nm Plug SC duplex acc to norm IEC 60874 13 Mechanical data Table 3 6 Measurements of the USM Mounting Panel mounting Required installation depth 120 mm Minimum horizontal gap between 2 devices 15 mm Connection terminals pluggable Wire cross section rigid or flexible Without wire sleeves...

Page 34: ... 0 kV AC 50 Hz 1 min Relay outputs against each other 500 V 50 Hz 1 min Surge voltage strength RS232 RS485 against Digital inputs 2 5 kV 1 2 50 µs 0 5 J according to IEC60255 27 Relay outputs 2 5 kV 1 2 50 µs 0 5 J according to IEC60255 27 Supply 2 5 kV 1 2 50 µs 0 5 J according to IEC60255 27 Relay outputs against each other 500 V 1 2 50 µs 0 5 J according to IEC60255 27 Electromagnetic compatibi...

Page 35: ...each other by means of a patch cable through the CAN Bus interfaces terminal X7 at the USM and terminals X7 X8 at the BSM 6 Connect the power supply and activate power supply 7 Parameterize the fault annunciator refer to section Parameterization 8 After switching on the fault annunciator requires about 30 s for the system test and initialization which is completed with alternate green flashing of ...

Page 36: ...The configuration interface can be accessed from the browser http IP Address or https IP Address if an s version is used The default IP address of the USM is as follows 192 168 1 99 Fig 5 1 Login window The identification of each logged in browser is done by a random 32 byte session ID No cookies are being used Up to 8 sessions logged in users are possible at the same time The sessions are monitor...

Page 37: ...eters in the fault annunciators After finishing the parameterisation the new parameters have to be accepted and thus stored into the device Accept all 4 configurations With this button the parameters of all devices base device and optionally defined slave devices annunciator 1 3 will be accepted and stored Dismiss configuration Dismissal of all changes done in the session since last accept configu...

Page 38: ...s manual however we would like to explain the individual menus in the order in which they appear in the menu bar Some dialog pages are structured in the form of card tabs and contain additional buttons The function of these elements is explained in the description of the respective pages Fig 5 3 Tabs and buttons on the page Master device When switching between different menus or tabs the changes w...

Page 39: ...ing of the line The time stamps are assigned in UTC time The log file is not an event recorder it does not contain any fault events of the process The log file is structured as a ring buffer and can contain approx 5000 entries When the size of 5000 entries is reached the oldest entries are deleted Show log file The file is opened in the browser There is no automatic update of the page therefore th...

Page 40: ...arm reporting channels o Alarm reporting sequence o Buttons function inputs o Relays function relays o Repeat relays o LED color adjustment o Analog channels Slave device 1 3 fault alarm functionality If Slave devices of a fault alarm cascade have been created their fault alarm functionality can be parameterized here analogous to the Master device Subgroup Protocols IEC 61850 IEC 60870 5 101 104 M...

Page 41: ...ia the CAN bus interfaces For this purpose the devices are connected with network cables patch cables The USM works as a master and the connected annunciators as slaves Thus systems with up to 192 signal inputs 4 48 can be realized External MSM relay expansion modules cannot be connected when using fault annunciator cascades Fig 5 6 Example of a cascaded annunciator system Please note that the sla...

Page 42: ...ing sequences of the slave annunciators are identical to those of the master annunciator By this means up to three slave devices can be added Each slave will be displayed under the name Slave device 1 3 in the menu Parameter independent from the defined device name By click on the paper bin symbol the respective last slave device in the cascaded system can be deleted again The device type of the m...

Page 43: ...rom an arbitrary folder Export parameterization The parameter file of the selected device 0 master or slave device 1 3 is saved in compressed form Depending on the setting of your Internet browser this is saved under the name USMDeviceX pcf X as device number 0 3 in the default download folder of the Internet browser used or the name and storage location can be freely selected Parameters currently...

Page 44: ...des an Ethernet interface on the terminal X8 Network 0 Optionally the annunciator can provide an additional Ethernet interface on the terminal X98 Network 1 Both interfaces are completely separated and need to be operated in two independent networks The two Ethernet interfaces are equivalent and can be used e g for communication with a SCADA system or for parameterization For both Ethernet interfa...

Page 45: ...a routers IEC 61850 interface If an IEC 61850 interface is to be used select the network via which this is to be done Communication via IEC 61850 is only possible on one of the two networks 5 3 2 3 Submenu Security Passwords The passwords for the two users admin with authentication and user can be changed here admin administrator rights for reading and writing user user with limited rights rights ...

Page 46: ...ng error will be displayed by flashing on the Watchdog LED Relay The Alive Relay is triggered by this error section 3 10 Diagnosis Collective error This error is assigned to the collective device error which can be transmitted through the IEC interface Interface If this checkbox is activated the corresponding error can be forwarded through the IEC interface Output active If this check box is activ...

Page 47: ...n be switched between RS232 and RS485 5 3 2 6 Submenu Firmware If a firmware update is required for the USM the respective firmware file can be uploaded into the device on this page 5 3 2 7 Submenu Licences The USM provides communication through the protocol IEC 60870 5 101 104 by default Optionally the annunciator can provide communication through IEC 61850 For this communication a software licen...

Page 48: ...is connected Device name A device name consisting of 40 ASCII characters may be assigned here This name is used for the identification of the device is transferred to the device during parameterization and stored there It is displayed on the parameterization interface but is not transferred to the CID file as a designation when using the IEC 61850 interface Labelling strips With a click on the but...

Page 49: ...issued This prevents multiple alarms in the case of a bouncing switch Time 0 ms 1000 ms settable in steps of 1 ms RD _ _ Response delay The alarm delay delays a permanently pending alarm debounced and monitored for flutter before it is processed This is intended to suppress error alarms that would occur for example if a value is only briefly exceeded or underrun The time span is significantly grea...

Page 50: ...etc Logic Alarm via internal logical link currently only possible via an EXCEL list to be imported Section Parameterization via Excel list Device error Alarm channel is triggered by a device error as defined in the menu System Error mask Analog input Alarm is formed from an analog input Watchdog Alarm is generated from the function Watchdog object for monitoring of the IEC 61850 communication A Ac...

Page 51: ... forwarded or deleted This is to suppress error alarms that would occur for example if a value is only briefly exceeded or underrun Example The monitoring contact of a thermostat triggers briefly before the corresponding temperature is reached by the conditional control loop time Because this short overtemperature should not be reported as a malfunction the alarm can be suppressed with the alarm d...

Page 52: ... reporting sequence applies to all devices which is why this submenu is only available on the master device In order to be able to adapt the sequences as flexibly as possible to the respective requirements these are composed of individual components For device and channel designation all characters from A Z and 0 9 are allowed The special characters are not allowed For channel designations backsla...

Page 53: ... acknowledged Output parallel static dynamic The collective alarm is set with the first coming alarm With each further alarm the collective alarm is deleted for approx 0 8 s then set again When all alarms have gone and have been acknowledged the collective alarm is permanently deleted dynamic The collective alarm is activated for approx 0 8 s with each incoming alarm Input parallel statically ackn...

Page 54: ...tivated see section Buttons and function inputs Automatic acknowledgement Horn is automatically acknowledged after the set time This time can be selected differently from the time for automatic horn acknowledgement in normal operating mode Table 5 3 Parameter of the horn function 5 3 3 3 Submenu Buttons and function inputs Fig 5 17 Submenu Buttons and function inputs On this dialog page the functi...

Page 55: ...nowledged after the parameterized time Unmanned function As long as this operating mode is active there is no visual or audible output of pending alarms The internal alarm processing and if necessary the control of relays or the output of alarms via interface remain active Alarm acknowledgement at the fault annunciator is deactivated Table 5 4 Assignment of buttons and function inputs The assignme...

Page 56: ...ion is executed Collective report 1 2 3 The relay is activated by collective alarm 1 2 or 3 Horn Horn control Alive Live contact of the self monitoring permanently assigned to relay 4 Function input 1 2 Function input controls relay output Interface Control via interface e g IEC 60870 5 101 104 or IEC 61850 Pulse output with set wipe duration is possible Button 1 4 Button controls relay output But...

Page 57: ... deactivation does not affect the control via the interface Inverted If this check mark is set the negation of the respective function is executed e g the relay then drops out when the collective report occurs and picks up when no collective report is present This option is also effective for control via the interface Output parallel If the relay is activated by an alarm input it can be defined wh...

Page 58: ...GB LED The basic parameterization of the colour setting is the same The variants differ only in the selectable colours Duo LED LED off grey box or the colours red and green RGB LED LED off grey box or the colours red green yellow blue orange and white The selection LED off is only available for the state Off Operation indication For both states OFF and ON the LED can be triggered as follows LED OF...

Page 59: ...played if analog cards are integrated in the fault indicator The parameters are divided into 4 dialog pages which are displayed by clicking the corresponding buttons Reports Adaption Sensor Transmission The currently edited dialog is preceded by a in the button The other dialogs have a leading in the button Fig 5 21 Submenu analog channels for a fault annunciator with one analog card with 4 inputs...

Page 60: ...able 5 6 Basic settings of the analog inputs When the analog values are changed alarms can be generated in the fault annunciator during one of the following operations when the limit value is exceeded if the value falls below the limit value if the measured value is outside a range if the measured value is within a range Parameter Interpretation Reporting channel Channel on which an alarm is gener...

Page 61: ...eters The first 5 columns are taken from the previous dialog but can be changed Parameter Interpretation Adaption Offset The offset is added to the measured value The addition takes place only after the value has been multiplied by the gain The unit of the offset is automatically adapted to the measuring mode and displayed as Volt or mA Factory setting 0 Adaption Gain The measured value is multipl...

Page 62: ...pper limit To scale the sensor output signal to the physical value the physical value is specified at the smallest sensor value 0 V 0 mA or 4 mA and at the largest possible sensor value 10 V or 20 mA Table 5 8 Scaling of analog values Dialog Transmission Fig 5 24 Submenu analog channels dialog transmission The first 5 columns are taken from the previous dialog but can be changed The measured value...

Page 63: ...lled up via the corresponding register cards The 9 buttons shown in yellow symbolise functions and can be pressed by mouse click to trigger the corresponding action acknowledgement function test if logged in as administrator The states of the 4 function relays and if available the 1 1 relays are also displayed red excited white idle state Relays which are parameterized for control via the interfac...

Page 64: ...in under the IP address 192 168 1 99 6 Parameterization via Excel file In many applications a part of the required information for parameterization is already available in Excel files e g data point lists In this case it is useful to transfer this information to a template and import it into the annunciator EES provides a template that can be filled in and processed with common procedures With the...

Page 65: ...in these columns have to be consistent Signal name 1 and 2 The content of these two fields is used for the parameter Signal name of the reporting channels in the parameterization interface To gain a 3 lined labelling a third line can be generated in the field signal name 2 by inserting a as separation between lines 2 and 3 Operation Normally closed The respective function operation indication or p...

Page 66: ...ete object parameters ASDU integer value 0 65535 or structured xx xx e g 11 22 IOA integer value 0 16777215 or structured xx xx xx e g 11 22 33 IEC Typ integer value indicating the respective IEC object type according to standard 1 single report without timestamp 2 single report with short timestamp 3 double report without timestamp 4 double report with short timestamp 5 step position without time...

Page 67: ... to certain contents Device number and relay The column device number 0 3 indicates the device that is addressed master annunciator 0 or one of the up to three slaves 1 3 The column relay addresses the respective repeat relay on the respective device The values entered in these columns have to be consistent Input Input indicates the signal input which triggers the relay The inputs 1 40 can be assi...

Page 68: ...mp 33 32 bit report with long timestamp 45 single command without timestamp 46 double command without timestamp 47 step command without timestamp 58 single command with long timestamp 59 double command with long timestamp 60 step command with long timestamp For empty fields the value will be set to 0 no type Object parameters selective functions The respective function can be activated by entering...

Page 69: ...ction is fulfilled Device 0 3 Output channel alarm This value defines the alarm channel which is triggered on the respective device when the disjunction is fulfilled Alarm 1 48 Triggering alarms E1 E192 An x X in the respective column indicates that this alarm is used as input for the logic disjunction Logic inputs In the parameterization interface menu Annunciator Reporting channels Signal source...

Page 70: ...roduct proceed according to the instructions below These may only be carried out by trained specialist personnel Improperly performed activities can lead to partial or complete failure of the product Shutdown Deenergize the device Disconnect the wiring Loosen the retaining clips and remove the unit from the front panel or door Proper storage until re commissioning or until dispatch to the manufact...

Page 71: ...ons Alternatively a return delivery to the manufacturer should be considered Packing instructions Please make sure you use suitable shipping packaging original packaging if possible Please observe country specific regulations for the shipment of electronic products Technical service Elektra Elektronik GmbH Co Störcontroller KG Hummelbühl 7 7 1 71522 Backnang Tel 49 0 7191 182 0 Fax 49 0 7191 182 2...

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