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SERVICE INFORMATION

5

HCAS-2200

Description

mm (in)

Cylinder bore

When plating is worn and aluminum can be seen

Piston outer diameter

Min.

32.10 (1.264)

Piston pin bore

Max.

8.030 (0.3161)

Piston ring groove

Max.

1.6 (0.063)

Piston ring side clearance

Max.

0.1 (0.004)

Piston pin outer diameter

Min.

7.970 (0.3138)

Piston ring width

Min.

1.45 (0.057)

Piston ring end gap

Max.

0.5 (0.02)

Con-rod small end bore

Max.

12.000 (0.4724)

Crankshaft runout

Max.

0.05 (0.002)

Clutch drum bore

Max.

51.5 (2.03)

1-5 Service limits

5K016

5K263

5K264

5K265

5K266

5K017

5K219

5K171

0

5

10

1

2

3

4

5

6

7

8

9

10

11

5K071A

5K267

5K286

Summary of Contents for HCAS-2200

Page 1: ...est products information available at the time of publication 1 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5...

Page 2: ...e Spark arrestor muffler Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 3 0 x 39 5 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Gasoline Minimum 89 octane Two stroke...

Page 3: ...k 2 4 3 2 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 1000 r min BTDC 19 0 at 8500 r min BTDC 42 0 at 11500 r min BTDC 14 0 Carburettor Venturi Size mm in 9 0 0 354 Throttle Bor...

Page 4: ...M 5 70 110 7 11 60 95 Cylinder cover M 4 22 32 2 2 3 2 20 28 Muffler M 5 90 110 9 11 80 95 Regular bolt nut M 3 6 10 0 6 1 0 5 9 and screw M 4 15 25 1 5 2 5 13 22 M 5 25 45 2 5 4 5 22 40 M 6 45 75 4 5...

Page 5: ...groove Max 1 6 0 063 Piston ring side clearance Max 0 1 0 004 Piston pin outer diameter Min 7 970 0 3138 Piston ring width Min 1 45 0 057 Piston ring end gap Max 0 5 0 02 Con rod small end bore Max 12...

Page 6: ...bly 8 897705 11520 Bearing tool removing and installing con rod small end needle bearing 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 897726 16431 Oil seal tool Installing crank...

Page 7: ...r this adjustment proceed to the next step 2 2 IMPORTANT After adjusting carburettor according to the steps 2 2 and 2 3 the limiter plug s must be installed on Idle and H mixture needle s hole s to co...

Page 8: ...speed 6 Turn H mixture needle anticlockwise to reduce WOT engine speed 100 r min 7 Restart engine again and make sure engine runs in the range of 2 700 to 3 200 r min at idling and the range of 9 500...

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