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SERVICE INFORMATION

8

HCAS-2200

2-3 Adjusting carburettor

1. Start engine and warm it up alternating engine
speed between WOT and idle every 5 seconds for
1 minute.

2. Adjust  idle mixture needle and obtain maximum
idle speed with 2.5 mm blade small screw driver.

3. Set idle speed to 3,500 r/min by turning idle adjust
screw.

4. Turn idle mixture needle anticlockwise to reduce
idle speed 500 to 750 r/min in the range of 2,750 to
3,000 r/min.

NOTE : Engine speed must be allowed to stabilize
a minimum of 20 seconds after each adjustment of
L mixture needle to assure accurate tachometer
readings.

5. Adjust H mixture needle and obtain maximum
WOT engine speed.

6. Turn H mixture needle anticlockwise to reduce
WOT engine speed 100 r/min.

7. Restart engine again and make sure engine runs
in the range of 2,700 to 3,200 r/min at idling and the
range of 9,500 to 11,500 r/min at WOT. Also make it
sure cutting device would not move at engine idle
speed and suitable acceleration.

8. After adjusting carburettor, insert and secure new
plug(s)  (F) P005-001270 deep in the needle holes
per the Emission regulation using limiter plug tool (E).

NOTE : Initial carburettor setting (idle adjust screw,
idle and H mixture needles) shown on page 3 and 7
is to start the engine after restoration or carburettor
change. Idle adjust screw, idle and H needles turn
for designated engine revolution through procedures
indicated here may vary. As long as idle and WOT
engine speed is set in given range, variance would
be ignorable.

(F)

(E)

(F)

Summary of Contents for HCAS-2200

Page 1: ...est products information available at the time of publication 1 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5...

Page 2: ...e Spark arrestor muffler Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 3 0 x 39 5 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Gasoline Minimum 89 octane Two stroke...

Page 3: ...k 2 4 3 2 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 1000 r min BTDC 19 0 at 8500 r min BTDC 42 0 at 11500 r min BTDC 14 0 Carburettor Venturi Size mm in 9 0 0 354 Throttle Bor...

Page 4: ...M 5 70 110 7 11 60 95 Cylinder cover M 4 22 32 2 2 3 2 20 28 Muffler M 5 90 110 9 11 80 95 Regular bolt nut M 3 6 10 0 6 1 0 5 9 and screw M 4 15 25 1 5 2 5 13 22 M 5 25 45 2 5 4 5 22 40 M 6 45 75 4 5...

Page 5: ...groove Max 1 6 0 063 Piston ring side clearance Max 0 1 0 004 Piston pin outer diameter Min 7 970 0 3138 Piston ring width Min 1 45 0 057 Piston ring end gap Max 0 5 0 02 Con rod small end bore Max 12...

Page 6: ...bly 8 897705 11520 Bearing tool removing and installing con rod small end needle bearing 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 897726 16431 Oil seal tool Installing crank...

Page 7: ...r this adjustment proceed to the next step 2 2 IMPORTANT After adjusting carburettor according to the steps 2 2 and 2 3 the limiter plug s must be installed on Idle and H mixture needle s hole s to co...

Page 8: ...speed 6 Turn H mixture needle anticlockwise to reduce WOT engine speed 100 r min 7 Restart engine again and make sure engine runs in the range of 2 700 to 3 200 r min at idling and the range of 9 500...

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