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UHS Battery Burnisher

PE300BU

Operator’s Manual

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Summary of Contents for PE300BU

Page 1: ...UHS Battery Burnisher PE300BU Operator s Manual ...

Page 2: ......

Page 3: ...rvice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property Each operator must be trained in the operation of this machine before being allowed to use it Contact Amano Pioneer E...

Page 4: ...nored Read and observe all WARNING statements included in the Operation Manual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements included in the Operation Manual and attached to the machine FOR YOUR SAFETY DO NOT store or use gasoline or other flammable va...

Page 5: ... Machine Works 14 Pre Operation Checklist 14 Turning on the Machine 14 Changine Direction 14 Stopping Turning off Machine 14 Operation on Inclines 14 Installing Changing Burnishing Pad 14 Dust Bag Removal 15 Caster Parking Brake 15 Pad Pressure Adjustment 15 Post Operation Checklist 15 Maintenance 16 Scheduled Maintenance 16 Body Battery Cover 17 Battery Maintenance 17 Lead Acid Batteries 17 Rear ...

Page 6: ...______ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ _...

Page 7: ...tainer MP432400 l 3A Glass Fuse MP234700 l Charger Fuse MP473100 230V l Dust Skirt MP434200 24 MP459800 30 l Skirt Edging MP139800 7 ft 214 cm 24 MP139800 8 ft 244 cm 30 l Battery MP223500 12V Lead Acid Qty 3 MP413600 12V AGM Qty 3 l Gas Spring MP434500 24 MP450300 30 l Deck Belt MP449100 30 l Burnish Motor Brush Kit MP433200 l Transaxle Motor Brush Kit MP433300 Your Authorized Amano Pioneer Eclip...

Page 8: ...hine Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine Any unauthorized modification or alteration to this machine voids all warranties WARNING The motor and motor controller become hot enough while the machine is in operation and for a long time after the machine is shut off to cause severe burns DO NOT touch...

Page 9: ...r test area consists of a flat open space free from effects of signboards buildings or hillsides for at least 15 m 50 ft from the center of the test surface Indoor tests are conducted in a semi anechoic or sound deadening room l The test surface is a single sheet of floor covering at least 1 m 3 3 ft wider and longer than the equipment being tested In order to not affect the sound reading the obse...

Page 10: ... does not have batteries pull the machine down the ramp and off the pallet See the Connecting the Batteries section of the manual 8 Carefully back the machine off of the pallet Machine Storage 1 Machine should be stored in a dry environment 2 Store machine away from objects that may fall and damage it 3 Never store burnisher near an open flame or heat producing device 4 Make sure burnisher is clea...

Page 11: ...nt of the deck At this point the tilt latch will hold the deck in the pad change position Ref Machine Operation Installing Changing Burnishing Pad 2 Remove steel skirt from bubble wrap packing and on the outside of the skirt loosen the 1 4 hex bolt with jam 3 Slide the skirt onto the burnish head aligning the slots in the skirt with the tabs on the deck Make sure the 1 4 bolt is at the back of the...

Page 12: ...12 Controls and Instruments 2 4 7 3 1 5 6 2 1 3 4 Machine Components ...

Page 13: ...e the reverse switch is released the machine will start moving forward 5 Traction Speed Control Turn the knob clockwise to increase speed Turn the knob counter clockwise to decrease speed 6 Hour Meter Battery Discharge Indicator The LCD displays the number of burnishing hours The machine will only count hours while burnishing The row of LEDs display the charge level of the battery pack When all th...

Page 14: ...ctive gloves and goggles when handling batteries or battery cables Avoid contact with battery acid Battery Charger Controls 1 Three digit display symbol 1 to view A charging current U battery voltage h charging time C charging ampere hours AH E energy used to charge KWh 2 Button for the Selection of the display mode 2 A U h C E After 10 seconds the display returns to the display of charging curren...

Page 15: ...imum time for the charging phase has been exceeded The charge cycle was interrupted Restart the charge cycle If problem persists battery pack may be damaged The total safety time has interrupted the charge cycle Restart the charge cycle If problem persists battery pack may be damaged Internal charger fault Replace battery charger Charger Settings The On Board battery charger settings need to be se...

Page 16: ...change from forward direction to reverse direction The machine will continue in the reverse direction until the reverse switch is released Stopping Turning Off Machine To stop the machine release the handle levers and the machine will smoothly break to a stop and after 3 seconds the burnish motor will stop When turning the machine off turn off the burnish switch and then turn off the key switch Op...

Page 17: ... brake lever The caster breaks should only be used as a parking brake if needed Before moving the machine make sure both breaks are released Pad Pressure Adjustment The pad pressure is set at the factory for optimal burnish performance in most conditions If the pad pressure needs to be adjusted follow the procedure outlined below NOTE Pad pressure adjustments should only be performed by a qualifie...

Page 18: ...s or screws Tighten nuts and screws Check brushes on transaxle motor and burnish motor Lubricate rear casters Check Burnish motor ampere draw Replace the gas shock Inspect Burnishing Head Assembly 30 Inspect Deck Drive Belt 30 Replace Drive Belt 30 As Required Scheduled Maintenance These items must be performed with the proper tools and training Contact a Amano Pioneer Eclipse Factory Certified Te...

Page 19: ...ries Replace any worn or damaged wires Lead Acid Batteries Sealed batteries no additional maintenance required CAUTION When working with batteries always wear eye protection and protective clothing CAUTION Batteries emit hydrogen gas NO SMOKING Never add acid to the batteries only distilled water Always keep the battery caps on except when adding water or taking hydrometer readings CAUTION Never u...

Page 20: ...acement Part No MP449100 1 Place a 9 16 wrench on the bolt of the tensioner idler pulley and rotate the tensioner downward 2 With the tension removed remove the belt from the tensioner pulley 3 Slowly allow the tensioner to rotate to a natural position 4 Remove the belt from the deck 5 With belt removed inspect all of the fasteners for proper tightness Also check the bearings for wear and the cond...

Page 21: ...all the connections and leads between the motor and the controller 3 Motor Wiring Trip The motor has a short circuit to a battery Check all the connections and leads between the motor and the battery 6 Inhibit Active The controller is being inhibited from driving Check the state of the Inhibit unputs 7 Throttle Trip A throttle trip is indicated Make sure that the throttle is in the rest position b...

Page 22: ... pads will shorten the run time and trip the breaker The use of round pads on this machine will damage the burnish motor and void the warranty Battery lockout Batteries need to be charged Red LED Flashing on Dash Check alarm code reference sheet Troubleshoot accordingly Machine exhibits poor burnishing performance Pad dirty Remove debris or string twine from pads clean pad replace pad Incorrect pa...

Page 23: ...3 Weight 126 lbs 57 kg each Total Battery Weight 378 lbs 171 5 kg 12VDC AGM 235 Ah Qty 3 Weight 140 lbs 63 5 kg each Total Battery Weight 418 lbs 189 6 kg 24 Machines Pad Size 24 61 0 cm Pad Speed 1800 RPM Deck Width 26 66 cm Length 49 124 cm Head Up 61 155 cm Head Down Height 45 114 cm Weight 231 lbs 105 kg w o Batteries 30 Machines Pad Size 16 41 cm Qty 2 Pad Speed 2000 RPM Deck Width 33 84 cm L...

Page 24: ...________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________...

Page 25: ...25 Electrical Schematic Traction ...

Page 26: ...26 Connections Traction ...

Page 27: ...E 3A GLASS 1 J SA028100 CHARGER AUSTRALIAN ASM 1 K MP279700 CABLE BATTERY w PLUG 1 L MP238200 CABLE BATTERY 13 5 1 M MP279800 CABLE BATTERY 1 Item Ref No Description Qty N1 MP223500 BATTERY 12V LEAD ACID 3 N2 MP413600 BATTERY 12V SEALED 3 O MP426900 HARNESS WIRING TR AXLE 1 P MP424500 TRANSAXLE 36V ASM 1 Q MP409401 CONTROLLER TRACTION 1 R MP414900 BREAKER CIRCUIT 40A 1 S MP254600 DIODE 6A ASM 1 T ...

Page 28: ...28 Skirt Deck Axle Bracket Assembly RF044600 093013 12 10 9 11 13 14 9 7 8 23 20 18 19 25 24 22 16 17 21 2 3 3 4 5 1 6 ...

Page 29: ...00 BALL STUD 10MM 1 13A NB068900 BOLT HEX 1 2 X 1 1 2 20 1 13B NB068800 BOLT HEX 7 16 X 1 1 2 24 30 1 Skirt Deck Axle Bracket Assembly continued Item Ref No Description Qty 14A NB014600 NUT LOCK 1 2 20 1 14B NB067700 NUT LOCK 7 16 24 1 15 N A N A 16A MP432600 SHROUD 20 ASM 1 16B MP438800 SHROUD 24 ASM 1 17 MP237100 BUSHING FLANGED 1 2 2 18 MP318400 SWITCH MICRO 12V 1 19 NB9625 SCREW 4 X 3 4 2 20 N...

Page 30: ...30 Main Bottom Assembly Traction RF044400 041713 5 12 3 2 7 6 9 10 13 14 14 13 12 12 4 1 11 14 13 12 8 ...

Page 31: ...M 1 3 PG001801 BRACKET TRANSAXLE 2 4 NB6545 BOLT HEX 5 16 X 1 4 5 NB3265 NUT LOCK 5 16 4 6 BA003300 KEY 3 16 X 1 1 2 2 7 NB018500 RING RETAINING 3 4 2 8 MP409800 WHEEL 8 X 2 2 9 NB9302 SCREW SET 1 4 X 3 8 4 10 NB9505 WASHER FLAT 5 16 X 1 1 2 2 11 MP432500 CASTER 4 w BRAKE 2 12 NB9267 WASHER FLAT 5 16 20 13 NB6111 WASHER LOCK 5 16 14 14 NB9745 BOLT HEX 5 16 X 3 4 14 ...

Page 32: ...32 Main Rear Assembly RF044100 013113 5 6 7 7 6 5 4 2 7 6 5 3 1 10 11 12 14 13 20 21 17 18 16 19 15 9 8 6 ...

Page 33: ...OLT HEX 5 16 X 3 4 9 8 NB005700 NUT JAM 5 16 2 9 NB006600 NUT KEPS 10 2 10 SA028100 CHARGER AUSTRALIAN ASM 1 Item Ref No Description Qty 11 MP423101 PLATE MOUNT CHARGER 1 12 NB6035 TIE CABLE 1 8 X 4 3 13 NB040400 SCREW PH 10 X 3 4 4 14 NB006600 NUT KEPS 10 4 15 MP423001 PLATE MOUNT SOLENOID 1 16 MP207000 SOLENOID 36VDC SPNO 1 17 NB6535 BOLT HEX 1 4 X 3 4 2 18 NB9845 NUT KEPS 1 4 2 19 MP409401 CONT...

Page 34: ...Main Top Assembly 34 RF049900 070914 10 4 5 6 7 11 9 8 1 2 3 22 19 18 26 17 20 21 24 25 23 16 15 12 14 13 27 ...

Page 35: ...1025 SCREW PH 10 X 3 4 2 14 NB9510 NUT FLANGE 10 2 15 MP431600 PANEL CONTROL TRACTION 1 16 MP426200 DECAL C PANEL TRACTION 1 Item Ref No Description Qty 17 MP414501 METER HOUR BATTERY 1 18 MP414600 SWITCH ROCKER DPST 1 19A MP411300 SWITCH 36V 1 19B KC4834001 KEY SWITCH NOT SHOWN 1 20 MP505600 SWITCH PUSH TRACTION 1 21 PG016400 POTENTIOMETER TRACTION 1 22 MP418000 KNOB TRACTION 1 23 MP318400 SWITCH...

Page 36: ...Main Front Assembly 36 RF044200 102813 22 23 24 20 19 18 5 1 16 17 6 2 15 14 12 13 11 8 7 10 19 20 9 4 21 3 6 30 34 31 33 28 32 27 33 27 10 25 26 ...

Page 37: ... DUST PAPER 1 14 MP431300 COVER BAG DUST 1 15 MP155600 KNOB 1 4 X 3 4 2 16 MP423900 RETAINER BATTERY 1 Item Ref No Description Qty 17A MP434400 SPRING COMP 81 ID 24 1 17B MP448800 SPRING COMP 83 ID 30 1 18 NB9267 WASHER FLAT 5 16 2 19 NB6111 WASHER LOCK 5 16 3 20 NB9745 BOLT HEX 5 16 X 3 4 3 21 NB025200 WASHER FLAT 3 8 2 22 NB3350 WASHER FLAT 1 4 4 23 NB6110 WASHER LOCK 1 4 4 24 NB6530 BOLT HEX 1 ...

Page 38: ...30 Deck Assembly 38 RF050000 071014 11 34 15 27 13 12 24 31 26 30 26 25 28 20 22 17 19 8 18 16 9 8 21 18 8 19 14 23 8 29 10 32 33 2 3 4 5 6 7 36 39 37 38 35 1 ...

Page 39: ...7 MP453500 PULLEY 4 ASM 2 18 NB3450 WASHER FLAT 3 8 4 19 NB046200 NUT HEX 3 8 4 20 NB010100 BOLT CARRIAGE 3 8 X 2 2 Item Ref No Description Qty 21 MP262400 IDLER FLAT 3 2 2 22 MP449500 TENSIONER BELT ASM 1 23 NB6042 BOLT HEX 3 8 X 1 1 24 MP449100 BELT K060620 1 25 MP472400 PAD HOLDER 16 ASM 2 26 NB6110 WASHER LOCK 1 4 12 27 NB6530 BOLT HEX 1 4 X 1 8 28 MP454100 COVER BELT ASM 1 29 NB049000 SCREW B...

Page 40: ...30 Skirt Pulley Tensioner Assembly 40 RF050100 071014 12 15 11 9 11 10 16 17 13 14 18 20 19 7 6 6 8 5 2 3 3 4 1 ...

Page 41: ...P373100 WASHER RUBBER 2 8 MP139800 EDGING WEAR 90 9 MP449000 BODY TENSIONER 1 10 MP452401 PLATE EXT TENSIONER 1 Item Ref No Description Qty 11 MP448501 PLATE MOUNT TENSIONER 2 12 MP448900 IDLER FLAT 3 24 X 1 1 13 NB3450 WASHER FLAT 3 8 1 14 MX1075 WASHER LOCK 3 8 1 15 NB051800 BOLT HEX 3 8 X 1 1 4 1 16 NB6111 WASHER LOCK 5 16 3 17 NB001800 BOLT HEX 5 16 X 1 1 4 3 18 MP453400 PULLEY 4 1 19 MP453200...

Page 42: ...d with a warranty labor rate of 45 00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse WARRANTY SERVICE To obtain warranty service take your machine and proof of purchase to any authorized Ama...

Page 43: ......

Page 44: ...675 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2017 Amano Pioneer Eclipse Corporation LT070700 300BU_Aust_D EC Machinery Directive 2006 42 EC EC Restriction of Hazardous Substances Directive 2011 65 EU Harmonized Standards Applied EN 12100 1 EN12100 2 ...

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