Ecom EN2-F Page 37 Operating Instructions Manual Download

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Page 37

dP (velocity) in Pa

– 1000,00

Air pressure in hPa

300

– 1100

Unit 2

0=ppm; 1=mg/m3; 2=mg/kWh; 3=mg/MJ; 4=ppmN; 5=mg/m3; 6=---

CO (Unit 2)

NO (Unit 2)

NO2 (Unit 2)

NOx (Unit 2)

SO2 (Unit 2)

Analogue input 1

Analogue input 2

Sensor 7 in ppm

Meas. gas volume in l/min

last column

* converted to unit (column AC) and converted on O2 ref. (Column AB) when column AD = N

Summary of Contents for EN2-F

Page 1: ...Version 1 9 2 Operating Instructions ...

Page 2: ...Page 2 ...

Page 3: ...p 14 8 Gas Analysis 8 1 Gas analysis display screen 15 8 2 Inserting the probe 16 8 3 Calculations CO2 Efficiency Losses Excess Air Dew Point 17 8 4 Taking a measurement Ramp up Measure Purge 17 8 5 Printing 18 8 6 O2 Correction Reference O2 18 9 Draft Pressure 19 10 Soot test 19 11 Averaging Tests 20 Settings Service Tips and Technical Data 12 Adjustments 21 13 Control 25 14 Data Processing 26 15...

Page 4: ...ation cleaning agents degreasers wax polishes adhesives anything containing formaldehyde Adjustments at burners and boilers should be made only by specialists who are familiar with these installations 1 Charge the internal battery regularly an unused analyser should be charged at least 1 x per month 2 Never store the unit with a discharged battery To control for thermal drift start the analyzer an...

Page 5: ...ments please set up condensation trap as follows pull knob out to unlock swing the condensation trap a full 90deg up until it locks into place Unblocking pin must be engaged before pump will start Do not block fresh air opening for fresh air pump Fresh air opening ...

Page 6: ...tion gas temperature Connection via USB Connection gas Connection draft Connection pressure Connec tion AUX Integral printer Sensors com partment Graphic display Optical flow control Battery com partment Peltier cooler w con densate drain and particulate filter Bluetooth Antenna AC connection Charging indicator light ...

Page 7: ...umerical inputs Enter key confirm selection Cursor keys Up Down Right Left Scroll Save snapshot to internal memory Access printing menus press F2 to quick print ON OFF key Info key access to control menu F1 Standby pump shuts off F2 Quick print F3 CO purge pump on off F4 Edit line items on screen ...

Page 8: ...nnection Ensure there is only one instrument with Bluetooth near the ecom R Turn on the analyzer Go to Adjustments Internal Bluetooth and select Protocol Enhanced Turn on ecom R wait while the Bluetooth connection is made automatically Change display Choose line Adjust line Set adjustment Exit adjustment Change display see below Start printout 4 displays Choose display screen Switch on off ecom R ...

Page 9: ...mpartment door Important Always dispose of used batteries in official recycling con tainers only e g in battery shops Model with integrated air temperature sensor If there is no air temperature sensor connected at the ecom EN2 then the air temperature sensor of the ecom R supplies the measured values Battery compartment Batteries 1 5 V AA 2 Unlocking Air temperature sensor ...

Page 10: ...e heat of the metal body flown by gas and conveys it to the outer cooling body This heat is conveyed to the surrounding air with the aid of a fan The condensation formed by the heat loss of the gas drops in a re ceptacle and is pumped out automatically via a peristaltic pump On battery operation alone the Peltier cooler can be switched off to save battery power In the Gas Analysis menu press Enter...

Page 11: ...ry voltage When the battery voltage falls below 5 4 V the instrument must be connected to AC power to retain power 6 Data Logging onto Memory Card The multi media card enables the storage of data records on a re movable SD card The data fields on the csv file are listed at the end of this manual The following conditions must be fulfilled for using a multi media card minimal card volume 32 MB max 2...

Page 12: ...ht corner indicating that the analyzer is currently logging data go back to Gas Analysis to start the pump if not already running and view the data when you are finished with your test go back to the Datalogger screen ESC Data processing Datalogger go to Datalogger press enter press F1 to confirm to stop the test The data file will be saved as a csv file J2KDL 00 csv Take out the memory card and i...

Page 13: ...ront After the case is opened unlock the cooler by pulling out on the knob and swinging the cooler 90deg upward The cooler must be unlocked before the pump engages 7 2 Sample line probe Connect gas sample line pressure line and thermocouple as pictured The fittings are sized so that you cannot switch the gas and pressure lines ...

Page 14: ...Modify instrument settings see Chapter 12 Control Check operation state of instrument see Chapter 13 Diagnostics Only used with ECOM AK tool To perform measurements select Gas analysis and confirm with Enter The instruments starts a 1 minute auto zero phase and the fuel types selection list is displayed The following fuel types are available Natural gas Propane Butane Number 2 oil Number 4 oil Num...

Page 15: ...o to Adjustments Internal F1 Hotkey You can set the F1 key to Soot test Data processing View memory Display values Fuel type Efficiency K Internal Adjust ments Press F2 to print out the values simultaneously to their recording in the intermediate memory Press F3 to start the CO purge pump This dashes out the CO reading on the display and introduces fresh air to the CO sensor to protect it from ove...

Page 16: ...ee with Right Left repeat until the display screen shows what you want it to press F4 to accept changes 8 2 Inserting the probe Connect the sampling tubing on the instrument to the sample gas inlet Position the sampling probe in the exhaust channel so that the thermocouple is fully surrounded with the gas see below Core stream search Gas stream Thermocouple hook Probe tip O2 3 2 CO2 13 1 CO 0 ppm ...

Page 17: ...f realistic values for the basic pa rameters like O2 and the temperatures are available In order for the calculations to appear the O2 must be below 20 5 and the differ ence in gas temp and ambient temp must be at least 5 O2 20 5 and T Gas T Air 5 C The dew point can only be calculated accurately if in the menu Ad justments the current barometric air pressure value has been inputed If the gas temp...

Page 18: ...elete the text press Enter while in Gas Analysis select Insert Text press up down to select the line and press Enter again to start editing the text Press F4 to get the cursor up to the text line scroll right until the blinking cursor is beyond the last character then press F2 until all characters are cleared When done press F1 to accept the text then press ESC until you are back in Gas Analysis N...

Page 19: ... to zero the pres sure sensor The sensor is now cali brated Reattach the draft hose wait for the reading to appear and press the Save button number 6 to record the measurement Now when you press F2 whether in this menu or within other Gas Analysis pages you will see the draft print out along with the gas read ings 10 Soot test The Soot test allows you to enter up to 3 soot test measurements You mu...

Page 20: ... oil trace if not needed 11 Averaging The averaging feature allows you to collect snapshots in a timed interval and calculates the average over a set time period For in stance if you want to take 1 measurement per minute over a 5 mi nute period you can set up the Averaging test to automate this 1 Select Averaging within the main menu 2 Select Meas Time Input total measuring time in minutes or seco...

Page 21: ... Adjustments Additionally to those ecom EN2 F functions described previously various adjustments can be made in the instrument From the main menu select the sub menu Adjustments and con firm with Enter A selection of modifiable parameters adjustable according to the application is displayed Place the cursor on the desired line and press Enter to call up or modify the adjustment The modifiable para...

Page 22: ...ppm und mg m3 Input after pressing Enter Input of O2 reference value O2 ref Fuel type press Enter to access selection list Modification of adjusted fuel type e g by measurements at combi plants Air pressure press Enter to access menu Input of barometric air pressure for dew point calculation Clock set press Enter to access setting menu Correction of internal clock with cursor keys Paper feed press...

Page 23: ...sh change with Enter Info about selected language 3 languages selectable F1 Hotkey selection after pressing Enter Modification of adjusted menu the programme will open after pressing F1 F4 Hotkey selection after pressing Enter Modification of adjusted menu the programme will open after pressing F4 Efficiency C F1 for YES F4 for NO Efficiency calculation with or without condensation gain CO Automat...

Page 24: ... x 24 characters Input the text of line 1 as follows 1 Activate character selection list with F4 2 Select keyboard type with F3 4 different keyboards available 3 Use the cursor keys to select the desired character selected character is outlined by black background 4 Confirm selection while pressing Enter 5 Repeat procedure until desired text is complete 6 Once input for line 1 is completed deactiv...

Page 25: ...atus values for the sensors Further information is also consigned on 2 display pages use cursor keys to scroll accu voltage charging status is displayed as a symbol in all menus Full charge Half charge Empty operation hours since last service total operation hours date of the next recommended service phone number of the next service center software version serial number amount of CO switch offs er...

Page 26: ...ys and confirm with Enter Scroll with the cursor keys Press ESC to exit Format If your memory card is not working properly you may have to reformat Caution If you reformat all files on the memory card will be lost DRT PC Load data Enables the data import from e g rbr software available on our website www rbr de See Technical Data at the end of this manual for data format information please observe...

Page 27: ...EN2 F a difference temperature measurement is pos sible For measurements at pipings e g water in and water out of heating systems special temperature sensors are needed available from your authorised rbr agency Out of the main menu point Diag nostics select the sub menu dT measurement and confirm with Enter The instrument indicates the tempera ture T1 sensor at connection Gas temperature the tempe...

Page 28: ... The following advices will be of help for the daily check and mainte nance of single parts or assemblies Fine dust filter Screw off the cover of the condensate trap gas cooler and check the state of the particle filter Change it once the filter has a grey colour number 2 3 of the soot comparison scale Do not use other sensors or feelers from other manu facturers otherwise the TÜV DIN EN approval ...

Page 29: ...ntrol O2 approx 20000 mV Others 0 mV 150 If an error message is displayed during calibration and cannot be eliminated despite several calibration phases so the instrument must be checked by a qualified and authorised service centre The oxygen sensor must show a value of 7000 mV otherwise it must be changed by an authorised service centre The CO sensor is protected against exceedings by the interna...

Page 30: ...rom time to time with acid free grease Change printer paper roll Release the printer cover press lock downwards If necessary extract the paper rest out of the printer Hereto select Adjustments Paper feed Enter Remove the plastics tube of the previous roll Insert the paper end in the slot under the transport roll paper roll inner side facing you while inserting the paper Convey approx 3 cm paper th...

Page 31: ... Calculation Losses 0 99 9 Calculation Excess air 1 Calculation CO undiluted adjustable ref O2 Calculated Flue gas dew point Calculated Op Temp 20 122 F Power supply Mains power 230 V 50 Hz Accu 6 V 4 6 Ah Protocole printer integral 58 mm paper width Printout individually programmable Indication graphic display backlit Dim W x H x D 430 mm x 170 mm x 380 mm Weight approx 7 kg complete with samplin...

Page 32: ... for these sensors amounts to on the average between 4 and 6 years The life span of the O2 sensor is independent of the operating hours and amounts to approx 2 years The following sensors are exchangeable O2 sensor CO sensor pre calibrated NO sensor pre calibrated SO2 sensor pre calibrated only together with CO sensor The sensor must be renewed This message appears automatically every 12 months or...

Page 33: ...e the printout Please check the mains cable Please check the fuse Please check mains connection Plug socket switched on Please load the accumulator min 8 hours Accumulator could be over discharged Please check whether the printer paper is correctly inserted The thermal printer writes only on the ther mally sensitive side Please use always the correct paper for the printer you will prevent defects ...

Page 34: ...te to ambient temperature This is very important as the accuracy of electrochemical sensors is dependent on a proper temperature setting Switch off the analyzer and switch back on Go to Gas Analysis mode The instrument will complete auto zero based on the proper temperature Calibrate your analyzer 1 Select Control on the main menu Swipe calibration magnet over the Cal Magnet sticker located above ...

Page 35: ...ess OK to go to input mode Input concentration of calibration gas using numbers on keypad Press OK The sensor has now been calibrated 5 Allow the gas to flow for another 45 60 seconds If it does not drift more than 2 of the span gas the calibration is steady and you may disconnect the gas If it does drift more than 2 allow the reading to stabilize and reset calibration If this still doesn t work c...

Page 36: ...oning index 0 0 V O2 gas channel check in vol 0 0 21 0 W CO gas channel check in ppm Related to 0 0 vol O2 X CO gas channel check in ppm Measured value Y O2 O2 check in vol 0 0 21 0 Z T Boiler 0 999 AA T Sensor 0 99 AB O2 reference 0 0 21 0 AC Unit 0 ppm 1 mg m3 2 mg kWh 3 mg MJ AD Norm N converted to O2 ref AE Fuel type number Index acc to instrument table AF Fuel type text Text acc to instrument...

Page 37: ...mg m3 2 mg kWh 3 mg MJ 4 ppmN 5 mg m3 6 BI CO Unit 2 BJ NO Unit 2 BK NO2 Unit 2 BL NOx Unit 2 BM SO2 Unit 2 BN Analogue input 1 BO Analogue input 2 BP Sensor 7 in ppm BQ Meas gas volume in l min BR last column 0 converted to unit column AC and converted on O2 ref Column AB when column AD N ...

Page 38: ... 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 ...

Page 39: ...O NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 Date Cal gas concentration Sensor reponse after 5 min CO NO NO2 ...

Page 40: ...Page 40 RUGGED RELIABLE ACCURATE ECOM AMERICA LTD 1628 OAKBROOK DRIVE GAINESVILLE GA 30507 TOLL FREE 877 326 6411 PHONE 770 532 3280 FAX 770 532 3620 ecom info ecomusa com www ecomusa com ...

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