Ecom J2KNpro Tech Page 1 Operating Instructions Manual Download

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Operating Instructions

Summary of Contents for J2KNpro Tech

Page 1: ...Operating Instructions ...

Page 2: ...nalysis 11 1 Gas analysis 21 11 2 Flow measurement option 25 11 3 Pressure measurement option 26 11 4 Soot dot Oil trace option 27 11 5 Measurement record and printout 29 11 6 Mean value measurement 30 11 6 After measurement 32 12 Adjustments 33 13 Control 39 14 Data processing 14 1 Communication 40 14 2 Automatic Measurement 41 14 3 Data logger 42 14 4 Data logging with DASNT2 43 14 5 Data proces...

Page 3: ...high quality product of ecom GmbH Get to know the product before you start using it while reading care fully the following instructions of use and the safety indications Use the product only as described and only for the given areas of applica tion in order to ascertain its longevity ___________________________ ...

Page 4: ... duct Please confirm after successful connection the security message at the instrument with OK Please connect flue gas hose to flue gas duct before starting Security message Please confirm OK before starting that the sample gas outlet TOXIC GAS has been connected through the flue gas hose to the flue gas duct Sample gas outlet TOXIC GAS Flue gas hose Condensate hose Fresh air connection ...

Page 5: ...condensate hose possibly collect condensate in a vessel To ensure sufficient airflow a minimum distance of 0 5 m must be kept to walls or objects Adjustments at burners and boilers should be made only by specialists who are familiar with this installations ...

Page 6: ...onnection air temperature Condensate trap with gas cooler 1 and fine dust filter Connection gas hose Connection pressure Connection draught Radio antenna Cable socket by wire transfer basic control modules Integral printer PTFE filter 1 Control module see next page Info display see chapter Control Basic ON OFF Converter cartridge Fresh air 1 Fresh air 2 ...

Page 7: ...ocket for connection cable by wire transfer basic ESC key quit escape menu In the input mode the keys are used for numerical in puts OK key confirm selection Cursor keys Up Down Right Left Scroll Measurement values recording Print key access to print ing menu Switch ON OFF control module Display back lit ON OFF Function keys function shown on display ...

Page 8: ...let TOXIC GAS Gas cooler 1 with filter and safty filter Heated filter Heated hose Electrochemical sensors PTFE Filter 1 NDIR Standard Gas cooler 2 PTFE filter 2 NDIR Advanced PAS UV CLD Converter Gas pump 1 Gas pump 2 Fresh air 2 Fresh air 1 Flue gas duct Ozon ...

Page 9: ... transfer from hot to cold drains the heat of the metal body flown by gas and transfers it to the outer cooling body This heat is transferred thru ventilation to the surrounding air The condensation issued by the heat loss of the gas drops in a receptacle and is pumped out by a permanent working hose pump The sucking capacity of the gas conveying pump avoids a sufficient dwell time of the gas with...

Page 10: ...lly for long term measurements from fouling The maximum exhaust gas temperature when using the heated sampling system is 500 C Please note Do not bend the tube Heated tube has to be cooled out after the measurement Heated tube may not be folded too tight use the whole under case Do not put the heated tube in water Clean or replace PTFE filter regularly Direct connection at the front of the J2KNpro...

Page 11: ...actor cartridge if the conversion rate from NO2 NO falls below the required value Changing the reactor cartridge is possible without tools in a very short time We recommend turning off the instrument and letting cool down for approximately 1 hour before changing the cartridge This minimizes the hazard of burning There is also the possibility of changing cartridges in a heated instrument but the co...

Page 12: ... the reactor fastener counter anticlockwise up to the end of the thread Pull out the fastener with the reactor cartridge carefully Let the cartridge cool down if needed Pull the reactor cartridge out carefully from the reactor fastener wear protective gloves Replace new reactor cartridge to the reactor fastener Push the cartridge carefully to the reactor opening and turn the reactor fastener clock...

Page 13: ...dule of ecom J2KN pro TECH is powered by 3 nickel metal hydride accumulators type AA In case of need the accumulators can be recharged by docking the control module to the basic module Used accumulators can be returned to us or brought to recycling stations of public waste disposal compa nies respectively accumulators selling stores Never use batteries to operate the control module of the ecom J2K...

Page 14: ...interruption of the radio communication an error message is displayed By persisting disturbances of the radio communication a cable option can take over the transfer connection betwen socket DATA on control unit and socket DATA on basic module If the basic module is switched off and the control module not so the display will show an error message inviting to fix the control module in its docking s...

Page 15: ...mported respectively opened in Excel See chapter Technical Data for data format information The files can be transferred on the PC using a card reader The following conditions must be fulfilled for using a multimedia card ecom J2KN pro TECH min card volume 32 MB max 32 GB UHC card formatted on 16 bit FAT or FAT32 SD cards from SanDisk recommended PC with card reader Insert the multi media card as ...

Page 16: ...on visible sub menus can be called up scrolling the arrow keys Before starting up please remove the transport protection Transport protection Gas analysis Mean value Pressure Soot Oil trace Data processing Adjustments Control Diagnostics Bar indication radio quality Bar indication transfer quality Battery voltage charging status Display con trast adjusta ble with F1 and F2 ...

Page 17: ...rts with a warm up phase max 30 min After the sensors are at operating temperature a 15 minute stabilization phase follows followed by a 3 minute calibration with fresh air Simultaneously the message appears asking if you want to use the data processing If you want to assign the sampled data to a specific plant so press F1 F4 no measurement will be performed without assignment Fuel types acc to 1 ...

Page 18: ... out or data processing Proceed as follows choose Text line 1 with the cursor keys up down and confirm with OK select keyboard 4 keyboards are available with F3 select with the cursor keys up down right left a character selected character is black deposited choose the character with OK the last character can be deleted by pressing F2 repeat procedure until line is complete if you want to correct a...

Page 19: ... Press OK once the input is completed to call up said data record number The cursor keys Up Down enable the check of the record numbers Press F1 to select the first record number and F2 for the last Press F4 to delete the content of the selected record number Press OK to activate the record number Finally press F1 to start the gas analysis Memory number 1 Please use the numeral keys Selection upon...

Page 20: ... the previous measurement and start recording of the current measurement values Memory number 1 25 11 2007 Data record 12 15 53 25 11 17 Further pages Memory number 1 Gas analysis 12 15 53 25 11 17 Further pages Memory number 1 O2 3 2 CO2 13 1 CO 0 ppm Eff 92 5 Losses 7 5 Exc air 1 18 T Gas 184 4 C T Air 20 3 C Draught 0 03 hPa CO measurement 12 15 53 25 11 17 Further pages Memory number 1 O2 17 5...

Page 21: ...nt and store the measured values into the intermediate memory at the same time With F3 you can switch off the CO sensor in order to protect the sensor against too high concentrations only required for electrochemical CO sensor The automatic disconnection will switch off the CO sensor at approx 2500 ppm also for CO IR With F4 you can switch from the measured value display to a menu selected before ...

Page 22: ...uments with magnetic valve and fresh air connection Instruments that are equipped with magnetic valve technology and fresh air connection are able to be purged or calibrated with fresh air without taken out the probe out of the flue gas duct For fresh air purging press the Enter key from the measured value display select the menu item Fresh air purge and press the Enter key again The fresh air pur...

Page 23: ... O2 20 5 and T Gas T Air 5 C are given The dew point can only be calculated accurately if in the menu Adjustments the current barometric air pressure value has been entered This value cannot be determined by the ecom J2KN pro If the gas temperature falls below the dew point between 25 and 65 C ETA will be calculated with condensation In the display C appears behind ETA Correct measurement values a...

Page 24: ...s and CO measurement values separately The values are stored for a later printout and if need be for a final data record storage If a printout of the values should be made simultaneously to the intermediate recording so press F2 the complete content of the intermediate memory will be printed Measurement stored in intermediate memory O2 3 2 CO2 13 1 T Gas 184 4 C T Air 20 3 C Gas analysis 25 11 17 ...

Page 25: ...the flow rate After the pitot tube is positioned in the flow channel the display shows the speed m s the flow rate Nm 3 h and the differential pressure Pa If the value indicated is stable press Record to store the value in the intermediate memory If a printout of the values should occur simultaneously to the recording in the intermediate memory press F2 the complete content of the intermediate mem...

Page 26: ...e value Access the menu while selecting the sub menu Pressure The current value is displayed as well as the instruction to adjust the zero point of the sensor Release hereto the draught hose from the instrument for a short moment and press F4 The sensor is herewith re calibrated Fix the draught hose again The display shows the exact measurement value which can be stored while pressing Memory and a...

Page 27: ...hereto the probe heating of the pistol grip probe while selecting Adjustments Internal Probe heating F1 Proceed as follows Switch on the probe heating while selecting Adjustments Probe heating F1 Insert a filter paper in the paper slot Select the line 1st Soot meas Press OK to start the measurement The display shows the volume to be sucked and the pump starts sampling If the soot dot analysis are ...

Page 28: ...tically stored The result of the oil trace check is to be documented as follows Set the cursor on the line Oil trace Input the result with OK NO YES or Press ESC to quit the menu once all necessitated inputs have been entered The measurement is now completed Get the probe cooled down before putting it back in its fixation Soot Oil trace Mean value 1 0 Boiler temp 66 C 1st Soot meas 1 0 2nd Soot me...

Page 29: ...mbol appears on the bottom right of the display The entered text will only be recorded in the data record by use of the multi media card Select Start printout and press OK to start a printout Press ESC to turn back to the gas analysis menu Once the gas analysis is completed transfer the val ues recorded in the intermediate memory to the Multi Media Card otherwise they could get lost by switch off ...

Page 30: ...hosen Before the mean value measurement can be started the settings for Meas time Scanning Printer and Storage should be checked and if necessary be changed The meanings are Meas time Time frame in which the mean values will be calculated Scanning time between the measurements taken for mean value calculation Printer logging of measurements taken for mean value calculation Store all measurements f...

Page 31: ...evaluation of the measurement values will be started On the display the actual mean values will be shown will be updated with new measurement values switch to the actual values with cursor keys up down It is possible to scroll through the values with the cursor keys right left With F2 you can interrupt and with F4 stop the measurement After finishing the measurement time a protocol of the results ...

Page 32: ...easurement Fold radio antenna before closing the case Get the heated sampling system cooled down before putting it back in its case Radio antenna Heated sampling system Please place transport protection before transport Transport protection ...

Page 33: ...r sensors OK Choose sensor with cursor keys and confirm with OK CO NO NO2 SO2 etc calibration Important Span gas must get pressure free to the instrument Flow with span gas Wait for stabilisation of value By drift press OK Set correct value with number keys Confirm input with OK T Gas T Air calibration Create reference temperature By drift press OK Set correct value with number keys Confirm input ...

Page 34: ...stment with cursor keys Calculation of gas concentrations in ppm volume concentration parts per million mg m 3 mass concentration per volume unit mg kWh undiluted mass concentration per power unit mg MJ undiluted mass concentration per power unit ppm undiluted volume concentration parts per million mg m 3 undiluted mass concentration per volume unit Undiluted Conversion of the gas concentration on...

Page 35: ...K to activate paper feeding Paper feed line by line Tightness test Start with OK Leakage test of gas system of the ecom J2KN pro TECH Lock probe with a plug and start test with OK Internal press OK to open menu Further instrument settings Printout contrast 0 9 press OK to access input menu Printer contrast adjustment Recharging function F1 for ON F4 for OFF Recommended setting OFF Key beep F1 for ...

Page 36: ...Choose after pressing OK Change the menu you get to after pressing F4 in measured value display Eff C F1 for ON F4 for OFF ON OFF switch for calculation of efficiency with and without condensation RF connect only Choose after pressing OK Standard no radio connection if control module is located in basic module RF connect only radio connection also if control module is located in basic module Remot...

Page 37: ...f WLAN connection available only with deactivated Auto Connect Access Point F1 for ON F4 for OFF W O Auto Connect Automatically connection F1 for ON F4 for OFF Security use password for connection F1 for ON F4 for OFF the password is 1234567890 Channel Input channel 1 13 selection after pressing OK Connection with existing network Start Stop WLAN manual switching of WLAN connection available only ...

Page 38: ...ine 1 as follows 1 Activate character selection list with OK 2 Select keyboard type with F3 4 different keyboards available 3 Use the cursor keys to select the desired character selected character is outlined by black background 4 Confirm selection while pressing OK 5 Repeat procedure until desired text is complete 6 Once input for line 1 is completed deactivate the characters selection mode with ...

Page 39: ... 20 04 17 Control Next service centre Serial number Software version Radio quality Sent frames radio Received frames radio Number of frames USB Accu voltage control module basic module Operation hours Recommended maintenance date Number of CO switch offs ppm hours of CO sensor Number of errors Number of instrument switch ons Date of last service O2 10744 mV CO 7 mV Batt 4 50 V Bat B 6 09 V Operati...

Page 40: ...ws Choose record number with the cursor keys and confirm with OK Scroll with the cursor keys Leave record number with ESC DRT PC Load data Enables the data import with USB cable from e g ecom software miniDV available on our website www ecom de See chapter Technical Data for data format information please observe the transfer options of your software Select View Memory M DRT PC Format Automatic me...

Page 41: ... 14 2 Automatic measurement The configuration of the ecom J2KN pro TECH with operation securing self regulating additional components like the condense trap the gas cooler and the magnetic valve technique permits even a long term operation of the instrument By setting time intervals for the measurement the instrument switches autonomously to fresh air purge after the measurement phase gas will be ...

Page 42: ...OFF Adjustment of data logging with or without column headings Start the automatic measurement by setting the cursor to line Automatic and pressing the key OK on top right on the display appears A for automatic 14 3 Data logger Here a Data logger record Data logger and key OK on top right on the display appears the disk symbol can be started or finished just available when using the multi media ca...

Page 43: ...nd measured value gradients the software DAS5 is available With the help of a multi media card customer and measurement data can be exchanged between software and instrument An online connection to store measured values and measured value gradients is possible with USB or WLAN For the USB connection a driver is required Software and USB driver are available free of charge from the ecom website The...

Page 44: ...roid is available Test results are stored along with customer information in a pdf file and can be sent f e as email attachment Links to free download of the Apps can be found on the ecom website For the wireless connection WLAN the following transfer parameters must be set at ecom J2KNpro TECH Adjustments Internal WLAN Access Point ON Auto Connect ON ...

Page 45: ...shown graphically on the display The operation stand can be recorded max 100 sec Press OK to start a new recording phase reset 1 0 RM OV RZ BV1 BV2 FL Err ON Off 228 D K O 9 7 2 2 2 2 3 1 2 Ignition is active Flame identified Current flame signal Min flame signal Model name Engine on Oil pre warmer Air pressure monitor is on Operation voltage Valve 1 is on Valve 2 is on Recording of operation stan...

Page 46: ...t Last 2 errors Satronic Last 5 errors Siemens Current error Error statistics errors number Monitoring times of firing automat Error history Number of startups total 677 Service counter actual 142 No error No flame at the end 004 9 23 min Of safty time 0 0 µA 227 V Flame signal during 001 12 sec Straylight check 2 2 µA 225 V Total 46 Straylight 22 Safty time 9 Loss of flame 17 FT LW 0 Safty time 4...

Page 47: ... main menu point Diagnostics the submenu dT measurement and confirm with OK The instrument indicates the temperature T1 sensor at connection gas temperature the temperature T2 sensor at connection air temperature and the difference of both temperatures T1 T2 With the key Memory the result of the measurement are stored in intermediate memory A printout can be started with Print T1 70 4 C T2 56 3 C ...

Page 48: ...he state of the pre filter It should be changed when the filter has a grey color number 2 3 of the soot comparison scale Fine dust filter Screw off the cover of the gas cooler 1 and check the state of the fine dust filter Change it once the filter has a grey colour number 2 3 of the soot comparison scale Do not use other sensors or feelers from other manufacturers otherwise the TÜV approval will n...

Page 49: ...ison scale PTFE filter 1 Check the state of the PTFE filter Change it once the filter has a grey colour number 2 3 of the soot comparison scale PTFE filter 2 Screw off the cover and check the state of the PTFE filter Change it once the filter has a grey colour number 2 3 of the soot comparison scale Safety filter PTFE filter 2 2 µm PTFE filter 1 20 µm ...

Page 50: ...ecesses on the right of and left side Change the filter cartridge and fasten the filter holder Ventilation filter 2 The ventilation filter should be changed if the filter is grey colored number 2 3 of the soot comparison scale Remove for this the filter holder pull it off Change the filter cartridge and fasten the filter holder No ventilation filter Ventilation filter Filter cartridge Recesses Fil...

Page 51: ... pink brown black grey white Probe and hose only probe type SB Depending on the frequency of use probe and hose should be regularly cleaned in order to release particle deposits and to prevent early wearing due to corrosion Release the connections at the instrument and at the probe grip to free the hose Clean the hose flow warm water in then dry respectively blow water drops out Change printer pap...

Page 52: ...Electrochemistry CxHy option 0 4 vol CH4 Catalytic CxHy option 0 2000 ppm C3H8 Infrared CxHy option 0 30000 ppm CH4 Infrared CO option 0 63000 ppm Infrared CO2 option 0 20 vol Infrared CO2 0 CO2max Calculation Air pressure 300 1100 hPa DMS bridge T Gas 0 500 C NiCr Ni T Air 0 99 C Semi conductor Differential pressure 0 100 hPa DMS bridge Efficiency 0 120 Calculation Losses 0 99 9 Calculation Exces...

Page 53: ...ll ready for use Possible reasons could be Cable is broken at the plug T Air sensor is broken Thermocouple is broken Cable is defective Note The error messages can be ignored at the J2KNpro TECH by pressing OK Calcula tions that depend on these temperatures are not implemented Possible reasons could be O2 is defective CO2 values are calculated from the O2 values Pump is not working correctly Leaka...

Page 54: ...If you have several instruments of the same type you can locate an error by exchanging the accessories probe hose temperature sensor etc If further questions or problems should arise please contact the next authorised ser vice centre ...

Page 55: ...0 V O2 gas channel check in vol 0 0 21 0 W CO gas channel check in ppm Related to 0 0 vol O2 X CO gas channel check in ppm Measured value Y O2 O2 check in vol 0 0 21 0 Z T Boiler 0 999 AA T Sensor 0 99 AB O2 reference 0 0 21 0 AC Unit 0 ppm 1 mg m 3 2 mg kWh 3 mg MJ AD Norm N converted to O2 ref AE Fuel type number Index acc to instrument table AF Fuel type text Text acc to instrument table AG Soo...

Page 56: ...g kWh 3 mg MJ 4 ppmN 5 mg m 3 6 BI CO Unit 2 BJ NO Unit 2 BK NO2 Unit 2 BL NOx Unit 2 BM SO2 Unit 2 BN Analogue input 1 BO Analogue input 2 BP Sensor 7 in ppm BQ Meas gas volume in l min BR CO BS last column 0 converted to unit column AC and converted on O2 ref Column AB when column AD N ...

Page 57: ...e 20 79 98 20 character text 2nd display line 20 99 114 16 character text 3rd display line 16 115 116 2 signs HEX 80 00 2 117 121 O2 CO measurement in vol without comma 5 122 126 CO CO measurement in ppm related to 0 0 vol O2 5 127 131 free 5 132 136 free 5 137 141 free 5 142 146 free 5 147 151 free 5 152 156 O2 O2 check in vol without comma 5 157 161 CO O2 check in ppm 5 162 Draught O2 check sign...

Page 58: ...Page 58 ecom J2KN pro TECH ecom GmbH Am Großen Teich 2 D 58640 Iserlohn Telefon 49 0 23 71 9 45 5 Telefax 49 0 23 71 4 03 05 Internet http www ecom de eMail info ecom de ...

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