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Operating instructions

W3G800-CH03-03

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
→ After working on the device, remove any used tools or

other objects from the device.

If the device remains out of use for over four months, we
recommend switching the device on for at least three hours at
full speed to allow any condensate to evaporate and to move
the bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply
voltage faulty

Check mains supply
voltage,
restore power
supply.
Important! The error
message resets
automatically.
The device starts
up again
automatically without
advance warning.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Motor winding broken Replace device

Insufficient cooling

Improve cooling. Let
the device cool
down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Alternatively, reset
the error message
by applying a control
signal of <0.5 V to
DIN1 or by short
circuiting Din1 to
GND.

Ambient temperature
too high

Reduce the ambient
temperature. Let the
device cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Alternatively, reset
the error message
by applying a control
signal of <0.5 V to
DIN1 or by short
circuiting Din1 to
GND.

Unacceptable
operating point (e.g.
counterpressure is
too high)

Correct the operating
point. Let the device
cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Alternatively, reset
the error message
by applying a control
signal of <0.5 V to
DIN1 or by short
circuiting Din1 to
GND.

If you have any other problems, contact ebm-papst.

Item no. 50552-5-9970 · Revision 82539 · Release 2014-05-08 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-CH03-03

Page 1: ...arry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 1 ...

Page 2: ... DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protec...

Page 3: ...larly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that conta...

Page 4: ...ave the unit mm 1 Direction of air flow V 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 50552 5 9970 Revision 82539 Release 2014 05 08 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ation class F Humidity class F4 1 Mounting position Shaft horizontal or rotor on bottom rotor on top on request Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features PFC passive Control input 0 10 VDC PWM Over temperature protected electronics motor Alarm relay Integrated PID controller Input for sensor 0 10 V or 4 20 mA Output for slave 0 10 V RS485...

Page 6: ...together Check the device for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that mee...

Page 7: ...cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 15 A C16A 1 5 16 3 PE AC 380 480 VAC 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 3 PE AC 380 480 VAC 32 A 30 A C32A 6 0 10 AWG American Wire Gauge 4 2 3 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be m...

Page 8: ...onnecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 3 Fan installed lying flat cable routed as a water trap Fans installed in upright position When routing the cable ensure that the screwed cable glands a...

Page 9: ...uate to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA supply voltage for ext devices e g potentiometers SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA supply voltage for ext devices e g sensors SE...

Page 10: ... remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control inpu...

Page 11: ...age Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the...

Page 12: ...ctive casing against accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for dama...

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