Edgewater Networks 188 Center Console 2014 Owner Assistance Manual Download

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SEASTAR and BAYSTAR Hydraulic Steering Systems

10-9

HF5518

Vertical Bleeder Tee

HF5521

Vertical Bleeder Tee

HF5520

Horiz. Bleeder Tee

HF5519

Bleed Tee

(TM Cylinders)

HF5529

Elbow Fitting

HF5528

Straight Fitting

HF5527

Union Coupling Fitting

HF5526

Tube Nut

(6 per kit)

For use with 3/8"

Nylon and/or 3/8" copper
tubing

(3 per kit)

HF5530

Tee Fitting

HF5533

Tee Fitting

HF5532

Connector Fitting

HF5531

Tee Fitting

(3 per kit)

HF5534

Elbow Fitting

HF5538

Street Elbow

HF5536

Tee Fitting

HF5524

Cap Plug Nut

(3 per kit)

(2 per kit inc.'O' Ring)

For use with Front Mount
Cylinders ONLY

3/8" TUBE

1/4" NPT

3/8" TUBE

(3 per kit)

1/4" NPT

3/8" TUBE

1/4" NPT

3/8" TUBE

1/4" NPT

All SeaStar Manual Hydraulic
steering systems utilize
the same style of fittings
for all applications. These
are 3/8" compression
fittings which utilize a
9/16"–24 extra fine thread.
Refer to page 10-1.

3/8" TUBE

1/4" NPT

3/8" NPT

3/8" TUBE

HF5540

45° Fitting

(2 per kit)

1/4"
NPT

3/8" TUBE

3/8" NPT

3/8" TUBE

HF5548

Bleed Nipple

FITTINGS

1/4" NPT

3/8" TUBE

BLEED NIPPLE

3/8" NPT

3/4" UNF

3/8" TUBE

BLEED NIPPLE

3/8" TUBE

BLEED NIPPLE

3/8" NPT

(2 per kit)

45˚ FLARE

(2 per kit)

HF5566

Adapter Fitting

3/8" TUBE

9/16"–18UNF
JIC 37.5
FLARE

FITTINGS

Summary of Contents for 188 Center Console 2014

Page 1: ...188CC 188 Center Console OWNER ASSISTANCE MANUAL Revised 2014...

Page 2: ...gal 162 77L TRANSOM HEIGHT S 25 MAX POWER 150hp 115kw COCKPIT DEPTH 24 61cm COCKPIT AREA 66sq ft 6 1m APPROX LENGTH ON TRAILER 24 7 31m BRIDGE CLEARANCE W OUT TOP 5 4 1 6m W SUNTOP 6 5 2 0m W T TOP 8...

Page 3: ...boat large or small We believe you ll have many years of enjoyment from your new EdgeWater and thank you for entrusting your leisure time to one of our fine products This manual has been assembled to...

Page 4: ...dress City State Zip Phone Fax Purchase Date Engine Make Model Delivery Date Engine Serial Hull Number DMA Ignition Key EdgeWater Power Boats LLC reserves the right to make alterations in the standard...

Page 5: ...t 12 4 4 Fueling 12 4 5 Fuel System Maintenance 13 4 6 Fuel Filters 13 Chapter 5 Electrical System 13 5 1 General 13 5 2 Accessory Panel Switches 13 5 3 Electrical System Maintenance 14 Chapter 6 Raw...

Page 6: ...oat 22 9 6 Docking 22 9 7 After Operation 23 9 8 Trailering Your Boat 23 9 9 Launching Your Boat 24 9 10 Retrieving Your Boat 24 Chapter 10 Routine Maintenance 25 10 1 Exterior Hull and Deck 25 10 2 E...

Page 7: ...re than 500 or if the boat is completely lost a formal report must be made within 10 days Questions regarding accidents may be directed to the Boating Safety Hotline 800 368 5647 Education Whether or...

Page 8: ...nd forth Keeping the wheel in the center without overcompensating for the slight wandering will prevent over steering and reduce the tendency to wander Steering System Maintenance Routine system inspe...

Page 9: ...an oil tank in the aft port locker Make sure this tank always has a sufficient amount of the recommended 2 cycle oil for your cruise plus some reserve 4 cycle engines require oil be maintained in the...

Page 10: ...ist you in the proper selection of a propeller for your boat This selection is based on the horsepower of the engine and its relationship to the size and weight of the boat Propeller sizes are determi...

Page 11: ...n your boat Every boat is not equipped with full instrumentation All factory installed Yamaha engines include Yamaha s digital multifunction tachometer and speedometer Refer to your engine operators m...

Page 12: ...reading prior to fill up and how may gallons to top off the tank at each fill up Make sure the boat is floating the same position By subtracting the amount to top off from total fuel capacity you can...

Page 13: ...s manufacture If any odor of gasoline is detected immediately shut off all engines and electrical devices until the source and condition of the odor has been determined and eliminated Have a fire exti...

Page 14: ...the fuel system 4 6 Fuel Filters A fuel filter is installed in the transom area of your EdgeWater 188CC located behind the starboard aft access door This is a fuel water separator type of filter and...

Page 15: ...t be taken not to get grease on the glass portion of the lights as it will cause them to overheat and burn out Inspect all wiring for breaks loose terminals and sound insulation Replace worn or deteri...

Page 16: ...iaphragm pump is fed by a freshwater tank located inside the console The shower head assembly is located on the port side of the console The freshwater switch should be turned on immediately prior to...

Page 17: ...and if there is debris it may be cleaned and replaced Replace the pump assembly and check its operation by turning on the momentary switch on the helm switch panel When the boat is out of the water i...

Page 18: ...ests on board Many states now require children to wear PFD s at all times You should check with your state to determine the proper requirements You should maintain at least one Type I II or III PFD fo...

Page 19: ...ndix for a complete discussion on line size relative to boat length Waterproof flashlight with good batteries Spare batteries Spare boat keys Binoculars Tow line This should be a minimum of 50 long wi...

Page 20: ...operational equipment such as running lights and horns to make sure they are on board and operable Make sure there are enough provisions for the cruise Leave a float plan with someone who can notify...

Page 21: ...rse be taken from your local Coast Guard Auxiliary or local Department of Natural Resources There are also many good reference books in your local library as well as numerous sites on the Internet Rem...

Page 22: ...and your planned activity After coming on plane raise the trim to a point where the engine is level with or slightly above the plane of the water This is usually with the bow at about 3o to 5o above l...

Page 23: ...m as close to amidships as possible This reduces the tendency to yaw If possible the towing boat should use a bridle attached to the two stern ski tow eyes The vessel being towed should attach the tow...

Page 24: ...eft in the water make sure it is secure and free to properly accommodate any tide Turn off all electronics and leave the battery switch in the off position Remember the bilge pump will operate properl...

Page 25: ...9 9 Launching Your Boat When you arrive at the ramp prepare your boat before getting in the ramp line Make sure the hull plug is in place Place a line on the bow and stern cleats to be at the dock re...

Page 26: ...h use NOTE Do not use any cleaners containing ammonia or with extremely high or low PH levels as this will effect condition of gelcoat The hull should be waxed periodically at least once a year with a...

Page 27: ...ns carefully 10 2 Engine If you have a new engine with a built in flushing device the engine may be flushed without cranking If the engine does not have a built in flush device one may be purchased to...

Page 28: ...d 11 2 Swim Platform optional If your EdgeWater 188CC is equipped with the optional swim platform there are several important things to remember for safe use and operation of this useful option Always...

Page 29: ...ea can breathe 12 3 Storage It is best to store the boat inside however if inside storage is not available use the following guidelines in order of preference Under awning with no boat cover Outside u...

Page 30: ...29 Appendix 188CC...

Page 31: ......

Page 32: ...Hydraulic Steering System 31...

Page 33: ...SUGGESTED UNDERWAY OCCUPANT POSITIONS 188 CC WEIGHT SHOULD BE EVENLY DISTRIBUTED...

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Page 38: ...H Y D R A U L I C S T E E R I N G S E L E C T I O N G U I D E 2 0 0 8 M A R I N E BAYSTAR SEASTAR HYNAUTIC...

Page 39: ...boater you are responsible for having all required safety equipment for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the waterways Boat...

Page 40: ...eaStar Steering 6 7 SeaStar Power Steering 7 1 Hynautic Trim Tabs 8 1 SeaStar Hynautic Helms General 9 1 SeaStar Standard Rear Mount Helms 9 4 SeaStar Tilt Sport Tilt Helms 9 5 Hynautic Helms 9 7 SeaS...

Page 41: ...d simplicity BayStar SeaStar the hydraulic steering systems that are Easy to install Only three components helm cylinder tube or hose Compact and attractive helm design Variety of helm mounting config...

Page 42: ...linder The most important differences between the variety of steering systems available is the cylinder selection Both BayStar and SeaStar systems have a cylinder for most steering applications 3 Hose...

Page 43: ...ndard or tilt helm 3 additional features such as autopilots Notes on Steering Response versus Steering effort Steering wheel effort is directly proportional to the number of wheel turns lock to lock T...

Page 44: ...mph Most economical system to meet my steering needs Page 3 1 3 2 Power Assist Automotive Style Feel and Comfort Page 2 1 3 1 3 2 OUTBOARD Single 150HP 350HP OVER 65mph Most economical system to meet...

Page 45: ...vi Selection Guide...

Page 46: ...g BayStar continues the tradition bringing comfort and safety to boating The BayStar steering system consists of a super low friction helm for smooth comfortable steering a balanced cylinder featuring...

Page 47: ...to select your BayStar System TILT HELM PART HH4315 STANDARD HELM PART HH4314 9 2 233 5mm 4 8 122mm 6 8 173mm 2 4 61mm 1 3 33mm 3 6 91 5mm 3 5 89mm 3 76mm 42 6 1 4 NPT PORTS 4 1 2 3 4 5 3 DIA 76 mm 4...

Page 48: ...l restrictions also apply to external motor mount brackets iii Ensure dimension A maintained through full trim tilt range iv Maximum transom thickness 3 76mm v Engines less than 70HP may require up to...

Page 49: ...lication chart on page 1 5 If the cylinder that you are replacing does not include the letter H after the part number you will need to reuse the fittings out of your old cylinder and or purchase fitti...

Page 50: ...OHATSU 1990 DATE 140 140 HP HC4645H YAMAHA 1998 DATE 40 50 HP HC4645H 2 1998 DATE 60 HP HC4645H 3 1986 DATE 70 90 HP HC4645H 1 1997 DATE 80 150 HP 4 Stroke HC4645H 2000 DATE 25 60 HP 4 Stroke HC4648H...

Page 51: ...1 6 Selection Guide...

Page 52: ...s These were the driving forces behind the design of SeaStar and SeaStar PRO Power Assist This new and innovative product is highly recommended on any 200HP and above outboard application to give your...

Page 53: ...controlled hydraulic pump that boosts the fluid being sent from the helm pump to the steering cylinder this will result in much easier effort at the wheel even when under heavy loads A compensating li...

Page 54: ...x systems Failure to do so may void your warranty NOTICE NOTICE Plan ahead There MUST be at least 4 feet of hose between the helm pump and power assist or the power assist and the steering cylinder NO...

Page 55: ...2 4 Selection Guide...

Page 56: ...2 CRUISER Cuddy express bridge cruiser primarily designed for cruising It has overnight accommodations Typically rigged with two steering stations Boats may be single and or dual engine and is genera...

Page 57: ...o 700 HP Typical applications include center console fishboats and cruisers How to select a front mount outboard steering system 1 From the order guide on page 3 3 select the system configuration base...

Page 58: ...HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATION ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SEA...

Page 59: ...7xx Cylinders See Notes 2 4 HC53xx Cylinders HO67xx Tie Bars HO60xx Tie Bar 3 4 Selection Guide OUTBOARD FRONT MOUNT 300HP Outboard Installation Recommendations With the introduction of heavier higher...

Page 60: ...icator HC5348 MERCURY 1984 1994 2 4 2 5HP EFI HC5345 See Note 2 1989 DATE 75 300HP HC5345 1996 DATE 75 225HP 4 Stroke HC5345 1998 DATE 30 60HP HC5345 See Note 1 2003 DATE 250 300HP XS HC6345 See Note...

Page 61: ...HP HC5348 HO6001 HO6002 1998 DATE 40 140HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 2003 DATE 90HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 US MARINE 1996 DATE 90 120HP HC5345 HO6001 HO6002 YAMAHA 199...

Page 62: ...50 300HP HC5345 HO6001 HO6002 See Note 4 1991 DATE 200 225HP HC5345 HO6003 HO6002 See Note 4 1991 DATE 90 225HP Ficht HC5345 HO5080 See Note 2 4 1998 DATE 65 70HP 4 Stroke HC5345 HO6003 HO6002 See Not...

Page 63: ...Verado N A HC6751 p x 1 HC6751 p x 1 required for triples Tiebar HO6700 x 1 HC6752 c x 1 250 300HP XS HC6750 s x 1 HC6750 s x 1 2 x HO6700 tiebar kits One cylinder per HC6751 p x 1 HC6751 p x 1 requir...

Page 64: ...ystems require the use of a SeaStar PRO helm and SeaStar PRO 1500psi reinforced Kevlar hoses ONLY SUPPORT ROD KEY WAY SEASTAR PRO CYLINDER HC6345 SUPPORT ROD KEY WAY NEW BUSHINGS LONGER BUSHINGS SUPPO...

Page 65: ...6345 2005 DATE E250HP Vindicator N A Contact Teleflex MERCURY 1989 DATE 150 300 2 Stroke 4 Stroke HC6345 XS engine requires mercury supplied and XS Engines tiller bolt on install SUZUKI 1986 DATE 150...

Page 66: ...iebar length c Minimum engine center distance is 26 unless engine manufacturer recommendation is greater Motor Well dimensions required for front mount outboard steering systems A Operational interfer...

Page 67: ...of cylinder If not mounted in line motors will have a different turning radius 2 Distance between motors 3 Distance of travel in tilt arc 4 Horizontal alignment of cylinder Horsepower Limitations ENGI...

Page 68: ...r guide on page 3 14 select the system configuration based on a the number of engines and b the total power of engine s to be installed 2 From the order guide select the cylinder s and tie bar kits re...

Page 69: ...ANDARD HH5272 9 6 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 FITTING KIT 1 TEE FITTINGS HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1...

Page 70: ...FACTURER 3 8 COMPRESSION FITTING 13 330mm 9 229mm AT FULL EXTENSION 0 75 19mm AT FULL RETRACTION 1 5 DIA 38mm 1 5 38mm 1 5 16 ACROSS WRENCH FLATS BLEED NIPPLE 1 74 45mm Tie Bar for Side Mount Cylinder...

Page 71: ...m the order guide select the appropriate helms and accessory hardware for each steering station 4 From the order guide select the fitting and hose kits required You will have to determine the configur...

Page 72: ...11 1 ENGINE CYLINDER CONFIGURATION DUAL ENGINE SINGLE CYLINDER CYLINDER 1 SPLASHWELL HC5380 TIE BAR KIT 1 SPLASHWELL MOUNT TIE BARHO5010 HELM 1 SEASTAR I STANDARD HH5271 9 6 HOSE KIT 1 OUTBOARD HOSE...

Page 73: ...UNT 36 914mm MAXIMUM ENGINE CENTRE DISTANCE 26 660mm MINIMUM ENGINE CENTRE DISTANCE Tie Bar Kit HO5010 Mounting Configuration General Dimensions PART HC5380 NOTICE DO NOT use a PRO Helm pump with this...

Page 74: ...ion guide on page 4 3 confirm that a cylinder is available for your specific make model and year of drive unit Select the cylinder that is appropriate for the drive 3 From the order guide select the a...

Page 75: ...9 7 REAR MOUNT HELM SEASTAR I HH5261 9 7 TILT HELM SEASTAR II HH5742 9 7 REAR MOUNT HELM SEASTAR I HH5262 9 7 POWER ASSIST STEERING PA1200 2 1 1 Seastar I helms are the standard recommendation for bo...

Page 76: ...ST ALPHA I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO II 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO III 1984 TO DATE BA135 7EM H...

Page 77: ...08 306 86 mm 0 625 15 88 mm 8 85 224 79 mm 12 5 317 5 mm 0 25 6 35 mm 1 625 41 28 mm 5 127mm REQUIRED FOR UNRESTRICTED MOUNTING HC5332 135 7EM STERNDRIVE STEERING NOTICE If engine outdrive is NOT equi...

Page 78: ...AR and BAYSTAR Hydraulic Steering Systems 4 5 HC5329 125 8VEM General Dimensions HC5330 BA125 8EMV STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cyli...

Page 79: ...4 6 Selection Guide HC5331 92 VPS General Dimensions HC5314 BA150 7ATM STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder...

Page 80: ...is through two through transom 1 4 NPT ports located at the mounting end of the cylinder Performance I O and Outboard Cylinders BORE STROKE DISP EXT DISP RET 1 5 38mm 9 229mm 15 9cu in 10 5cu in NOTI...

Page 81: ...4 8 Selection Guide...

Page 82: ...d boat 1 From the Application Guide on page 5 2 select the System Number appropriate for the vessel based on a hull type displacement or planing b length of vessel c number of rudders and d usage of v...

Page 83: ...R HA5430 11 1 EXTRA TUBE AS ABOVE NOTE 2 3 10 6 1 4 5 HELM 1 SEASTAR II STANDARD HH5272 9 6 CYLINDER 1 BA175 7TM HC5319 OIL 3 SEASTAR OIL HA5430 11 1 HOSE KIT 1 HOSE KIT HF5508 10 12 COPPER TUBE 3 8 D...

Page 84: ...150 9TM HC5369 21 534 8 204 10 254 Figures in parenthesis are in millimetres TM CYLINDERS BRASS HC5318 HC5319 HC5369 ATM CYLINDERS ALUMINUM HC5312 2 HC5313 HC5314 CYLINDER DIMENSIONS SPECIFIC TO MODEL...

Page 85: ...f the housing to protect the moving rod The other swivel joint located at the rod end allows for free movement of the cylinder without binding when attached to the rudder arm Above cylinders can be us...

Page 86: ...ot mount Fixed Mount and Pivot Mount models K 22 K 27 and K 31 CYL DIMENSIONS MODEL A B BORE STROKE DISP K 31 38 37 975mm 14 12 359mm 2 0 51mm 10 254mm 25 5cu in Dimensions are with the cylinder rod c...

Page 87: ...a universal mount which allows two planes of pivot freedom Each cylinder is equipped with a stainless steel ball joint Porting is through two 1 4 NPT ports at each end of the cylinder CYL DIMENSIONS...

Page 88: ...displacement or planing b length of vessel and d number of steering wheel turns desired 2 Select the fitting and hose kits required based on type of plumbing 1 2 or 5 8 tubing or hose and based on nu...

Page 89: ...teering station purchase add a station kit for 2nd station HA5731 Hose Kit for Copper Tubing 2 hoses Contains two 18 45m hoses for single cylinder installations HA5440 SeaStar Oil 1 Gallon Other fitti...

Page 90: ...or HC5356 1 2 5 8 300 HP 40 45 12 14m H 21 or H 25 6 8 HC5351 or HC5357 1 2 5 8 350 HP 40 45 12 14m H 42 4 7 HC5351 or HC5357 1 2 5 8 350 HP 40 55 12 17m H 42 7 4 HC5378 or HC5379 1 2 5 8 500 HP 40 55...

Page 91: ...steering system A steering system manufacturer cannot anticipate all the variables in boat rudder design that affect the steering loads It is the final responsibility of the boat builder designer to...

Page 92: ...raulic Steering Systems 6 5 Reservoir Part R 06 Capacity 2 quarts Relief Valve Part MSV 21 Relief Pressure factory set to 950psi 3 LINE INBOARD STEERING 4 7 8 124mm 9 1 2 241mm 13 5 8 346mm 1 25mm 3 7...

Page 93: ...code 8000 HS 10 H 100 and H 200 Series Helm Pumps Cylinders SEAL KIT DESCRIPTION KS 01 K 11 thru K 17 KS 02 K 18 thru K 20 KS 03 K 02 H1010 old style KS 04 K 21 thru K 29 prior to Aug 1983 KS 05 K 31...

Page 94: ...ST be replaced H 100 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 116 HH5260 764618 H 120 HH5261 764618 H 124 HH5262 764618 H 200 Series H 300 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 316 HH5271 764621...

Page 95: ...Hydraulic Steering Obsolete Replacing or upgrading from a Syten inboard steering system to SeaStar Components Helms The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH52...

Page 96: ...l conditions with engines running a hydraulic oil supply is in a stand by mode ready to be directed to the steering cylinder as dictated by the steering wheel servo cylinder and power steering valve T...

Page 97: ...elm Standard Mount HH5271 SSI Helm Rear Mount HH5261 SSI Helm Tilt HH5741 SSI Helm Rear Mount 1 Shaft HH5281 Power Steering Pumps Outlet Check Power Pump HP5820 Press Relief Twin Pump HP5822 R H Rotat...

Page 98: ...ful enough to move and maintain the position of even the largest trim planes And this patented product is more durable because it resists corrosion by eliminating all external hoses isolating dissimil...

Page 99: ...pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 207402 TCS 2 02 TAB CYLINDER SYS 12 VOLT Control switch 1 ea TC 03 Tab cyl cruiser 4 ea TK 01 Power pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 2...

Page 100: ...nch displacements Convenient front of dash fill Small 3 0 hole cutout on dash Can be retrofitted into old SeaStar 4 5 hole cutout Complete with elbow fittings Rear mount helm features CONTACT YOUR LOC...

Page 101: ...SeaStar Helm Pumps HEAVY DUTY SHAFT SEAL AND WIPER STAINLESS STEEL SHAFT Specifically designed to be used on smaller fishing vessels involved in the Lobster and Crabbing Industries The Commercial Hel...

Page 102: ...TEERING WHEEL CARRIAGE BOLTS PLASTIC BEZEL HELM PUMP WASHER LOCKNUT BACK PLATE WOODRUFF KEY FILLER PLUG VENTED OR NON VENTED DRAIN KIT DASH DASH DASH DASH Accessories Round Bezel part HA5417 Reduces t...

Page 103: ...2 4 39 3 1000 70 HH6292 SPORT TILT Spline Shaft 2 4 39 3 1000 70 HH5260 REAR MOUNT 1 4 23 0 1000 70 HH5279 REAR MOUNT 1 STRAIGHT SHAFT 1 4 23 0 1000 70 HH5280 REAR MOUNT 1 TAPERED SHAFT 1 4 23 0 1000...

Page 104: ...TILT 2 0 33 0 1500 103 1 HH6188 SPORT TILT 2 4 39 3 1500 103 1 HH5778 REAR MOUNT 1 7 27 8 1500 103 1 HH5771 REAR MOUNT 2 0 33 0 1500 103 1 NOTES 1 SeaStar PRO helms cannot be used with an unbalanced c...

Page 105: ...6 25 159mm 3 5 89mm FILLER PORT REQUIRES 3 4 HOLE TO BE DRILLED INTO DASH 5 8 NF THREAD 115mm 4 5 Max steering wheel diameter 28 711mm NOTICE NOTICE Max steering wheel diameter 28 711mm Min dash thic...

Page 106: ...111mm 42mm 1 66 5 28 134mm 5 8 NF THREAD 6 79 175mm 1 90 3 60 91mm OUTLINE OF STEERING WHEEL HUB INCLUDES FITTING CLEARANCE 4 92 125mm 2 67 68mm 6 81 173mm 5 81 148mm 88 22mm 4 00 dia 102mm 48mm 5 15...

Page 107: ...9 Woodruff Yes H 26 2 00cu in 3 4 1 ft Tapered 9 Woodruff Yes Heavy Duty Helm Pump H 40 Series SHAFT STYLE INTEGRAL HELM DISPL DIA TYPE KEYWAY VALVING 40 Series H 41 5 50cu in 1 Straight 1 4 Square Y...

Page 108: ...ON DO NOT USE NYLON TUBING IN OUTBOARD AND OR POWER ASSIST STEERING APPLICATIONS General Considerations In most hydraulic steering installations the cylinder body moves as the motor outdrive or tiller...

Page 109: ...ld rupture from normal steering pressure causing loss of steering resulting in personal or property damage Visually inspect all hoses and fittings for wear and or damage as part of your regular annual...

Page 110: ...r each figure c Minimum bend radius for outboard hose is 2 1 2 6 cm d Outboard cylinders move They are subject to engine trim tilt Enough slack must be left in the hoses to prevent kinking OUTBOARD HO...

Page 111: ...nt Mount Cylinders Note cylinder body moves Figure E HC5370 Dual Side Mount Cylinders Note cylinder body stationary Figure F HC535 Single Front Mount Cylinder c w bulkhead fittings Note cylinder body...

Page 112: ...ld be routed with a gradual rise so that air will not be trapped in the lower station b Some installations require more than 1 hose kit and additional fitting kits c Minimum bend radius for outboard h...

Page 113: ...h of tubing run exceeds 100 feet 30 5m Additional SeaStar hose kit part number HF5508 is required to connect the tubing to the cylinder 3 8 copper tubing should be obtained through a local vendor base...

Page 114: ...e used or if copper tubing is required based on lengths of tubing runs required 4 Total up the entire length of tubing required and round up to the next available tube kit length TUBING Single Station...

Page 115: ...stations or the helm and autopilot power pack b All hoses should be routed with a gradual rise particularly the compensating line so that air will not be trapped in the lower helm station c The second...

Page 116: ...nc O Ring For use with Front Mount Cylinders ONLY 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 per kit 1 4 NPT 3 8 TUBE 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 8 TUBE 1 4 NPT 1 4 NPT All SeaStar Manual Hydraulic...

Page 117: ...T M Center 3 8 Tube M 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tube Nut 3 8 Dia 4 280327 4 Non Vented Filler Plug 1 HA5432 5 SeaStar Nylon Tube 25ft HT5092 3 8 Dia A Elbow 3 8 Tube M 2 1 4...

Page 118: ...02 Autopilot powerpack connection ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 10 280327 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tee Fitting 2 600605 3 Ends 3 8 Tube 4 N...

Page 119: ...tings HF5507 Application Kit to connect 3 8 diameter copper tubing to SeaStar cylinders using 3 8 diameter nylon tubing ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 4 280327 2 Conne...

Page 120: ...Assemblies per kit ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 2 286323 2 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 3 Washer 4 202224 4 Nut 4 191621 HF5513 3 bulkhead fitting ki...

Page 121: ...tor Fitting 4 286323 2 Tee Fitting 2 284826 2 Ends 3 8 Tube M Center 1 4 NPT F 3 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 4 Washer 8 202224 5 Nut 4 191621 HF5515 3 bulkhead fitting kit Application D...

Page 122: ...Nut 2 555027 1 2 Dia Flare HF5569 Application Kit to connect 5 8 diameter copper tubing to SeaStar cylinders ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 18 Hose Kit 2 338621 2 Connector Fitting 2...

Page 123: ...g 2 600602 3 8 Tube M 3 8 NPT F 4 Elbow 2 288526 1 End 1 4 NPT M 1 End 3 8 Dia 45 Flare M A Outboard Hose Kit HO51__ B Copper Tube 3 8 Dia NOT SUPPLIED WITH FITTING KIT HF5582 Application Add a statio...

Page 124: ...teering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting no 2 then close bleed fitting no 2 Open bleed fitting no 3 and pull cylinder shaft all the way out on fit...

Page 125: ...st 2 Open the valve 3 Continue to turn the wheel hard over to Port Only cylinder A moves and reaches hard over 4 Close the valve CYLINDER A CYLINDER B PROPELLER PROPELLER LIQUID TIE BAR VALVE 1 3 4 2...

Page 126: ...Screws onto the SeaStar and equivalent fluid to bleed the SeaStar system Makes for a clean bleed when used properly SeaStar Remote Fill Part HA6450 Can be used with ALL SeaStar Helm pumps Relocate you...

Page 127: ...3 1 4 inches in diameter HA5465 Pilot Drill Jig for enlarging a 2 inch diameter dashboard hole to a 3 inch diameter hole As required for all standard SeaStar and SeaStar Pro helms when using a standar...

Page 128: ...nd BAYSTAR Hydraulic Steering Systems 10 21 DISPLACEMENT HULLS ONLY Steering Torque Data Sheet TORQUE DATA SHEETS NOTICE Please include a detailed drawing of your rudder to assist with rudder load cal...

Page 129: ...distance from the waterline to the rudder base feet Rudder shaft diameter inches Shaft power horsepower C B A C L C L Lower Rudder Bearing A Perpendicular distance from the rudder shaft to the propel...

Page 130: ...HELM FILL PORT FILLER PLUG REMOVED Substitution of non recommended fluids may result in heavier steering and or irreparable damage to your steering system Alternate recommended hydraulic fluids for Se...

Page 131: ...11 2 Selection Guide...

Page 132: ...3 26 660 HS5176 225226 SEASTAR PRO 2 0 REAR MOUNT HH5771 2 0 33 0 1500 103 26 660 HS5176 225226 SEASTAR PRO 2 0 TRADITIONAL TILT HH5774 2 0 33 0 1500 103 20 508 HS5176 225226 SEASTAR PRO 2 0 SPORT TIL...

Page 133: ...125 8EM HC5328 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3 92VPS HC5331 1 25 31 7 0 50 12 7 8 203 HS5153 8 3 135 2 N A BA125 8EMV HC5330 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3...

Page 134: ...Mercer s Marine Equipment Marine Drive Clarenville Newfoundland A0E 1J0 Canada Tel 709 466 7430 Fax 709 466 3279 e mail scott mercer nf sympatico ca www mercersmarine com NOVA SCOTIA Stright MacKay L...

Page 135: ...358 www boatech com Coast Distribution System Wholesale California USA Tel 800 495 5858 Diversified Marine Products 1914 S Mateo Street Los Angeles California 90021 USA Tel 213 624 5595 Fax 213 689 09...

Page 136: ...Wholesale 12355 S W County Rd 769 Lake Suzy Florida 34266 USA Tel 941 764 0722 Fax 941 764 0832 Tolll Free 1 800521 3744 www landnsea net Land N Sea Distributors Wholesale 2968 Ravenswood Road Ft Laud...

Page 137: ...USA Tel 978 283 0293 Fax 978 283 3308 MICHIGAN Barclay Marine Dist Corp 24600 Maplehurst Drive Mt Clemons Michigan 48036 USA Tel 313 469 9910 Fax 800 959 1694 Tolll Free 800 959 5904 Barclay Marine D...

Page 138: ...6 USA Tel 918 437 2371 Fax 800 544 5697 Tolll Free 800 643 9762 www benrock com OREGON Coast Distribution Wholesale 7914 S E 82nd Street Portland Oregon 97266 USA Tel 503 777 3991 Fax 503 775 4989 Eng...

Page 139: ...800 234 7290 www paxtonco com WASHINGTON Coast Distribution Seattle Wholesale 5301 Shilshole Avenue N W Seattle Washington 98107 USA Tel 206 789 1500 Fax 206 784 6393 Englund Marine Supply Retail 280...

Page 140: ...unger Exports Florida BRAZIL See Brunger Exports Florida COLUMBIA See Brunger Exports Florida DENMARK Columbus Marine A S Brordrupvej 44 DK 4621 Gadstrup Denmark Tel 00 45 4619 1166 Fax 00 45 4619 135...

Page 141: ...L Wholesale Via Beneficio 2 Tronco 57 B 48015 Montaletto Di Cervia Ravrnna Italy Tel 00 390 544 965689 Fax 00 390 544 965734 e mail svama nautica svama nautica com www svama nautica com JAMAICA See Br...

Page 142: ...Ab Box 12022 SE 402 41 Gothenburg Sweden Tel 00 46 31 775 6530 Fax 00 46 31 24 53 17 e mail info comstedt se www comstedt se SWITZERLAND Marine Parts Heimgartner Pfaffikerstr 6 CH 8604 Volketswil Zur...

Page 143: ...stown MD 21740 Tel 301 739 2606 Boat America Glen 6651 20 Ritchie Hwy Rt 2 Glen Burnie MD 21061 Tel 301 761 5901 Boat America Maryland 5640 E Sunnyside Ave Beltsville MD 20705 Tel 301 474 0150 Boat Am...

Page 144: ...accident or abnormal operation including racing misuse or alterations outside our factory Which has been repaired or modified by other than Teleflex Canada Limited Partnership Which has been used on...

Page 145: ...Teleflex Canada Limited Partnership Printed in Canada Part Number SL6001 Rev 13_r04 TELEFLEX CANADA 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsteering com ISO 10592 M A R...

Page 146: ...he bottom of the compass which rotate 360 degrees the slotted ends may be all that is visible These compensation rods are used to correct your compass for deviation When testing a location you do not...

Page 147: ...mounted into the bracket using the two thumbscrews D 55 Deck Mount Depress the button at the bottom rear of the compass to remove the base from the compass Using the base as a template mount as instr...

Page 148: ...here is an alignment error To correct rotate the compass itself to remove one half of this error Repeat steps 1 2 4 until your North South line is correct then repeat step 3 Step Five Install fastener...

Page 149: ...a wise investment To assure accuracy on all headings check for deviation every thirty degrees and record any deviation on a deviation card We recommend checking at the start of each boating season and...

Page 150: ...Instruction Manual Ultima Bilge 600GPH 800GPH 1000GPH 1250GPH Read and understand this manual prior to operating or servicing this product IB 123 01 0912...

Page 151: ...ITS INCIDENTAL OR CONSEQUENTIAL COSTS EXPENSES OR DAMAGES THE LIMITATION ON LIABILITY FOR LOST PROFITS INCIDENTAL OR CONSEQUENTIAL COST EXPENSES OR DAMAGES SHALL SURVIVE ANY FAILURE OF ESSENTIAL PURPO...

Page 152: ...ndning av en felaktig s kring kan leda till personskador egendomsskador och brandfara Installation av Ultima Bilge Varning Vid installation av Ultima Bilge s kerst ll att pumpen r fri fr n alla hinder...

Page 153: ...mningen r avg rande f r pumpens till mpning re kommenderas det att inte anv nda back ventilen Dessutom vid vinterrustning av din b t ta bort backventilen f r att undvika isbildning och eller f rs mrin...

Page 154: ...ns och vrid pumphjulets skydd medurs och dra rakt ut Avl gsna och reng r pumphjulet och pumpen fr n allt skr p som har samlats S kerst ll att ven reng ra eventuellt skr p som samlats p ltret Efter at...

Page 155: ...ill den negativa bat teriterminalen F r att vidarekoppla driften manuellt anslut den bruna ledningen fr n pum pen till panelomkopplaren F r automatdrift anslut den bruna ledningen med den vita sp rnin...

Page 156: ...ing the wrong fuse can lead to personal injury property damage and re hazard Installing the Ultima Bilge Pump Caution When installing the Ultima Bilge Pump make sure that pump is clear of all obstacle...

Page 157: ...will reduce the ow of the pump If ow is critical to the application of the pump it is recommended that the check valve not be used Also when winterizing your boat re move the check valve to avoid ice...

Page 158: ...o impeller guards ns and rotate im peller guard clockwise and pull straight out Remove and clean the impeller and pump from all debris that has accumu lated Make sure to clean any debris that has accu...

Page 159: ...nd wire to the negative terminal of the battery For manual over ride operation connect the brown wire from the pump to the switch panel For automatic operation connect the brown wire with white tracer...

Page 160: ...on falschen Sicherungen kann zu Personensch den Materialsch den und Brandgefahr f hren Installation der Ultima Lenzpumpe Vorsicht Stellen Sie bei der Installation der Ultima Lenzpumpe sicher dass es k...

Page 161: ...s ist aus Nitril das ausschlie lich f r Wasseranwendungen eingesetzt werden soll Au erdem verkleinert das R ckschlagventil den Pumpendurch uss Falls der Durch uss bei der Einsetzung der Pumpe wichtig...

Page 162: ...im Uhrzeigersinn und ziehen Sie es aufrecht heraus Entfernen und reinigen Sie das Antriebsrad und die Pumpe von al len angesammelten Fremdk rpern Entfernen Sie alle angesammelten Fremdk rper auch vom...

Page 163: ...erie angeschlossen F r manuellen Betrieb wird der braune Leiter von der Pumpe an die Schalttafel angeschlossen F r automatischen Betrieb wird der braune Leiter mit wei er Kennzeichnung an die Schaltta...

Page 164: ...un fusible erron peut pro voquer des blessures des d g ts mat riels ou un risque d incendie Installation de la pompe de fond de cale Ultima Bilge Attention Lors de l installation de la pompe de fond...

Page 165: ...le ment De m me le clapet de anti retour dimi nuera le ux de la pompe Si le ux est crit re critique dans l application de la pompe il est recommand de ne pas utiliser le clapet de anti retour Egalemen...

Page 166: ...pot dans le sens des aiguilles d une montre et tirez directement vers vous Enlevez tous les d bris accumul s et nettoyez la turbine Assurez vous de nettoyer absolu ment tous les d bris qui se sont acc...

Page 167: ...rne n gative de la batterie Pour un fonctionnement manuel raccordez le l brun de la pompe sur le panneau d interrupteur Pour un fonctionnement automatique raccordez le l brun avec une ligne blanche au...

Page 168: ...la gasolina el gasoil o l quidos in amables Aseg rese de usar el tama o de fusible apropiado recomendado por el modelo de su bomba Usar el fusible equivocado pue de provocar da os personales da os a l...

Page 169: ...forzada con una pared interior suave NOTA La v lvula de control suministrada con su bomba de desfonde Ultima se usa para evitar que el agua uya hacia atr s La utilizaci n de la v lvula de control requ...

Page 170: ...ia abajo las leng etas de cierre laterales en el cuerpo de la bomba y saque la bomba del ltro Para limpiar el propulsor agarre las aletas de defensa del propulsor y gire la seguridad del propulsor com...

Page 171: ...de la bater a Para su funcionamiento manual conecte el cable marr n desde la bomba hasta el panel de interruptores Para funcionamiento autom tico conecte el cable marr n con rastreador blanco al pane...

Page 172: ...pu causare danni a persone o cose e pericolo di incendio Installazione della pompa di sentina Ultima Attenzione Durante l installazione della pom pa di sentina Ultima assicuratevi che la pompa sia lib...

Page 173: ...l usso del la pompa Pertanto se il usso cruciale per l utilizzo della pompa si raccomanda di non impiegare la valvola di controllo Inol tre durante la predisposizione dell imbar cazione per il funzion...

Page 174: ...pulire il girante afferrate le alette della custodia ruotate la custodia in senso orario e tirate forte Quindi rimuovete il girante e pulite gi rante e pompa da tutti i detriti che si sono accumulati...

Page 175: ...a batteria Per operazioni manuali override connettere il cavo marrone dalla pompa al pannello inter ruttore Per operazioni automatiche connettere il cavo marrone con il conduttore bianco al pan nello...

Page 176: ...mble the product and recycle the parts material Entsorgung Recycling Nach Lebensdauerende entsorgen Sie die Pumpe nach den rtlichen Vorschriften Nach M glichkeit demontieren Sie Teile der Pumpe um sie...

Page 177: ...owie Ma angaben wie sie in dieser Mitteilung beschrieben sind sind nur zur Information Alle Angaben sind unverbindlich es sei denn sie wurden schriftlich best tigt Pour plus d information sur nos succ...

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