PB-251
1
TABLE OF CONTENTS
Page
Page
1 SERVICE INFORMATION ................................... 2
1-1
Specifications .................................................. 2
1-2
Technical data ................................................. 3
1-3
Torque limits .................................................... 4
1-4
Special repairing materials ............................. 4
1-5
Service Limits ................................................. 5
1-6
Special tools ................................................... 6
2 STARTER SYSTEM ............................................. 7
2-1
Removing starter drum and rope .................... 7
2-2
Installing rewind spring ................................... 9
2-3
Installing starter drum and rope .................... 10
2-4
Increasing rope tension ................................. 11
2-5
Replacing starter pawl ................................... 11
3 IGNITION SYSTEM ........................................... 13
3-1
Troubleshooting guide .................................. 14
3-2
Testing spark ................................................. 15
3-3
Checking spark plug ..................................... 15
3-4
Replacing spark plug cap and coil ................ 16
3-5
Checking coil resistance ............................... 16
3-6
Checking ignition switch ............................... 17
3-7
Replacing ignition switch .............................. 17
3-8
Replacing ignition coil ................................... 19
3-9
Setting pole shoe air gaps ............................ 19
3-10 Checking flywheel and key ........................... 19
4 HANDLE AND CONTROL SYSTEM ................. 21
4-1
Disassembling handle and throttle control ... 22
4-2
Reassembling handle and throttle control .... 23
5 FUEL SYSTEM .................................................. 25
5-1
Cleaning air filter ........................................... 26
5-2
Checking fuel cap and fuel strainer .............. 26
5-3
Checking fuel tank and tank vent ................. 27
5-4
Replacing fuel line, tank vent line
and grommet ................................................. 28
5-5
Adjusting carburetor ..................................... 29
5-6
Testing carburetor ......................................... 31
5-7
Checking crankcase pulse passage ............. 32
5-8
Checking metering lever ............................... 32
5-9
Checking inlet needle valve .......................... 33
5-10 Checking diaphragm and others .................. 33
5-11 Replacing carburetor .................................... 34
6 BLOWER SYSTEM ........................................... 37
6-1
Disassembling fan and fan case .................. 38
6-2
Reassembling fan and fan case ................... 38
7 ENGINE ............................................................. 39
7-1
Testing cylinder compression ....................... 40
7-2
Cleaning cooling air passages ..................... 40
7-3
Checking muffler and exhaust port ............... 41
7-4
Testing crankcase and cylinder sealings ...... 42
7-5
Replacing oil seal ......................................... 43
7-6
Checking cylinder ......................................... 43
7-7
Checking piston and piston ring ................... 44
7-8
Replacing needle bearing ............................. 44
7-9
Disassembling crankcase ............................. 45
7-10 Replacing ball bearings ................................ 45
7-11 Assembling crankshaft and crankcase ......... 46
7-12 Installing piston ............................................. 46
7-13 Installing piston ring and cylinder ................. 47
7-14 Installing engine to inner fan case ................ 48
8 MAINTENANCE GUIDE .................................... 49
8-1
Service Intervals ........................................... 49
8-2
Troubleshooting guide .................................. 50
8-3
Disassembly chart ........................................ 52
INDEX
.................................................................... 53
Summary of Contents for PB-251
Page 1: ...Ord No 403 16...