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SERVICE INFORMATION

3

HCAS-2200

1-2 Technical data

Engine

Idling speed

r/min

2700 - 3200

Wide open throttle speed

r/min

9500 - 11500

Clutch engagement speed

r/min

3700 - 4300

Compression pressure

MPa (kgf/cm

2

) (psi)

0.72 (7.3) (104)

Ignition system

Spark plug gap

mm (in)

0.6 - 0.7 (0.024 - 0.028)

Primary coil resistance

300 - 400

Minimum secondary voltage at 1500 r/min

kV

15.0

Secondary coil resistance

k

2.4 - 3.2

Pole shoe air gaps

mm (in)

0.30 - 0.40 (0.012 - 0.016)

Ignition timing

at 1000 r/min

°

BTDC

19.0

at 8500 r/min

°

BTDC

42.0

at 11500 r/min

°

BTDC

14.0

Carburettor

Venturi Size

mm(in)

9.0 (0.354)

Throttle Bore

mm(in)

10.5 (0.413)

Idle adjust screw initial setting

turn in*

2 1/2

L mixture needle initial setting

turn back

2

H mixture needle initial setting

turn back

2

Test Pressure, minimum

MPa (kgf/cm

2

) (psi)

0.05 (0.5) (7.0)

Metering lever height

mm (in)

0.1 - 0.25 (0.004-0.01) lower than diaphragm seat

BTDC: Before top dead center.

* Set idle adjust screw to contact throttle plate before initial setting.

Summary of Contents for HCAS-2200

Page 1: ...est products information available at the time of publication 1 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5...

Page 2: ...e Spark arrestor muffler Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 3 0 x 39 5 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Gasoline Minimum 89 octane Two stroke...

Page 3: ...k 2 4 3 2 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 1000 r min BTDC 19 0 at 8500 r min BTDC 42 0 at 11500 r min BTDC 14 0 Carburettor Venturi Size mm in 9 0 0 354 Throttle Bor...

Page 4: ...M 5 70 110 7 11 60 95 Cylinder cover M 4 22 32 2 2 3 2 20 28 Muffler M 5 90 110 9 11 80 95 Regular bolt nut M 3 6 10 0 6 1 0 5 9 and screw M 4 15 25 1 5 2 5 13 22 M 5 25 45 2 5 4 5 22 40 M 6 45 75 4 5...

Page 5: ...groove Max 1 6 0 063 Piston ring side clearance Max 0 1 0 004 Piston pin outer diameter Min 7 970 0 3138 Piston ring width Min 1 45 0 057 Piston ring end gap Max 0 5 0 02 Con rod small end bore Max 12...

Page 6: ...bly 8 897705 11520 Bearing tool removing and installing con rod small end needle bearing 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 897726 16431 Oil seal tool Installing crank...

Page 7: ...r this adjustment proceed to the next step 2 2 IMPORTANT After adjusting carburettor according to the steps 2 2 and 2 3 the limiter plug s must be installed on Idle and H mixture needle s hole s to co...

Page 8: ...speed 6 Turn H mixture needle anticlockwise to reduce WOT engine speed 100 r min 7 Restart engine again and make sure engine runs in the range of 2 700 to 3 200 r min at idling and the range of 9 500...

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