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SERVICE INFORMATION

6

HCAS-2200

a

5.3

20

20

40

40

60

60

80

80

120

120

140

140

160

160

180

180

20

20

100

100

91

02

Key Part Number

Description

Used for:

1

897801-33330

Tachometer PET-1000 Measuring engine speed

2

363018-00310

Washer

Installing crankcase oil seal of starter side

3

895610-79920

L-hex wrench (4 mm)

Removing and installing hex. socket bolts (M5)

4

897603-23030

PTO shaft puller

Removing driven (PTO) shaft

5

897701-06030

Bearing wedge

Removing ball bearings on crankshaft

6

897701-14732

Bearing tool

Removing and installing crankcase ball bearings

7

897701-06030

Puller

Removing drive gear assembly

8

897705-11520

Bearing tool

removing and installing con-rod small end needle bearing

9

897712-04630

2-pin wrench

Removing and installing pawl carrier

10

897726-16431

Oil seal tool

Installing crankcase oil seals

11

897726-09130

Oil seal tool

Removing clutch drum and installing clutch drum ball bearing

12

990511-30023

Spark tester

Checking ignition system

13

897803-30133

Pressure tester

Checking carburetor and crankcase leakages

14

       91009

Retaining ring pliers

Removing and installing retaining ring

15

900100-08008

Bolt

Removing magneto rotor (flywheel)

16

433019-12330

Flange nut

Removing magneto rotor (flywheel)

17

       91007

Compression gauge

Measuring cylinder compression

18

       91020

Limiter plug tool

Removal and installing limiter plug

1-6 Special tools

1

6

14

7

16

3

8

15

10

5

9

12

13

11

17

2

4

18

Summary of Contents for HCAS-2200

Page 1: ...est products information available at the time of publication 1 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5...

Page 2: ...e Spark arrestor muffler Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 3 0 x 39 5 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Gasoline Minimum 89 octane Two stroke...

Page 3: ...k 2 4 3 2 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 1000 r min BTDC 19 0 at 8500 r min BTDC 42 0 at 11500 r min BTDC 14 0 Carburettor Venturi Size mm in 9 0 0 354 Throttle Bor...

Page 4: ...M 5 70 110 7 11 60 95 Cylinder cover M 4 22 32 2 2 3 2 20 28 Muffler M 5 90 110 9 11 80 95 Regular bolt nut M 3 6 10 0 6 1 0 5 9 and screw M 4 15 25 1 5 2 5 13 22 M 5 25 45 2 5 4 5 22 40 M 6 45 75 4 5...

Page 5: ...groove Max 1 6 0 063 Piston ring side clearance Max 0 1 0 004 Piston pin outer diameter Min 7 970 0 3138 Piston ring width Min 1 45 0 057 Piston ring end gap Max 0 5 0 02 Con rod small end bore Max 12...

Page 6: ...bly 8 897705 11520 Bearing tool removing and installing con rod small end needle bearing 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 897726 16431 Oil seal tool Installing crank...

Page 7: ...r this adjustment proceed to the next step 2 2 IMPORTANT After adjusting carburettor according to the steps 2 2 and 2 3 the limiter plug s must be installed on Idle and H mixture needle s hole s to co...

Page 8: ...speed 6 Turn H mixture needle anticlockwise to reduce WOT engine speed 100 r min 7 Restart engine again and make sure engine runs in the range of 2 700 to 3 200 r min at idling and the range of 9 500...

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