Ebsray R75 Installation, Operation & Maintenance Instructions Manual Download Page 14

Publication No.: 2753-20 

14 

 

SECTION 9 

– TROUBLESHOOTING 

Symptom 
 

         Possible cause 

Symptom 

          Possible cause 

 
No Liquid 
Delivery 

 

  No power to drive shaft 

  Coupling damaged or disengaged 

  Foreign matter in the pump 

  Ball Bearings seized 

  Inlet/Discharge valves closed 

  No liquid in supply tank 

  Incorrect direction of rotation 

  Strainer blocked  

  High static discharge pressure 

  Inadequate NPSHA 

  Pump vapour lock 

 
Reduced 
Output 

 

  Incorrect driver speed 

  Faulty driver 

  Discharge piping restricted 

  Strainer blocked  

  Inlet piping too small or too long 

  Foreign object in suction line 

  External bypass pressure setting too low 

  End of service life or adverse pumping 

conditions 

 

 

 

 

 

 

 

 

Excessive 
Power 
Consumption 

  Foreign matter in discharge line 

  Collapsed or kinked discharge hose 

  Pressure, Viscosity, Temperature or 

Speed not as per design conditions 

  Foreign matter jamming parts  

  Pump out of alignment with driver 

  Parts worn 

  End of service life or adverse 

pumping conditions 

Excessive 
Noise 

  Foreign matter jamming parts  

  Parts worn 

  End of service life or adverse pumping 

conditions 

  Incorrect driver speed 

  Faulty or incorrect size driver 

 

 

 

 

 

 

 

 

Leakage 
from Pump 

  Seals incorrectly installed 

  Excessive dry running or pump 

  O-rings nicked, cut or twisted 

  O-rings not compatible with liquid 

  Worn or damaged shaft in seal zone 

  Misalignment causing excessive 

shaft distortion 

  Excess system pressure 

  O-ring failure 

  Fasteners not tightened to specified 

torque. 

  Thermal expansion of product when 

locked between valves either side of 
pump 

  Excessive static pressure  

  Seal faces cracked, scratched, pitted 

or dirty 

 

 

 
 
 
 
 
 
 
 
 
 

 

 
 

Visit www.ebsraypumps.com.au for more information on any Ebsray products 

 

156 South Creek Rd, Cromer 2099, Australia 

Telephone: (+612) 9905 0234 | Fax: (+612) 9938 3825 

Email: [email protected] 

Summary of Contents for R75

Page 1: ...damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards...

Page 2: ...formation pertaining to the pump is required this data must be furnished to an Ebsray representative Some pump models are listed by Underwriters Laboratories for LP Gas and or Anhydrous Ammonia servic...

Page 3: ...e incurred during transit should be noted on the packing note and on both your own and the carrier s copy of the consignment note Should a shortage be evident on receipt notify Ebsray immediately givi...

Page 4: ...ters provide straight alignment of the motor drive through a coupling connected to a straight key pump shaft 3 9 LONG COUPLED AND BELT DRIVES The R80 and R82 pumps are also designed to be long coupled...

Page 5: ...such conditions as excessive heating of ball bearings vibration or unusual noises NOTE Consult SECTION 9 of this manual if difficulties during start up are experienced and troubleshooting is required...

Page 6: ...ump must be fully flushed out i e returned in the state it was provided Numbers in parentheses i e Cover 2 following individual parts indicate reference numbers specified in SECTION 7 and 8 Steps befo...

Page 7: ...ing the piece of 1 1 4 inch pipe as a drift gently tap the Lip Seal into the Cartridge Ensure that the Lip Seal is flat flush by checking the holes in the back of the Cartridge 10 Fit the smallest new...

Page 8: ...ort the Impeller side of the DEB s inner raceway and press the driven end of the Shaft until the DEB is pushed off the Shaft 2 Then support the driven side of the IEB and press from the Impeller end o...

Page 9: ...eight bearing housing cap head setscrews and torque to 100 Nm 75 ft lbs 13 Aligning the Impeller keyway to the shaft key fit the Impeller to the shaft 14 Fit the Cover to Body note that the raised ca...

Page 10: ...Head Setscrew 8 101 Adaptor Flange Elbow 1 33 Dust Seal Bearing 1 101A Adaptor Flange Elbow Plug 1 34 Key Driver 1 102 Blanking Flange 1 40 Seal Seat 1 103 Valve Cover 1 41 Seal Face 1 103A O ring Val...

Page 11: ...Publication No 2753 20 11...

Page 12: ...1 20 Bearing Housing 1 99 Bearing Cap 1 21 Shaft 1 99A O ring Bearing Cap 1 23 Ball Bearing Inspection end 1 99B Cap Head Setscrews 8 24 Ball Bearing Drive end 1 100B Cap Head Setscrews 8 25 Circlip B...

Page 13: ...Publication No 2753 20 13...

Page 14: ...ture or Speed not as per design conditions Foreign matter jamming parts Pump out of alignment with driver Parts worn End of service life or adverse pumping conditions Excessive Noise Foreign matter ja...

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