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Operating instructions

D3G180-AB62-01

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing blower
from packaging

→ Carefully remove the blower from its packaging by grasping

hold of the housing. Never subject to impact.

→ Wear safety shoes and cut-resistant safety gloves.

NOTE
Damage to device from vibration

Bearing damage, reduced service life
→ Forces or impermissibly high vibration levels must not be

transmitted to the fan from system components.

→ If the fan is connected to air ducts, it should isolated from

vibrations, for example using compensators or similar
elements.

→ Fasten the fan to the substructure without distorting it.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

CAUTION
Possibility of damage to the device

Serious damage may result if the device slips during assembly.
→ Keep the device fixed in position at the installation location

until all attachment screws have been tightened.

The fan must not be strained on fastening.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The device is a built-in component and features no electrically
isolating switch.

→ Connect the device only to circuits that can be switched off

using an all-pole disconnecting switch.

→ When working on the device, you must switch off the

system/machine in which the device is installed and secure
it from being switched on again.

NOTE
Interferences and failures are possible

Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check that the data on the type plate match the connection data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Protective earth contact resistance as per EN 60335

Compliance with the resistance specifications as per EN 60335 for the
protective earth connection circuit must be verified in the application.
Depending on the installation situation, it may be necessary to connect
an additional protective earth conductor by way of the extra protective
earth terminal provided on the device.

4.2.2 Locked-rotor protection

Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection of the cables

External leads are brought out of device.

;

First connect the "PE" (protective earth) connection.

Connect the lines according to your application. When doing so,
observe chapter 4.4 Connection screen.

Item no. 50035-5-9970 · ENG · Revision 200166 · Release 2019-06-17 · Page 6 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for D3G180-AB62-01

Page 1: ...rised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and...

Page 2: ...o be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait un...

Page 3: ... and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loo...

Page 4: ...measures have the unit mm 1 Connection line PVC AWG22 4x core end sleeve 2 Connection line PVC AWG18 3x core end sleeve Item no 50035 5 9970 ENG Revision 200166 Release 2019 06 17 Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...335 1 EN 61800 5 1 CE For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use the device in accordance with its protection type Notes on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may vary during th...

Page 6: ...ly to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Interferences and failures are possible Maintain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recomm...

Page 7: ...h 8 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated 9 Tach white Tach output open collector 1 pulse per revolution electrically isolated 11 10V max 1 1 mA red Voltage output 10 V max 1 1 mA electrically isolated 12 GND blue GND Connection for control interface Item no 50035 5 9970 ENG Revision 200166 Release 2019 06 17 Page 7 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 7467...

Page 8: ...e supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of safety feature Rotor position detection error An automatic restart occurs Locked rotor After the blockage is removed th...

Page 9: ...ts used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing or rotating parts are not permissible Operate the fan for 2 hours at maximum speed to permit the evaporation of any moisture which may have ingressed If cleaning does not eliminate vibration the fan may have to be re balanced In such cases please contact e...

Page 10: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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