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EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860

Installation and Operating Manual

Original Instruction Manual

29

Rev 2.1 July 12, 2016

EDGE30 -CUTSHEET

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Summary of Contents for EDGE2440

Page 1: ...LATION OPERATING MANUAL FOR DOMESTIC AND STANDARD EXPORT OVENS RETAIN THIS MANUAL FOR FUTURE REFERENCE TO BE SERVICED BY AUTHORIZED PERSONS ONLY MF B RESTAURANT SYSTEMS INC 133 ICMI ROAD DUNBAR PA 15431 1 888 480 EDGE P 724 628 3050 F 724 626 0247 WWW EDGEOVENS COM Revision 2 1 July 12 2016 ...

Page 2: ...the appliance free and clear of combustibles WARNING Do not obstruct the flow of combustion or ventilation air to and from the oven There should never be any obstructions on or around the oven that could hamper the flow of combustion or ventilation air to or from the oven Any changes to the area where the oven is installed must not affect the combustion or ventilation air to and from the oven IMPO...

Page 3: ...equired to prominently post instructions to be followed should the user smell natural gas This information shall be obtained from the local natural gas supplier NOTICE Installing any part s not provided by the Edge oven OEM shall void the warranty and release the OEM from any and all liabilities NOTICE The oven electrical wiring diagram is located inside the control compartment ...

Page 4: ...7 Electrical Specifications 17 Shipping Weight 17 Gas Supply Specifications 18 Modulating Burner 18 SPECIFICATIONS EDGE2440 19 Minimum Clearances 19 Dimensions 19 Electrical Specifications 19 Shipping Weight 19 Gas Supply Specifications 20 Modulating Burner 20 SPECIFICATIONS EDGE40 21 Minimum Clearances 21 Dimensions 21 Electrical Specifications 21 Shipping Weight 21 Gas Supply Specifications 22 M...

Page 5: ...Electrical Specifications 27 Shipping Weight 27 Gas Supply Specifications 28 Modulating Burner 28 EDGE30 CUTSHEET 29 EDGE2440 CUTSHEET 30 EDGE40 CUTSHEET 31 EDGE2460 CUTSHEET 32 EDGE60 CUTSHEET 33 EDGE3860 CUTSHEET 34 Maintenance 36 Daily Maintenance 37 Monthly Maintenance 37 Quarterly Maintenance 37 Annual Maintenance Service Technician 38 EDGE OVEN WARRANTY POLICY PROCEDURE 39 APPENDIX A 42 COMP...

Page 6: ...ven stack and covers the oven insulation 7 Half Bake Window Opens to allow the product to be placed half way through oven half bake time 8 Crumb Pan Located under both the entrance and exit of the conveyor belt catches debris that falls through the conveyor belt 9 Back Assembly Closes off the back of the bake chamber 10 Plenum Assembly Houses the hot air blower motor and fan and thermocouples to m...

Page 7: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 2 Rev 2 1 July 12 2016 ...

Page 8: ... 350 to 600 F as desired for the product being baked Pressing the up arrow key increases the baking temperature and pressing the down arrow decreases the baking temperature The upper display shows the actual oven temperature and the lower display shows the oven temperature setting allows selection and adjustment of a second temperature set point will momentarily display the valve ouptut in and the...

Page 9: ...the desired baking temperature 3 Turn on the BURNER switch 4 If the burner does not light within a few seconds turn off the BURNER switch wait five minutes and then return the BURNER switch to on 5 Turn on the OVEN CONVEYOR 6 Set the CONVEYOR SPEED control to the desired baking time 7 Preheat the oven for 15 minutes before baking any product OVEN SHUTDOWN 1 Turn off the CONVEYOR switch 2 Turn off ...

Page 10: ...onal codes supersede any recommendations found in this manual Proper ventilation of this oven is the sole responsibility of the purchaser VENTILATION RECOMMENDATIONS In some areas code requires the installation of fire suppression equipment This equipment may not be mounted directly to the oven Such mounting restricts oven movement for service and may void the oven certification Canopy style hoods...

Page 11: ... with local codes or if local codes do not exist gas oven installation must comply with the Natural Gas Installation Code CAN CGA B149 1 or the Propane Gas Installation Code CAN CSA B149 2 as applicable This appliance must be electrically isolated in accordance with local codes or if local codes do not exist with the Canadian Electrical Code CSA C22 2 When this appliance is installed with casters ...

Page 12: ...y pallet jack or similar 1 Remove the oven from the shipping crate Inspect the oven for concealed shipping damage before continuing 2 For single or double stack installation only install the casters onto the oven legs Figure 3 Figure 3 3 For single or double stack installation only install the oven legs with casters onto the oven base For triple stack installation only install the casters directly...

Page 13: ...If using a Genie SLA type lift support the oven about seven inches above the floor using cribbing blocks on all four corners to allow clearance for the Genie base Figure 5 Figure 5 6 Lift and place the oven onto the base using a Genie SLA or similar type of lifting device Figure 6 Figure 6 7 For a triple stack installation only no legs support the oven base about seven inches above the floor using...

Page 14: ...that the one 1 inch connecting lip on the bottom of each upper oven fits securely over the lower oven Figure 7 WARNING Do not place your hands or fingers under the connecting lip The edge of the connecting lip is sharp and can cause severe cuts or perhaps loss of a finger Figure 7 9 When done assembling the stack place the oven lid on top of the final oven Secure the lid using 4 10 32 x 3 8 screws...

Page 15: ...th a set pattern based on the type of product to be baked In most cases the only difference will be the inner culminating panel Refer to the finger location decal located on the front of your oven to determine which finger assembly to place in each finger position of your oven 3 Working from the control side of the oven set the first pair of upper and lower finger assemblies into place by sliding ...

Page 16: ... EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 11 Rev 2 1 July 12 2016 Figure 9 4 Repeat step 3 until all eight 8 finger assemblies have been installed ...

Page 17: ...by the baffle mounting holes located on either end 2 Install the bottom end plugs first by fitting them into the openings in the sides of the bake chamber The non insulated part of the baffle is oriented downward on the bottom end plugs Tighten the thumbscrews by hand do not use pliers to tighten Figure 10 Figure 10 3 Install the top end plugs as in step 2 above except the non insulated part of th...

Page 18: ...or and lay it flat on the floor Secure the hinge locking mechanism with the screws provided in the hardware kit Figure 12 Figure 12 2 Working from the drive side of the oven gently set the non drive end of the conveyor into the bake chamber between the upper and lower end plugs Figure 13 Figure 13 3 Tilt the conveyor upward slightly and slide the conveyor through the bake chamber until the far end...

Page 19: ...he control side of the bake chamber until the locking rails on each end of the conveyor lock into place This also locks the drive chain onto the conveyor drive sprocket 6 The conveyor drive chain is adjusted at the factory prior to shipment To tighten the drive chain if required loosen the four 4 bolts securing the conveyor drive motor to the side of the control can slide the drive end sprocket to...

Page 20: ... pans are used in single or bottom oven belts Perforated crumb pans are used in second and third oven belts Figure 16 Figure 16 Installation Instructions Final Connections Final installation of gas and electrical connections should be performed by an authorized service company or a locally licensed electrician and plumber Gas pressure on this oven will need to be checked and set to specifications ...

Page 21: ...DGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 16 Rev 2 1 July 12 2016 WARNING Always check for leaks after making any gas supply piping connections or performing any service on the oven ...

Page 22: ...yor to Wall 6 0 Non Control Side Conveyor to Wall 6 0 Dimensions Overall Height Single Stack 44 00 Belt 32 00 Overall Height Double Stack 64 75 Belt top oven 52 50 Overall Height Triple Stack 68 75 Belt top oven 56 75 Length 65 50 Depth 41 50 Belt Width 19 75 Electrical Specifications Operating Voltage 120 VAC Phase Single Frequency 60 Hz Current Draw 5 5 Amps Shipping Weight Per Oven 720 lbs esti...

Page 23: ...uly 12 2016 SPECIFICATIONS EDGE30 CONT Gas Supply Specifications Modulating Burner Natural Gas Supply NAT Orifice Diameter 0 120 Supply Pressure 6 8 WC Manifold Pressure 4 5 WC MAXIMUM BTU 50 000 BTU Liquefied Petroleum LP Supply Orifice diameter 0 081 Supply Pressure 11 13 WC Manifold Pressure 10 WC MAXIMUM BTU 50 000 BTU ...

Page 24: ...eyor to Wall 6 0 Non Control Side Conveyor to Wall 6 0 Dimensions Overall Height Single Stack 44 00 Belt 31 75 Overall Height Double Stack 64 50 Belt top oven 52 00 Overall Height Triple Stack 69 00 Belt top oven 56 75 Length 75 50 Depth 48 50 Belt Width 32 00 Electrical Specifications Operating Voltage 120 VAC Phase Single Frequency 60 Hz Current Draw 5 5 Amps Shipping Weight Per Oven 810 lbs est...

Page 25: ...y 12 2016 SPECIFICATIONS EDGE2440 CONT Gas Supply Specifications Modulating Burner Natural Gas Supply NAT Orifice Diameter 0 154 Supply Pressure 6 8 WC Manifold Pressure 4 5 WC MAXIMUM BTU 80 000 BTU Liquefied Petroleum LP Supply Orifice diameter 0 1015 Supply Pressure 11 13 WC Manifold Pressure 10 WC MAXIMUM BTU 80 000 BTU ...

Page 26: ...veyor to Wall 6 0 Non Control Side Conveyor to Wall 6 0 Dimensions Overall Height Single Stack 44 50 Belt 32 00 Overall Height Double Stack 64 50 Belt top oven 52 50 Overall Height Triple Stack 68 75 Belt top oven 56 75 Length 75 25 Depth 56 50 Belt Width 32 00 Electrical Specifications Operating Voltage 120 VAC Phase Single Frequency 60 Hz Current Draw 5 5 Amps Shipping Weight Per Oven 940 estima...

Page 27: ...ly 12 2016 SPECIFICATIONS EDGE40 CONT Gas Supply Specifications Modulating Burner Natural Gas Supply NAT Orifice Diameter 0 191 Supply Pressure 6 8 WC Manifold Pressure 4 5 WC MAXIMUM BTU 125 000 BTU Liquefied Petroleum LP Supply Orifice diameter 0 120 Supply Pressure 11 13 WC Manifold Pressure 10 WC MAXIMUM BTU 125 000 BTU ...

Page 28: ...or to Wall 6 0 Non Control Side Conveyor to Wall 6 0 Dimensions Overall Height Single Stack 44 00 Belt 31 75 Overall Height Double Stack 64 50 Belt top oven 52 00 Overall Height Triple Stack 69 00 Belt top oven 56 75 Length 93 75 Depth 48 50 Belt Width 25 75 Electrical Specifications Operating Voltage 120 VAC Phase Single Frequency 60 Hz Current Draw 5 5 Amps Shipping Weight Single Oven 1050 LBS e...

Page 29: ...y 12 2016 SPECIFICATIONS EDGE2460 CONT Gas Supply Specifications Modulating Burner Natural Gas Supply NAT Orifice diameter 0 209 Supply Pressure 6 8 WC Manifold Pressure 4 5 WC MAXIMUM BTU 150 000 BTU Liquefied Petroleum LP Supply Orifice diameter 0 136 Supply Pressure 11 13 WC Manifold Pressure 10 WC MAXIMUM BTU 150 000 BTU ...

Page 30: ...r to Wall 6 0 Non Control Side Conveyor to Wall 6 0 Dimensions Overall Height Single Stack 44 50 Belt 32 00 Overall Height Double Stack 64 50 Belt top oven 52 50 Overall Height Triple Stack 68 75 Belt top oven 56 75 Length 94 00 Depth 56 50 Belt Width 33 75 Electrical Specifications Operating Voltage 120 VAC Phase Single Frequency 60 Hz Current Draw 5 5 Amps Shipping Weight Single Oven 1130 LBS es...

Page 31: ...ly 12 2016 SPECIFICATIONS EDGE60 CONT Gas Supply Specifications Modulating Burner Natural Gas Supply NAT Orifice diameter 0 209 Supply Pressure 6 8 WC Manifold Pressure 4 5 WC MAXIMUM BTU 150 000 BTU Liquefied Petroleum LP Supply Orifice diameter 0 136 Supply Pressure 11 13 WC Manifold Pressure 10 WC MAXIMUM BTU 150 000 BTU ...

Page 32: ...or to Wall 6 0 Non Control Side Conveyor to Wall 6 0 Dimensions Overall Height Single Stack 44 00 Belt 31 75 Overall Height Double Stack 64 50 Belt top oven 52 00 Overall Height Triple Stack 69 00 Belt top oven 56 75 Length 93 75 Depth 63 00 Belt Width 39 75 Electrical Specifications Operating Voltage 120 VAC Phase Single Frequency 60 Hz Current Draw 5 5 Amps Shipping Weight Single Oven 1270 LBS e...

Page 33: ...y 12 2016 SPECIFICATIONS EDGE3860 CONT Gas Supply Specifications Modulating Burner Natural Gas Supply NAT Orifice diameter 0 209 Supply Pressure 6 8 WC Manifold Pressure 4 5 WC MAXIMUM BTU 150 000 BTU Liquefied Petroleum LP Supply Orifice diameter 0 136 Supply Pressure 11 13 WC Manifold Pressure 10 WC MAXIMUM BTU 150 000 BTU ...

Page 34: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 29 Rev 2 1 July 12 2016 EDGE30 CUTSHEET ...

Page 35: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 30 Rev 2 1 July 12 2016 EDGE2440 CUTSHEET ...

Page 36: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 31 Rev 2 1 July 12 2016 EDGE40 CUTSHEET ...

Page 37: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 32 Rev 2 1 July 12 2016 EDGE2460 CUTSHEET ...

Page 38: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 33 Rev 2 1 July 12 2016 EDGE60 CUTSHEET ...

Page 39: ...EDGE30 EDGE2440 EDGE40 EDGE2460 EDGE60 EDGE3860 Installation and Operating Manual Original Instruction Manual 34 Rev 2 1 July 12 2016 EDGE3860 CUTSHEET ...

Page 40: ...All EDGE ovens are equipped with casters and a restraint cable must be installed to limit movement of the oven without straining the gas or electrical connections One end of the restraint cable is anchored to the wall and the other end is anchored to the mounting eye located on the left side of the oven base assembly Ensure that the restraint cable limits movement of the oven so that no strain is ...

Page 41: ...the electrical supply to the oven or unplug the power cord from the receptacle If the oven must be moved close the gas supply shutoff valve disconnect the gas supply line at the oven and unlock the casters so the oven can be moved safely After performing oven maintenance Return the oven to its original location and lock the casters If the restraint cable was disconnected to move the oven reconnect...

Page 42: ...o remove loose debris and food particles Remove the main fan motor cover vacuum out any debris lodged in the motor cooling ports then reinstall the cover Quarterly Maintenance Perform all monthly maintenance tasks Remove the conveyor drive chain cover and drive chain Remove the conveyor belt assembly from the bake chamber Remove the oven end plugs Ensure that each finger is marked and is listed on...

Page 43: ...uum the control canister and remove debris IMPORTANT Ensure that each finger assembly is reinstalled into the same location they were removed from to avoid altering the baking characteristics of your oven WARNING Any maintenance or service performed inside of the control can assembly or other than listed in this manual should be performed by an authorized service company to avoid oven damage WARNI...

Page 44: ...anty repair becomes necessary the customer must first contact MF B at 1 888 480 EDGE prior to contacting a repair company Failure to contact MF B at 1 888 480 EDGE prior to contacting a repair company voids any and all warranties 1 7 All work must be performed by an approved service technician You must contact MF B at 1 888 480 EDGE to get approval for your service technician before any work is pe...

Page 45: ...its installation or use 2 2 The gas supply must be connected to the oven by a locally licensed plumber for the warranty to be valid 2 3 The Start Up Checklist form must be filled out signed and timely returned to MF B to initiate and validate the warranty 2 4 Customer must present any claim under this warranty to MF B 2 5 Customer must notify MF B within 10 calendar days of discovery of any claime...

Page 46: ...UIRED to include the serial number of the unit the model number of the unit the warranty authorization number a labor hour breakdown a description of the work performed and the location of the unit including end user name city and state 2 10 Customer agrees to allow a reasonable time for repair or replacement of any part covered by this warranty Customer s sole and exclusive remedy under this warr...

Page 47: ...Motor 4 Hours Transformer 25 Hours Ignition Control Burner Control Temp Control or Speed Control 4 Hours Switch or Fuse Holder 25 Hours Conveyor Motor 75 Hours Hall Effect Sensor 3 Hours Control Box Cooling Fan 25 Hours Thermocouple 4 Hours Main Blower Relay 25 Hours R R Control Can 75 Hours Set Gas Pressure 5 Hours A2 Labor Rate A2 1 Subject to the provisions of MF B Warranty Policy and Procedure...

Page 48: ...t is discovered that additional work is required and will exceed the customer s original estimate by more than 10 customer must contact the MF B Service Department again for approval Any claim for work not listed in the Flat Rate Warranty Schedule or for hours in excess of the Flat Rate Warranty Schedule will be denied unless prior written approval from the MF B Service Department has been receive...

Page 49: ... Manual Original Instruction Manual 44 Rev 2 1 July 12 2016 COMPANY INFORMATION MF B Restaurant Systems Inc 133 ICMI Road Dunbar PA 15431 1 888 480 EDGE toll free 724 628 3050 phone 724 626 0247 fax sales edgeovens com www edgeovens com 3133776 3133776 PROUDLY MADE IN THE USA ...

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