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Operating instructions

W4D500-KJ03-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Mechanical movement

2

1.7 Emissions

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data according to Commission Regulation (EU) 327/2011

6

3.4 Technical description

7

3.5 Mounting data

7

3.6 Transport and storage conditions

7

3.7 Accessories

7

4. CONNECTION AND STARTUP

7

4.1 Mechanical connection

8

4.2 Electrical connection

8

4.3 Connecting the cables

10

4.4 Connection diagram

11

4.5 Opening additional cable glands

11

4.6 Checking connections

11

4.7 Switching on the device

11

4.8 Switching off the device

11

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

12

5.1 Cleaning

12

5.2 Safety inspection

12

5.3 Disposal

Item no. 15825-5-9970 · ENU · Change 230069 · Approved 2021-05-19 · Page 1 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W4D500-KJ03-01

Page 1: ...zed technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety...

Page 2: ...he fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidenta...

Page 3: ...g the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe v...

Page 4: ...duct drawing All dimensions in mm 1 Airflow direction V 2 Cable silicone 6G 0 5 mm 6x wire end ferrule Item no 15825 5 9970 ENU Change 230069 Approved 2021 05 19 Page 4 13 ebm papst Mulfingen GmbH Co...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 15825 5 9970 ENU Change 230069 Approved...

Page 6: ...vanes PP plastic Guard grille material Steel coated with black plastic RAL 9005 Number of blades 5 Airflow direction V Direction of rotation Counterclockwise viewed toward rotor Degree of protection...

Page 7: ...l box kit provides an ideal means of connecting the electrical connections of the motor heating tape and drip pan The terminal box kit to suit the AxiCool fan housing and motor is available from ebm p...

Page 8: ...vice voltage Only use cables designed for the current level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must ha...

Page 9: ...stalled in the winding The motor is provided with a thermal overload protector TOP Always check that the thermal overload protector TOP is properly connected before start up Failure to connect the the...

Page 10: ...nge of rotation direction by reversing two phases Delta connection L1 blue L2 black L3 brown TW Thermal overload protector gray 2x PE green yellow Item no 15825 5 9970 ENU Change 230069 Approved 2021...

Page 11: ...switch When disconnecting be sure to disconnect the ground connection last 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm paps...

Page 12: ...e 5 2 Safety inspection What to check How to check How often What action Contact protection cover for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Dev...

Page 13: ...xternal rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electrical insulating materials on the product in cables and wires...

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