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Operating instructions

K3G630-PW04-01

Translation of the original operating instructions

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Supply connection and fuses

Assignment of supply cable cross-sections and their required fuses (line
protection only, no equipment protection).

Nominal
voltage

Fuse

Automatic
circuit
breaker

Cable
cross-
section

Cable
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380-480
VAC

25 A

25 A

C25A

4.0

12

* AWG = American Wire Gauge

4.2.3 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 500 mA.

At the same time, the effective power in this operating state
(operational readiness) is typically < 6 W.

4.2.4 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.

;

Seal the terminal box.

4.3.3 Cable routing

Water must be prevented from reaching the cable gland along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

4.4 Factory settings

Factory settings made for the device by ebm-papst.

Mode parameter set 1

PWM control

Mode parameter set 2

PWM control

Fan/device address

01

Max. PWM / %

100

Min. PWM / %

5

Save set value to
EEPROM

Yes

Set value requirement

Analog (linear)

Direction of action
parameter set 1

Positive (heating)

Direction of action
parameter set 2

Positive (heating)

Item no. 55797-5-9970 · ENU · Change 277818 · Approved 2023-04-27 · Page 8 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G630-PW04-01

Page 1: ...ed technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety...

Page 2: ...have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DAN...

Page 3: ...nding or in IT power systems The device is to be used in networks with network quality characteristics as per EN 50160 Using the device only in stationary systems Performing all maintenance work Conve...

Page 4: ...torque 6 0 9 Nm 5 Tightening torque 3 5 0 5 Nm 6 Attachment holes for FlowGrid 00630 2 2957 not included in scope of delivery 7 Motor support plate Installation position Only base mounting shaft hori...

Page 5: ...validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a...

Page 6: ...ial environment If several devices are connected in parallel on the supply side so that the line current of the arrangement is in the range 16 75 A this arrangement conforms to IEC 61000 3 12 provided...

Page 7: ...g parts DANGER Electrical charge 50 C between phase conductor and protective earth connection after switching off supply with multiple devices connected in parallel Electric shock risk of injury Ensur...

Page 8: ...For asymmetrical power systems or if a phase fails the leakage current can increase to a multiple of the nominal value 4 2 6 Locked rotor protection Due to the locked rotor protection the starting cu...

Page 9: ...cs enable pin open or applied voltage 5 50 VDC disable bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 V KL 3 8 Din2 Digital input 2 Switching p...

Page 10: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 11: ...e from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning...

Page 12: ...aintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing volta...

Page 13: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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