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Eco Engineering Easypell 16, Installation Manual

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Eco Engineering Easypell 16 Installation Manual Download Page 24

24

The boiler controller

9

9

The boiler controller

The boiler controller is located behind the front cover of the boiler.
It is used to control the combustion procedere and the fuel-feeding system.

The boiler controller is connected to the operating device by a bus-connection.
The operating device is located in the boiler door. Visualizing of measuring values and ajdustment of desired
values and parameters are accomplished through through the operating device.

Fuse type

secured outputs

1

F1: Fuse T 3,15A

LUFT, ES, ZUEND

2

F2: Fuse T 3,15A

UW, RM, SZ

3

F3: Fuse T 315mA

internal supply

4

F5: Fuse T 1A

KAPRA, DigIn1

D

Da

am

ma

ag

ge

e o

off p

prro

op

pe

errtty

y

If you change microfuses, ensure correct current rating

200014_EN 1.2

Summary of Contents for Easypell 16

Page 1: ...Installation Manual Easypell 16 32kW ENGLISH 200014_EN 1 2 www easypell com...

Page 2: ...EN 1 2 Version valid from 12 2015 Approved Wohlinger Christian Author Eco Engineering 2050 GmbH A 4132 Lembach M hlgasse 9 Tel 43 0 72 86 74 50 Fax 43 0 72 86 74 50 10 E Mail office easypell com by Ec...

Page 3: ...r r r ra at ti in ng g 2 21 1 7 1 Installing the turbulators and closure plugs 21 8 8 C Co on nn ne ec ct ti in ng g u up p t th he e h hy yd dr ra au ul li ic cs s 2 23 3 9 9 T Th he e b bo oi il le...

Page 4: ...read this manual right through and take note of the safety warnings Keep all documentation supplied with this unit in a safe place for future reference Please pass on the documentation to the new user...

Page 5: ...d lead to death or life threatening injury Warning indicates a situation that could lead life threatening or serious injury Caution indicates a situation that could lead to injury Note indicates a sit...

Page 6: ...ctions for the heating room R Ri is sk k o of f f fi ir re e Do not store flammable materials or liquids in the vicini ty of the pellet boiler Do not permit unauthorised persons to enter the central h...

Page 7: ...n cause sooting and moisture damage on chimneys that are not insulated For this reason moisture re sistant chimneys stainless steel or ceramic should be used Chimneys made of plastic are not permitted...

Page 8: ...hin 1 metre of the boiler Safety temperature sensor The pellet boiler is equipped with a safety temperature sensor This is located on the pel let boiler If the boiler temperature exceeds 95 C then the...

Page 9: ...fi cient combustion air The openings in the combustion air inlet must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air conditioning system...

Page 10: ...o o p pr ro op pe er rt ty y Heat the pellet heating system using pellets that comply with EN ISO 17225 2 class A1 only D Da am ma ag ge e t to o p pr ro op pe er rt ty y Do not use the heating system...

Page 11: ...32kW Note Refer to the data plate for the power rating of your Easypell The data plate is located on the rear side of the boiler Here you find the type designation manufacturer s serial number and yea...

Page 12: ...late 7 Suction fan 2 Flame tube 8 Anti blowback system 3 Heat exchanger 9 Burner auger 4 Boiler water 10 Electronic ignition 5 Boiler insulation 11 Combustion chamber sensor 6 Combustion chamber cover...

Page 13: ...let boiler is ready to be connected The control unit for the boiler controller is integrated into the control panel If it is not possible to bring the boiler into the building at ground level remove t...

Page 14: ...sypell 16 Easypell 20 Easypell 25 Easypell 32 A flow return 905 905 1110 1110 B overall width of pellet boiler 1210 1210 1227 1227 B1 Width with cleaning lever 1206 1206 1232 1232 C Width of boiler ca...

Page 15: ...ing to the minimum clea rance of the flue gas tube a Min clearance of flue gas con nection from wall or part of building 450 mm b Min clearance of side of boiler from wall or part of building 200 mm c...

Page 16: ...sides The casing parts prevent contact with hot moving and live components They also give Easypell pellet boilers a unique appearance 1 Pellet hopper casing cover 4 Boiler door 2 Boiler casing cover 6...

Page 17: ...rought safely into the building The complete dismantling of all components described here is divided into the following sections 1 Dismantling the burner casing and the burner 2 Dismantling the boiler...

Page 18: ...18 Dismantling the burner casing and burner 200014_EN 1 2...

Page 19: ...Dismantling the boiler door 19 6 6 4 4 2 2 D Di is sm ma an nt tl li in ng g t th he e b bo oi il le er r d do oo or r Installation Manual Easypell 16 32kW...

Page 20: ...20 Dismantling the boiler casing 6 6 4 4 3 3 D Di is sm ma an nt tl li in ng g t th he e b bo oi il le er r c ca as si in ng g 200014_EN 1 2...

Page 21: ...l 16 and Easypell 25 boilers some of these heat exchangers are sealed off with sealing caps In this way the heat exchanger area is adapted to the rated output Sealing caps Increasing the boiler power...

Page 22: ...the system by an authorized Eco Engineering service technician can guarantee an op timal level of efficiency and with that a low emission operation Starting up for the first time has to be performed...

Page 23: ...ct up hydraulics on the pellet boiler Check the hydraulic system for leaks before starting up 1 Hydraulic schematics Always refer to the Eco Engineering hydraulic schematics when connecting up the pel...

Page 24: ...connection The operating device is located in the boiler door Visualizing of measuring values and ajdustment of desired values and parameters are accomplished through through the operating device Fus...

Page 25: ...N PE 6 230 Volt Burner motor SZ 17 PE N 230 Volt Flue gas fan RM 15 PE N 230 Volt Motor boiler cleaning device optional LUFT N PE 11 230 Volt Burner fan STB 17 PE 19 230 Volt Safety temperature sensor...

Page 26: ...s must be routed in the cable ducts provided and through cable leadthroughs tied together and secured with cable ties at the points provided R Ri is sk k o of f e el le ec ct tr ri ic c s sh ho oc ck...

Page 27: ...ualified persons or electricians under the direction of a qualified person may connect to the controller R Ri is sk k o of f e el le ec ct tr ri ic c s sh ho oc ck k Only a qualified person may connec...

Page 28: ...b bu us st ti io on n c ch ha am mb be er r To ensure a trouble free operation the density of the combustion chamber must be given Note The unit must be started up for the first time by an authorised...

Page 29: ...alue can be changed When this function is selected the value can be changed by pressing the arrow keys When this function is selected you leave the menu without saving the changed value Icons System s...

Page 30: ...e heating circuit pumps is opened When the boiler switch off temperature of 76 C factory setting is reached the boiler goes to run on burner OFF The output for the heating circuit pump continues to be...

Page 31: ...DHW temperature If there is no burner demand room thermostat open at this time the boiler switches to standby mode DHW control by time switch or manual switch Instead of controlling DHW heating with...

Page 32: ...32 Version A Hydraulic diagram version A Wiring diagram version A Note The total line length of the heating circuit pumps must not exceed 100 m 200014_EN 1 2...

Page 33: ...seconds The fire protection device is opened This symbol appears on the display while the fire protec tion device is being opened approx 2 minutes After the fire protection device has been opened the...

Page 34: ...r temperature is displayed button 1 12 2 1 1 2 2 S Se el le ec ct ti in ng g t th he e s se et t D DH HW W t te em mp pe er ra at tu ur re e The current DHW temperature is displayed button The set DHW...

Page 35: ...value can be raised or lowered by pressing the keys button save value The stored value is displayed button 1 12 2 1 1 3 3 S Se et tt ti in ng g t th he e t ti im me e p pr ro og gr ra am m f fo or r D...

Page 36: ...tton Cursor at the hour button The value can be set by pressing the keys button save value Cursor jumps to the minute Other values minutes and hours are set as described above Note The set heating per...

Page 37: ...me program for DHW heating 37 button Cursor at the symbol button button Activate the set heating periods The symbol shows that the heating periods have been activated and saved Installation Manual Eas...

Page 38: ...Setting the time button 1 12 2 1 1 4 4 S Se et tt ti in ng g t th he e t ti im me e The current time is displayed button Cursor at the hour button The value can be set by pressing the keys 200014_EN 1...

Page 39: ...Setting the time 39 button save value Cursor jumps to the minute Note Other values minutes and seconds are set as described above Installation Manual Easypell 16 32kW...

Page 40: ...trolled by an external controller The boiler controller features a burner contact for this purpose at terminal 7 8 24V If this burner contact is closed the burner starts The boiler switches to standby...

Page 41: ...Version B 41 Hydraulic diagram version B Wiring diagram version B Note The total line length of the heating circuit pumps must not exceed 100 m Installation Manual Easypell 16 32kW...

Page 42: ...ire protection device is opened This symbol appears on the display while the fire protec tion device is being opened approx 2 minutes After the fire protection device has been opened the ig nition pro...

Page 43: ...If heating periods are programmed the boiler runs at the set times During these periods burner requests from the external controller terminal 7 8 are ignored Outside the programmed heating periods bu...

Page 44: ...rsor at the hour button The value can be set by pressing the keys button save value Cursor jumps to the minute Other values minutes and hours are set as described above Note The set heating period sti...

Page 45: ...e boiler heating period 45 button Cursor at the symbol button button Activate the set heating periods The symbol shows that the heating periods have been activated and saved Installation Manual Easype...

Page 46: ...Setting the time button 1 12 2 2 2 3 3 S Se et tt ti in ng g t th he e t ti im me e The current time is displayed button Cursor at the hour button The value can be set by pressing the keys 200014_EN 1...

Page 47: ...Setting the time 47 button save value Cursor jumps to the minute Note Other values minutes and seconds are set as described above Installation Manual Easypell 16 32kW...

Page 48: ...be entered This display is for information only Pressing the button repeatedly returns you to the start screen Status display symbols Display Description Pump output active Minimum boiler temperature...

Page 49: ...The system restarts automatically when the cause has been eliminated Overview of malfunction alarm texts Display Error code 0 Description Boiler sensor fracture measuring circuit from boiler sensor i...

Page 50: ...signal below 0V combustion chamber leak check closure of boiler door Error code 5 Description Negative draft input short circuit measuring circuit from negative draft measu rement is shorted out Cause...

Page 51: ...te and ignition tube Combustion chamber sensor contaminated clean combustion chamber sensor and fcombus tion chamber tube Combustion chamber sensor is not inserted in to tube insert combustion sensor...

Page 52: ...and Remedy Cover open close cover End switch defect replace end switch Display Error code 15 Description DHW sensor fracture measuring circuit from DHW sensor is open Cause and Remedy sensor not conne...

Page 53: ...er plate tightened Flame tube Is the flame tube placed correctly Combustion chamber cover Are the adjusting screws for the increasing of the flue gas temperature adjusted correctly Flue gas connection...

Page 54: ...location and connection Emergency stop switch Exists an emergency stop switch Fire extinguisher Exists a fire extinguisher Instruction Heating up Explanation of functions malfunctions and maintenance...

Page 55: ...Retrofit motor cleaning device 55 14 2 Retrofit motor cleaning device Installation Manual Easypell 16 32kW...

Page 56: ...56 Retrofit motor cleaning device 200014_EN 1 2...

Page 57: ...Retrofit motor cleaning device 57 Installation Manual Easypell 16 32kW...

Page 58: ...Spare parts 1 15 5 Spare parts Art Nr Art Nr Art Nr 200002 16 KW B105 B144 200015 25 KW 200004 E1005 PE103 200005 E1204 E1030 200007 E1073 B101 16 kW 200006 121004 B203 25 kW E1001A 200027 200014_EN 1...

Page 59: ...Spare parts 59 E1413E PE273 PE523 B103 16 kW E1194 200029 B104 25 KW PE255S 200030 121011 UCF L203 24155 PE136 16 KW 121010 UCF L204 121198 PE137 25 KW E1004 E1049 Installation Manual Easypell 16 32kW...

Page 60: ...0 Boiler input temperature minimum C 55 Operating pressure maximum Bar 3 Test pressure Bar 4 6 Flue gas area Flue gas F g Fire vault temperature C 900 1 100 Need of draught rated power mBar 0 08 Flue...

Page 61: ...O2 contents rated power Vol 9 3 8 7 8 7 0 O2 contents partial load Vol 12 0 11 8 11 5 11 2 Reference 10 O2 dry EN303 5 CO rated power mg m3 91 79 65 44 CO partial load mg m3 183 171 155 133 OGC rated...

Page 62: ...62 Technical data NOX partial load mg m3 49 49 50 50 HC rated power mg m3 2 2 1 1 HC partial load mg m3 1 1 1 1 Dust rated power mg m3 16 15 14 12 200014_EN 1 2...

Page 63: ......

Page 64: ...uthor Eco Engineering 2050 GmbH A 4132 Lembach M hlgasse 9 Tel 43 0 72 86 74 50 Fax 43 0 72 86 74 50 10 E Mail office easypell com by Eco Engineering 2050 GmbH www easypell com Subject to modifcations...

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