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Operating instructions

D3G180-AB62-01

Translation of the original operating instructions

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply,
apply control signal.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Overtemperature of
electronics/motor

Insufficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.

Thermal overload
protector responded

Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Unacceptable
operating point

Correct the operating
point. Let the device
cool down.

If you have any other problems, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, the fans have to be regularly checked for
proper operation and degree of soiling. The frequency of the checks is to
be adapted to the occurrence of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing could lead to overheating of the
motor.

;

Dirt on the impeller can cause vibration which would shorten the
service life of the fan.

;

Severe vibration could destroy the fan.

;

In such cases immediately switch off and clean the fan.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Use is never to be made of corrosive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

;

Completely remove any cleaning agents used.

;

Immediately switch off and replace the device if severe corrosion is
apparent at load-bearing or rotating parts.

;

Repairs to load-bearing or rotating parts are not permissible!

;

Operate the fan for 2 hours at maximum speed to permit the
evaporation of any moisture which may have ingressed.

;

If cleaning does not eliminate vibration, the fan may have to be re-
balanced. In such cases please contact ebm-papst.

;

The fan is provided with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of at least
40,000 hours.

;

Please contact ebm-papst if bearing replacement is required after this
period.

;

Adapt the maintenance intervals to the dust pollution occurring.

6.2 Safety test

NOTE
High-voltage test

The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you carry out the

high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What has to
be tested?

How to test?

Frequency

Which
measure?

Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact

Visual inspection At least every

6 months

Repair or
replacement of
the device

Check the
device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
the device

Mounting the
connection lines

Visual inspection At least every

6 months

Fasten

Mounting of
protective earth
connection

Visual inspection At least every

6 months

Fasten

Check the
insulation of the
wires for damage

Visual inspection At least every

6 months

Replace wires

Impeller for
wear/deposits/
corrosion and
damage

Visual inspection At least every

6 months

Clean impeller
or replace device

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

Item no. 50035-5-9970 · ENG · Revision 200166 · Release 2019-06-17 · Page 9 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for D3G180-AB62-01

Page 1: ...rised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and...

Page 2: ...o be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait un...

Page 3: ... and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loo...

Page 4: ...measures have the unit mm 1 Connection line PVC AWG22 4x core end sleeve 2 Connection line PVC AWG18 3x core end sleeve Item no 50035 5 9970 ENG Revision 200166 Release 2019 06 17 Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...335 1 EN 61800 5 1 CE For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use the device in accordance with its protection type Notes on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may vary during th...

Page 6: ...ly to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Interferences and failures are possible Maintain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recomm...

Page 7: ...h 8 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated 9 Tach white Tach output open collector 1 pulse per revolution electrically isolated 11 10V max 1 1 mA red Voltage output 10 V max 1 1 mA electrically isolated 12 GND blue GND Connection for control interface Item no 50035 5 9970 ENG Revision 200166 Release 2019 06 17 Page 7 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 7467...

Page 8: ...e supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of safety feature Rotor position detection error An automatic restart occurs Locked rotor After the blockage is removed th...

Page 9: ...ts used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing or rotating parts are not permissible Operate the fan for 2 hours at maximum speed to permit the evaporation of any moisture which may have ingressed If cleaning does not eliminate vibration the fan may have to be re balanced In such cases please contact e...

Page 10: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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