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11

Instruction Booklet 

IB019013EN

Effective March 2019

Zone selective interlocking test kit 

For Digitrip 520M, 520MC and 1150 trip units 

  

EATON

 www.eaton.com

Error messages explained/troubleshooting 

guide

Table 6: Error messages details a list of all of the potential error 

messages that will appear on the HMI along with suggested fixes. 

In the event of a problem with the device or its operation, Table 7: 

Troubleshooting can be used to trouble shoot the ZSI test kit.

Table 6.  Error messages

Zone 1 error messages
Selection

Error message

Corrective action

Single/double - main fault

Z1 tripped too slow

Check ZI(B8) connection on Z1.  Z1 is receiving restrain signal. Ensure self-restraining jumper is not installed.

Single/double - main fault

Z1 didn’t trip 

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Single/double - main fault

Z2 tripped during Z1 test

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Single/double - main fault

Z3 tripped during ZX1 test

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Zone 2 error messages

Double - tie

Z2 trippped too slow

Ensure Z2 does not have restrain jumper installed from ZI(B8) to Z(B9) on Z2 ZSI contacts.

Single - feeder

Z2 trippped too fast

Ensure Z2 has restrain jumper installed from ZI(B8) to ZO(B9) on Z2 ZSI contacts.

Double - tie

Z2 trippped too fast

Z2 may not be receiving restrain signal, check continuity from Z2-ZI(B8) to Z3-ZO(B9).

Single - feeder

Z2 did not trip

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Single/double  - feeder/tie

Z1 tripped during Z2 test 

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Double - tie

Z3 tripped during Z2 test 

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Z3 error messages

Double – feeder fault

Z3 trippped too slow

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Double – feeder fault

Z3 trippped too fast 

Ensure Z3 has restrain jumper installed from  ZI(B8) to ZO(B9) on Z3 ZSI contacts.  

Double – feeder fault

Z3 didn’t trip

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Double – feeder fault

Z2 tripped during Z3 test 

Z2 may not be receiving restrain signal, check continuity from Z2-ZI(B8) to Z3-Z0(B9).

Double – feeder fault

Z1 tripped during Z3 test

Z1 may not be receiving restrain signal, check continuity from Z1 ZSI signal ZI(B8) to Z2 ZSI signal ZO(B9).

Double – feeder fault

Z1 and Z3 did not trip

Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers.

Table 7.  Troubleshooting

Symptom

Probable cause

Corrective action 

Tests repeatedly do not pass

ZSI zone cables are plugged in to wrong breakers or zones. 

or  

Digitrip settings are not correct

Consult the “Zone Configurations” section, page 5 to correct mistakes  

or 

Consult the “Setting the Digitrip Time & Multiplier Settings” section to 

correct mistakes 

ZSI test box does not load startup 

screen when powered on 

Test program is not loaded properly 

Contact the Eaton customer support with this problem.

Test screen button is not present  Checkbox is not checked on startup screen 

Read the information on the startup screen and select the check box 

Summary of Contents for ZSI

Page 1: ...TRICAL PERSONNEL SHOULD BE PERMITTED TO WORK ON THE EQUIPMENT m CAUTION SPECIFIC OPERATING PROCEDURES MUST BE DEVELOPED BY THE RESPONSIBLE PARTY DUE THE UNIQUE APPLICATION AND VAST VARIETY OF SYSTEM AND USER REQUIREMENTS FAILURE TO DEVELOP SPECIFIC PROCEDURES COULD LEAD TO IMPROPER USE OR OTHER MORE SERIOUS CONSEQUENCES m CAUTION PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE ATTEMPTING TO O...

Page 2: ...ound time 0 3 sec Amp unbalance Off Amp unbalance time 10 sec Phase loss OFF Main PU 10 x In Maintenance mode Disabled Frequency 60 HZ BC relay reset Auto Sliding demand Off Wave form capture Off Rev power sensing Disabled Table 2 Digitrip 520M 520MC settings Parameter Setting Parameter Setting Long delay setting 0 4 Long delay time 6xlr 2 Short delay setting 3 Short delay time Depends on zone Z1 ...

Page 3: ... the power cable into the ZSI test box 5 Plug the power cable into a standard 120V outlet 6 Refer to the Test Sequence screen in the Navigating the HMI Screens section to determine which series of tests need to be performed 7 Refer to the Zone Configurations section to determine the correct cable connections for the desired test 8 Plug a ZSI zone cable into one of the zone plugs on the ZSI test bo...

Page 4: ... the correct zone 13 Move the selector switch on the ZSI test box to the ON posi tion 14 Navigate to the Test Screen on the display panel 15 Select Single or Double based on the switchgear configura tion being tested 16 Select Main Fault Tie Fault or Feeder Fault 17 Press the Initiate Test button to start the test 18 After the test is completed press the Reset Test button to prepare the tester for...

Page 5: ...n the selections made on the HMI Circuit diagrams of these setups can be found in the Zone Config screen subsection of the Navigating the HMI Screens section in this manual Note N For M T T M repeat test for each tie breaker ZSI Test Box Zone 1 Zone 2 Zone 3 Main1 Digitrip Tie Digitrip Main2 Feeder Digitrip Configuration 1 Main Tie Main Configuration 1 Arrangement double Main fault This simulates ...

Page 6: ...iguration 2 Main Tie Main Configuration 2 Arrangement double Main fault This simulates a fault originating between the M2 main 2 breaker and the tie breaker Tie fault This simulates a fault originating downstream of the M2 main 2 breaker and tie breaker Feeder fault This simulates a fault originating on the load side of a feeder on the main 1 bus main 1 feeder This fault would flow through main 2 ...

Page 7: ...Main fault This simulates a fault originating on the load side of the main 1 breaker Feeder fault This simulates a fault originating on the load side of the main 1 feeder breaker ZSI Test Box Zone 1 Zone 2 Zone 3 Main2 Digitrip Main2 Feeder Digitrip Configuration 4 Main2 Main2 Feeder Configuration 4 Arrangement single Main fault This simulates a fault originating on the load side of the main 2 bre...

Page 8: ...double main opposite feeder Simultaneous main fault This simulates simultaneous faults One originates on the load side of the main 1 breaker before the tie and the other originates on the load side of the main 2 feeder ZSI Test Box Zone 1 Zone 2 Zone 3 Main2 Digitrip Main1 Feeder Digitrip Configuration 6 Simultaneous Main Fault Main1 Digitrip Configuration 6 Arrangement double main opposite feeder...

Page 9: ...ections Once the check box has been selected the Test Screen button becomes visible Digitrip settings screen The Digitrip Settings button will take you to the Digitrip settings screen shown below Here you can select which Digitrip model you are testing and find all of the settings required to be enabled on the trip units in order to successfully test them using the ZSI test box Zone configuration ...

Page 10: ...see 5 5 This area of the screen is where buttons are that allow a user to change the arrangement of the switchgear lineup being tested 6 After a test is performed this area displays a timer that is relative and useful when troubleshooting any issues related to the wiring of the test box These are not true trip times but can be used to determine ZSI functionality 7 This is the area where the test r...

Page 11: ...p plugs are installed in correct breakers Single double feeder tie Z1 tripped during Z2 test Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers Double tie Z3 tripped during Z2 test Check trip unit settings and ZSI configuration map to ensure trip plugs are installed in correct breakers Z3 error messages Double feeder fault Z3 trippped too slow...

Page 12: ...______________________________ Ground time 0 4 ________________________________________ Arc flash reduction off __________________________________ Arc flash reduction setting R5 ___________________________ Long delay time 6xlr 2 ________________________________ Breaker Name _______ Breaker Position ________ Setting required for testing Original setting Setting required for testing Original setting...

Page 13: ...__________________ Inst PU 4 x ln ___________________________________________ Wave form capture off __________________________________ Gnd PU 0 3 ____________________________________________ Rev power sensing disabled _____________________________ Breaker name __________ Breaker position ___________ Setting required for testing Original setting Setting required for testing Original setting Curve t...

Page 14: ...ractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY...

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