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ROTATION FROM CENTER

0

240

-240

R

ES

IS

TA

N

C

FO

R

C

E

0

M

A

X

MINIMUM PRELOAD

ROTATION FROM CENTER

0

240

-240

R

ES

IS

TA

N

C

FO

R

C

E

0

M

A

X

MAXIMUM PRELOAD

OUTER

MIDDLE

INNER

  

  

  

  

  

  

140 lb.

173 lb.

197 lb.

197 lb.

24 lb.

57 lb.

116 lb.

2.0 TURNS MAX PRELOAD

2.0 TURNS MAX PRELOAD

2.5 TURNS MAX PRELOAD

57 lb.

81 lb.

116 lb.

2.5 TURNS MAX PRELOAD

3.0 TURNS MAX PRELOAD

3.5 TURNS MAX PRELOAD

  MONOPOINT  II
 CONCENTRIC
SPRING SYSTEM

2.0 TURNS FOR STRONGEST CENTERING FORCE
0.75 TO 1.25 TURNS FOR BALANCED FEEL
0.5 TURNS FOR LIGHTEST CENTERING

2.0 TURNS FOR STRONGEST CENTERING FORCE
0.75 TO 1.25 TURNS FOR BALANCED FEEL
0.5 TURNS FOR LIGHTEST CENTERING

2.5 TURNS FOR STRONGEST CENTERING FORCE
1 TO 1.5 TURNS FOR BALANCED FEEL
0.5 TURNS FOR LIGHTEST CENTERING

2.5 TURNS FOR STRONGEST CENTERING FORCE
1 TO 1.5 TURNS FOR BALANCED FEEL
0.5 TURNS FOR LIGHTEST CENTERING

3.5 TURNS FOR STRONGEST CENTERING FORCE
2.0 TO 2.5 TURNS FOR BALANCED FEEL
0.75 TURNS FOR LIGHT CENTERING

SPRING COMBINATIONS

PRELOAD RANGE AVAILABLE

3.0 TURNS FOR STRONGEST CENTERING FORCE
1.5 TO 2 TURNS FOR BALANCED FEEL
0.75 TURNS FOR LIGHT CENTERING

BALANCED RANGE IS RECOMMENDED FOR THE BEST COMBINATION OF SMOOTHNESS AND CENTER FEEL

COMBINATION

TRACKSTAR

Figure 24 - STEERING RESISTANCE SPRING COMBINATIONS

Figure 25 - STEERING CENTERING TUNING

WARNING! Do not exceed the maximum number of turns listed in the table 
for the combination of springs being used – excessive pressure will damage 
the  steering  camshaft.  Exceeding  the  recommended  number  of  turns  is 
considered  MISUSE  and  damage  from  misuse  is  NOT  covered  under 
warranty! Be careful! 

Tighten  the  preload  adjuster  locknut,  while  holding  the  preload  adjuster 
screw in position with the hex key wrench. 

Note:    If  the  springs  the  springs  make  noise  after  installation,  examine  the 
assembly to make certain that all springs are seated properly in their respective 
pockets,  both  in  the  upper  and  lower  spring  retainer.  Most  noise  issues  are 
caused by the large outer spring not being rotated against the spring stop screw 
[Figure 22]. 

3.6 

FLDS - FLUID DAMPED STEERING 

The  FLDS  system  uses  a  belt  driven  rotary  fluid  damper  [Figures  6  &  26].  For 
each  wheel  rotation  the  damper  will  rotate  multiple  times.  The  damping  ratio 
provided  standard  with  the  Trackstar  6000  provides  a  balance  of  damping  and 
spring  resistance.  Some  users  may  wish  to  reduce  or  increase  the  amount  of 
damping. ECCI offers pulleys in several different ratios for purchase [Figure 27]. 

Generally,  someone  who  uses  many  rapid  wheel  movement  corrections  while 
driving  may  prefer  a  lighter  pulley,  while  someone  using  very  steady  measured 
wheel movements may prefer even heavier damping. 

Steering wheel diameter also has an effect on damping force. Diameters smaller 
than  the  standard  13-1/2  inch  wheel  will  create  less  leverage  on  the  steering 
shaft.  This will increase the level of damping perceived by the driver. 

3.7 

SHIFT PADDLE ADJUSTMENT 

The  Trackstar  6000  unit  is  provided  with  F-1  style  behind-the-wheel  paddles  to 
perform  gear  shift  function.  The  paddles  have a  very short  throw  to  make  rapid 
shifting  possible.  However,  there  is  a  small  range  of  adjustment.  The  factory 
setting provides a moderate amount of tolerance for the switch actuation point. If 
throw adjustment needs to be reset, the stop screws can be adjusted with a hex 
key and 3/8 in. wrench. If any button or paddle control remains on constantly or 
does  not  trigger  except  at  the  very  end  of  travel,  adjustment  will  be  needed. 
Sometimes the switches will ‘wear in’ to a different engagement point than when 
new and require readjustment after a period of time. 

Depending on which steering wheel you have, stops may be located at the back 
and  in  some  cases  the  front of  each  paddle.  Before  making adjustments,  make 
sure  the  wheel  and  paddles  are  bolted  tight  to  the  steering  hub.  Unless 
compressed  in  place  by  the  steering  wheel,  paddle  components  may  warp 
slightly affecting the accuracy of the adjustment.  

Before adjusting, loosen the locknuts of the stop screws with a 3/8” wrench. Find 
the control trigger point with a continuity tester or by leaving the unit plugged in to 
your computer and set to a calibration utility. When the trigger point is found, turn 
the  stop  screws  in  gradually  to  ‘bracket’  this  point  to  the  desired  tolerance.  Be 
careful  to  not  adjust  travel  too  close  to  the  actuation  point,  for  inconsistent 
shifting operation may result. When finished make sure to tighten the locknuts to 
ensure that the stop screws are securely locked in place. 

Summary of Contents for Trackstar 6000 Series

Page 1: ...ration USB HD 4 5 Linked mode calibration USB HD 4 6 Properly calibrating the PMB II brake pedal 7 0 SERVICE AND TECHNICAL SUPPORT The 3 6 FLDS fluid damped steering 1 1 1 3 Steering wheel assembly 1 2 Wheel mounting bracket assembly Unpacking the wheel unit 1 5 Cockpit mounting 1 4 Wheel angle adjustment 2 1 2 3 PMB brake pedal pressure adjustment 2 2 Basic pedal pressure adjustment Assembly sequ...

Page 2: ...all the two bolts about one turn and leave them loose 3 Invert the table bracket assembly towards the central chassis structural plate and align the two central slots with the previously loosened chassis tube bolts Figure 3 The table bracket should be seated between the spacer tubes and the gray central chassis structural plate 4 Using a 1 8 inch hex wrench attach the mounting bracket with the 3 s...

Page 3: ...ction any way they are plugged in Carefully arrange the wires within the hub cavity such that none are pinched when the center logo button is installed The center logo button is installed by engaging the four prongs of the button through the button retaining ring that sits behind the wheel Push the button firmly until flush to the wheel 1 4 WHEEL ANGLE ADJUSTMENT The final step of wheel unit setup...

Page 4: ...te these struts vertically until they are tilted towards the rear of the base Figure 10 3 Retrieve the 6 inch long 5 16 diameter threaded rod and related nuts from the hardware kit supplied with the pedal unit This rod will be used to attach the pedal frame assembly to the base at Pivot A as shown in Figure 10 Note that there are four vertical slots for this attachment These are used to offer a va...

Page 5: ...int will reduce the pressure needed to depress the pedal Moving the spring away from the pivot will increase the required pressure Generally it is recommended that the brake pedal be set in the medium or heavy and the gas pedal in the light or medium position 2 Pedal spring preload is set by how far the screw supporting the lower spring seat is turned in towards the spring Preload is defined as th...

Page 6: ...by loosening the two screws that hold the pedal pad to the pedal arm The pedal pads can slide laterally to the user s preference Make sure to tighten the nuts firmly before using the pedals 5 For those installing their controller in a tightly dimensioned cockpit the Trackstar 6000 pedals can be reduced to only the pedal arm frame When attached securely top and bottom the pedal arm frame can be use...

Page 7: ...r moderate to light spring settings when using an FLDS equipped system 3 3 STEERING LOCK ADJUSTMENT Four positions of steering lock are available 180 200 220 and 240 degrees The default factory setting is 240 This adjustment should be performed first before other changes to steering resistance are contemplated 1 Loosen the ten screws that attach the steering unit cover to the chassis Then remove t...

Page 8: ...eload perform the following step 5 If using the large outer spring make sure to rotate the spring on the lower spring seat counterclockwise until the lower end of the spring coil is seated firmly against the set screw provided in the spring seat Figure 22 If the spring is not seated against the set screw the springs may make noise during operation If spring noise is encountered this is the likely ...

Page 9: ... wheel rotation the damper will rotate multiple times The damping ratio provided standard with the Trackstar 6000 provides a balance of damping and spring resistance Some users may wish to reduce or increase the amount of damping ECCI offers pulleys in several different ratios for purchase Figure 27 Generally someone who uses many rapid wheel movement corrections while driving may prefer a lighter...

Page 10: ...ating systems No driver disk or outside software is necessary When the unit is plugged in it will be recognized as a four axis four button controller 1 Install the unit by connecting the pedal component to the wheel and the wheel to the USB port on your computer 2 Select linked axis or separated axis pedal operation via the switch located at the back face of the pot cartridge of your pedal unit Se...

Page 11: ...RT COMMON 5 BUTTON 2 BUTTON 4 BUTTON 3 BUTTON 1 COMMON 1 COMMON 3 COMMON 2 COMMON 4 Figure 19 STEERING POT OUTER TERMINALS OF ALL POTS ARE BRIDGED WITH A JUMPER LEAD THE LEADS ATTACHED TO THE JUMPER ARE ALWAYS TO BE CONNECTED TO THE OUTSIDE POT TERMINALS BLUE WHITE RED JUMPER LEAD VIOLET GREEN BLUE ORANGE RED BLUE ORANGE RED WHITE BLACK RED NOTE TRACKSTAR Figure 17 PEDAL RESISTANCE SPRING ADJUSTME...

Page 12: ...d integrated USB systems Many of these use a single root hub controller that is shared by multiple ports on the computer case If you have such a system you may wish to install a quality USB PCI bus card that includes one USB root controller at each of several USB ports A good choice would be an add in card that utilizes the OPTI FireLink 82C861 USB controller For a list of lab certified add on PCI...

Page 13: ...ve the pedal down all the way release it repeat several times then press a button If you have a PMB equipped unit and wish to reduce the amount of brake pedal pressure to reach maximum braking you can short calibrate the brake pedal Press down only as hard as you wish for maximum braking release and press a button 9 After finishing select Test Carefully observe the movement of your controls in the...

Page 14: ...click the OK button The controller should show OK under Status If not check all connections reboot and try again 5 Next click on the controller line and select Properties Select the Settings tab and click on Calibrate Follow the prompts carefully to calibrate your driving system In separated mode the brake pedal will act on the Y axis and the gas pedal on a slider bar When using a clutch it will a...

Page 15: ...placing the wheel pot is a simple procedure Refer to Figures 6 and 28 for illustrations The steps to perform replacement are as follows 1 Mount the wheel unit securely to a tabletop with the clamp Unplug the USB cable from your computer Remove the ten screws which secure the cover of the wheel unit to the chassis Lift the cover and set aside 2 Leave the pedal unit and its associated ground cable a...

Page 16: ...de loading can wear out the pot bushing prematurely 4 Finally slide on the wire terminal connectors as shown in Figure 19 Do not tighten the steering shaft clamp yet The pot needs setup which is explained in the following section 6 2 STEERING POT SETUP USB HD ULTRA 1 The pot is setup using the Windows Game Controllers calibration routine Reconnect all cables making sure the ground cable is properl...

Page 17: ...l pot Using a slender flat blade screwdriver or bit rotate the pot shaft in the gas pot follower arm You will notice the numbers will change This is the method used to setup the static at rest position of the pots before tightening them with the set screws 6 4 PEDAL POT SETUP USB HD ULTRA 5 Leaving the pedals at rest turn the pot shaft to the following values for each pedal The max and min extreme...

Page 18: ... 2 BUT 15 3 BUT 16 4 BUT 17 1 BUT 18 2 BUT 19 3 BUT 20 4 COMMON 2 COMMON 3 COMMON 4 COMMON 5 RED COMMON 5 17 BUTTON 1 14 9 5 1 COMMON 4 COMMON 3 COMMON 2 COMMON 1 BUTTON 2 BUTTON 3 BUTTON 4 18 15 10 6 2 19 16 11 7 3 20 12 8 4 13 GROUND FOR BUTTON POD HOUSING BUTTON ASSIGNMENT MATRIX BLUE GREEN YELLOW PIN 1 PIN 6 PIN 2 PIN 7 PIN 3 PIN 8 PIN 4 PIN 9 PIN 5 BUT 5 1 BUT 6 2 BUT 7 3 BUT 8 4 BUT 9 1 BUT ...

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