Eddyfi Technologies Inuktun Versatrax 150 Analog User Manual Download Page 4

Page: 4 / 57

Versatrax 150™

Document: UMDW014058.docm

Revision: A03

Created by: KW

Date: 10 Oct 2019

3075415-A03

Source Location: C:\ePDM\ISLEng\products\dw-versatrax150mkii\manuals\UMDW014058.docm

Page 4 of 57

User Ma

nual

Dealing With Obstacles .......................................................................................................................... 48

Inspection Guidelines ............................................................................................................................. 48

Powered Winch Operation ...................................................................................................................... 48

Vehicle Recovery .................................................................................................................................... 49

Emergency Recovery........................................................................................................................... 50

Troubleshooting .......................................................................................................................................... 50

Camera Control Problems ...................................................................................................................... 50

Video Problems....................................................................................................................................... 51

Vehicle Problems .................................................................................................................................... 51

Winch Problems ...................................................................................................................................... 52

Maintenance ................................................................................................................................................ 53

Rinsing and Cleaning .............................................................................................................................. 53

Fuse Replacement .................................................................................................................................. 53

Minitrac™ Maintenance .......................................................................................................................... 53

Camera Maintenance ............................................................................................................................. 53

Tether Re-termination ............................................................................................................................. 54

Parts and Repairs ....................................................................................................................................... 54

Ordering Parts/Customer Service ........................................................................................................... 54

Warranty Repairs .................................................................................................................................... 55

Factory Returns to Canada ..................................................................................................................... 55

Product/System Drawing Package Availability ....................................................................................... 55

Limited Warranty Policy .............................................................................................................................. 56

Summary of Contents for Inuktun Versatrax 150 Analog

Page 1: ...Eddyfi Robotics Inc 2569 Kenworth Road Suite C Nanaimo BC V9T 3M4 CANADA 1 250 729 8080 info eddyfitechnologies com www eddyfitechnologies com INUKTUN VERSATRAX 150...

Page 2: ...wer 9 Power Requirements 9 Set the Line Voltage 10 Generators Inverters 10 Connections 11 Pre Configured Control Rack 11 Control System Connections SD Video 12 Control System Connections HD Video 12 F...

Page 3: ...Bars 25 Light Installation 26 Minitrac Installation 28 Track Height Extensions 31 Spectrum Camera Extension 32 Rear Camera Installation 33 Advanced Accessories 34 Minitrac Length Extensions 34 Active...

Page 4: ...Operation 48 Vehicle Recovery 49 Emergency Recovery 50 Troubleshooting 50 Camera Control Problems 50 Video Problems 51 Vehicle Problems 51 Winch Problems 52 Maintenance 53 Rinsing and Cleaning 53 Fus...

Page 5: ...codes standards or requirements of others such as government regulations This manual is copyright 2019 by Eddyfi Robotics Inc All rights reserved System Description The Inuktun Versatrax 150 is a sys...

Page 6: ...ids 150 305 mm 6 12 in Maximum Tether Length3 1 000 m 3 300 ft Tracks 2x Minitracs 8000 Camera Front Standard Spectrum 90 Option Spectrum 120HD Rear Standard Sapphire Lights Parallel Only 2x 901 Light...

Page 7: ...is system includes some specific devices that have their own User Manuals Instructions on those manuals must be also read before using the system WARNING High Voltage The tether carries 400 VDC to the...

Page 8: ...are recommended for lifting the vehicle Never drop the vehicle Although built tough the vehicle is heavy and can suffer structural damage when dropped Prevent impact to the front of the 901 lights Sp...

Page 9: ...e tether connector capped with a dummy plug when not connected to the vehicle to help keep out dirt The tracks are tolerant to sandy and muddy conditions although this decreases seal life The vehicle...

Page 10: ...Set the line voltage switch to 115 230VAC and change fuse o For 115 VAC use 15 A MDA type fuse o For 230 VAC use 10 A MDA type fuse Winch Jumpers must be set inside the hand held controller to switch...

Page 11: ...ii manuals UMDW014058 docm Page 11 of 57 User Manual Connections Pre Configured Control Rack The monitor computer interface box and power supply are typically installed and connected in a shock mount...

Page 12: ...ee way splitter and the rear monitor or video capture to channel D E or F These are the default output but the connector assignments are also software configurable Control System Connections HD Video...

Page 13: ...re active and may be connected to external monitors capture cards or recording devices Fiber Optic Tether Systems equipped with a fiber optic tether employ a fiber bundle running down the middle of th...

Page 14: ...gured Rack If you are installing the power supply and interface box into your own 19 in rack installation consideration must be given to adequate air flow for cooling the power supply In any installat...

Page 15: ...up the key in the connector before mating Fully screw down and hand tighten the locking collar 2 Secure the tow cable to the cable grip on the tether using the quick link Adjust the cable grip positio...

Page 16: ...pull back and turn on the locking pin 4 Make sure the friction brake is engaged disengaging the friction brake can result in slack tether potentially jamming the reel 5 Unwind some tether and connect...

Page 17: ...the tether Note Protecting the conductors inside the tether is critical to the life and operation of the tether Proper tether handling and care will result in extended tether life and system reliabili...

Page 18: ...enario recommended by Eddyfi Technologies Vehicle Layout A typical set up for a pipe inspection system is based on a covered two ton or larger box truck The truck carries the power source generator an...

Page 19: ...loyment personnel whether this is a system of signals PA system or audio headsets Good communication can avoid accidents damage to the equipment and promotes efficiency and productivity The person dep...

Page 20: ...ure the camera bed is far enough forward to provide access 2 Adjust the hinges using the indicator plaque at the back of the chassis the sizes indicated are internal diameters there is a line scribed...

Page 21: ...after system startup however the operator will not have any position feedback and it may be possible to hyperextend the mechanism Note The Powered Camera Raise will not position feedback until it is...

Page 22: ...the locking pin Note that there are two columns of numbers on the indicator plate STD is for the standard chassis setup while XT is for when the track extension plates are installed Minimum Bend Sizes...

Page 23: ...follows 1 Adjust the camera bed to the position shown below This will allow access to the camera mounting screws If a motorized camera raise mechanism is installed the system will need to be powered...

Page 24: ...rubber faces of the connectors Screw the locking collar onto the bulkhead connector finger tight is good Periodically apply a small amount of silicone grease to the connector to keep it lubricated how...

Page 25: ...ers into the back of the camera and mount using 3x M6 x 16 mm SHCS as per the previous section Spectrum 120 Bumper Bars Bumper bars for the Spectrum 120 are installed directly onto the camera s rotati...

Page 26: ...ts are not installed attach them to the back of the camera mount plate using a Older blue anodized chassis use 20 x 5 8 in SHCS b Hard gray anodized chassis use M6 x 16 mm SHCS 2 Attach the lights to...

Page 27: ...901 lights installed with the extended tracks the vehicle will no longer fit into a 305 mm 12 in ID pipe Minimum pipe size is increased to 355 mm 14 in To install the light mount 1 Disconnect the lig...

Page 28: ...nect the tether c Remove any ballast weights d Adjust the track hinges to the smallest pipe setting so that the inside screws are easily accessible WARNING High Voltage 400 VDC Always make sure the sy...

Page 29: ...8 docm Revision A03 Created by KW Date 10 Oct 2019 3075415 A03 Source Location C ePDM ISLEng products dw versatrax150mkii manuals UMDW014058 docm Page 29 of 57 User Manual STEP 2 3 Tip the vehicle to...

Page 30: ...cts dw versatrax150mkii manuals UMDW014058 docm Page 30 of 57 User Manual STEP 4 4 Secure the outside hinge using 2x M6 x 16 mm SHCS and Loctite 243 blue 5 Secure the cabling as shown in the final ill...

Page 31: ...chassis as explained in the previous section Extension plates increase the ground clearance of the vehicle from 41 69 mm 1 6 2 7 in depending on chassis configuration With the extensions installed the...

Page 32: ...m on the extension bracket The top of the extension bracket is made with the same profile as the original camera mount 2 Bolt the extension bracket onto the original camera mount The fasteners used de...

Page 33: ...esult Never operate the system with this connector open Note The Sapphire camera uses a higher voltage and different pin out than the Inuktun Amber camera which is used on other Eddyfi Technologies eq...

Page 34: ...normal withtheexceptionthatthe901lightsmustberemovedforusein300mm 12in pipe Refer to the section above on Spectrum 120 Bumper Bars Bumper bars for the Spectrum 120 are installed directly onto the came...

Page 35: ...Manual Light Installation for details Active Track Chassis Articulation Active track gives the operator remote control over the chassis size configuration Active track is configured to install either...

Page 36: ...ered sonde is able to mount on either side of the chassis as shown below The sonde depicted below is a Prototek FV 20 512 Hz If the Active Track motor is installed the sonde can still mount behind the...

Page 37: ...ber termination canister to the harness block as shown below 1 Mate the electrical connectors between the fiber termination canister and harness block make sure to align the keyways on the top of the...

Page 38: ...quick release pin at the base of the linkage Mount the adjustable arm for the ULS 100 scanner to the underside of the main camera mounting block using the M6 x 16 mm SHCS Bolt the laser scanner with i...

Page 39: ...r Manual Odometry Module The odometry module is an optional factory installed module which provides the pitch roll heading ambient temperature and the distance travelled It is secured to the bumper ba...

Page 40: ...ive direction increases value A clockwise rotation around the Z axis is defined as the positive direction increases value Note that the coordinate system and rotation directions can be redefined using...

Page 41: ...vehicle by the X Hinge Severe pinching and hand injury may result Always use the handles next to the hinge for lifting All fasteners are M6 x 16 mm SHCS as illustrated above 1 Lay the vehicle on the...

Page 42: ...and stability the chassis must be adjusted for the target pipe size Guide Wheel Adjustment First ensure the guide wheels are located correctly on the vehicle As illustrated below the front guide whee...

Page 43: ...rsatrax 150 Document UMDW014058 docm Revision A03 Created by KW Date 10 Oct 2019 3075415 A03 Source Location C ePDM ISLEng products dw versatrax150mkii manuals UMDW014058 docm Page 43 of 57 User Manua...

Page 44: ...The rear camera must be removed for 150 mm 6 in pipe but may remain in place for 200 300 mm 8 12 in pipe Camera Adjustment There are four standard sizes of camera height adjustments 150 200 250 and 30...

Page 45: ...whip must be capped with a dummy plug whenever the Sapphire is removed Shock or system damage may otherwise result Never operate the system with this connector open Note The Sapphire camera uses a hig...

Page 46: ...Make sure the track belt is free of debris and turns freely Check the tether and vehicle whips for damage Ensure camera viewports are clean Check the 901 light fins for fouling Optional Components Che...

Page 47: ...nto the plastic shipping case Take time to pack the system properly for transport away from the worksite Store the system in a dry environment Note Ensuring the Versatrax system is always stored in go...

Page 48: ...possible damage to the tether cable or water leakage inside the harness block or Minitracs This fault will also be triggered if the output fuse has blown due to a short circuit Tether faults should no...

Page 49: ...ng forward Inspection Guidelines The objective of an inspection is to obtain a recording of video and other data for review by the customer or pipe owner If a recording is lost fails to record or is o...

Page 50: ...mming the vehicle 4 If the tether tension does not seem excessive and you know from the inspection that the pipe is clear you can tow the vehicle out with the winch The winch will tow the vehicle betw...

Page 51: ...reel in the tether is caught on something Try to look for and fix the cause of the catch before putting any more strain on the tether The operator should use any dexterity available first to free the...

Page 52: ...reaks in the camera harness cable o Check the tether connectors at both controller and vehicle o Check for tether or slip ring damage by testing tether continuity Picture is blurry will not focus or h...

Page 53: ...ly o Check that the pressure wheel is pressing the tether against the payout sheave If the tether is being pulled up from the sheave instead of down it may be disengaged from the sheave o Check that t...

Page 54: ...onents resulting in electrical damage or personal injuries Periodically 1 Use a damp cloth or spray cleaner for the power supply controller box The box must never be sprayed down or immersed in water...

Page 55: ...Spare and or replacement parts are available for your product and can be ordered directly from your local office When ordering parts always make sure to quote the sales order acknowledgement SOA numb...

Page 56: ...with detailed shipping and shipping customs instructions Items shipped without an RMA number will be held at Eddyfi Technologies until the correct paperwork is completed If cross border shipments are...

Page 57: ...n to improperly wired AC receptacles 5 Track belts tethers view ports and other components subject to wear through abrasion are warranted to be free from defects in material and workmanship for a peri...

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