FUNKY MONKEY BARS THE MANDRILL Assembly Instructions Manual Download

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THE MANDRILL PLUS

ASSEMBLY INSTRUCTIONS

Summary of Contents for THE MANDRILL

Page 1: ...THE MANDRILL PLUS ASSEMBLY INSTRUCTIONS ...

Page 2: ...T exceed the maximum load weight limit as recommended by Funky Monkey Bars 8 Children should be supervised by an adult at all times 9 Installing a gym crash mat under the fall zone area of your Funky Monkey Bars would be recommended for children learning this new skill This will reduce the chance of injury and build the child s confidence while they build strength and master the skill 10 Ensure yo...

Page 3: ...ocesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a month during play season we would recommend the following maintenance processes be performed on your Funky Monkey Bars Lubricate all metallic moving parts as per instructions flying fox swing hooks ...

Page 4: ...lian Standard for Playground Equipment AS4685 1 2014 and European Standards EN1176 1 2008 The independent testing conducted on The Mandrill Plus certified the frame to a load rating of 1620kgs or 27 users WITNESSED BY MODEL APPROVED BY 60 27 USER LOAD KG LOAD TESTING CERTIFICATION NUMBER OF USERS DATE COMMENTS DATE OF TEST LOAD RATING KG 1620 DATE I hereby confirm all testing was undertaken in acc...

Page 5: ... of your Funky Monkey Bars 2 0 Metres clear fall zone 2 0 Metres clear fall zone Page 4 DIMENSIONS FUNKY MONKEY BARS THE MANDRILL PLUS OVERALL DIMENSIONS 8 1 Metres 8 1 Metres 6 15 Metres 0 95 M Varies 3 15 Metres 0 95 M 0 95 M 3 0 Metres 0 95 M Varies 6 15 Metres 3 15 Metres PLAN VIEW SIDE VIEW not to scale not to scale 2 4 Metres 3 85 Metres ...

Page 6: ... of allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles ASSEMBLY TIPS o 360 CORRECT TIGHTENING METHOD OF RUNG BOLTS INDICATIVE DIAGRAM SHOWN 1 With long end of allen key hand tighten bolt hard up against washer and outside of tube Hold rung to avoid rotation 2 Using short end of the allen key fully tighten ap...

Page 7: ... level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adjust re tighten and re peg the frame ASSEMBLY TIPS continued INSTALLATION ON A SLOPE If your frame is being installed on a slope ensure the monkey ladder bar is level Either install at different heights...

Page 8: ...ng Leg Tube 8x Twirly Tube 33x Rung Tube 50Dia x 1040mm 1x Cargo Tube 50Dia x 1085mm 50Dia x 1085mm 6x Combat Ladder tube 3x Top Support Tube 4x Brace Tube Extension Tube 50Dia x 600mm 1x 8mm Allen key Included 1x Soft Hammer Not included TOOLS REQUIRED FOR INSTALLATION 1x Spirit Level Not included 2x 3m Step Ladder Not included 1x Tape Measure Not included 1x 17mm Rachet Not included 33Dia x 1040...

Page 9: ...ng Insert 73x Washer 146x M10 Hex Nut HARDWARE 25x Short Tee D 101 10x Elbow D 125 16x Base Plate D 131 20x Peg FITTINGS 2x Extra Long Tee D 104L 4x 145º 3 Way D 120 4x Swivel Brace D 173 INVENTORY continued 2x Reducing Tee D 101 D48 B34 1x 4 Hole Base Plate D 131 4x Long Short Tee D 101L ...

Page 10: ...wap or add accessories to your existing frame or add extra frames that will give you more versatility to attach equipment Check out what we ve got in store now at WWW FUNKYMONKEYBARS COM 1x Cargo Net 11x Swing Hooks 1x Trapeze 1x Sling swing 1x Button swing 1x Trolley NOTE Components not to scale 1x Rubber swing 1x Nest swing 1x 3m Horizontal Rope 4x Ninja Grips Round 1x 3m Jungle Rope 2x Rubber S...

Page 11: ...9x Assembled Rungs from step 1 9x Rung tube Hand tighten all bolts MONKEY BAR LADDER ASSEMBLY 2 Page 10 ASSEMBLY INSTRUCTIONS LADDER BAR ASSEMBLY 1 Assemble plastic rung inserts as shown above 2 Push inserts into both ends of all rungs Assemble on flat surface 9x M10 Bolts 9x Washers ...

Page 12: ...o 3 4 turns FIRMLY TIGHTEN ALL RUNG BOLTS 1x Ladder Tube 50Dia x 2950mm 18x 3 4 Hand tighten all bolts Page 11 ATTACH SECOND LADDER TUBE 9x M10 Bolts 9x Washers See page 5 for correct tightening method ...

Page 13: ...Page 12 5 REPEAT STEPS 2 4 FOR 1x MORE LADDER BAR ASSEMBLY LADDER BAR ASSEMBLY x2 6 ...

Page 14: ... 3x Washers 1x Half Ladder Tube 50Dia x 1085mm Page 13 ASSEMBLY INSTRUCTIONS COMBAT LADDER BAR ASSEMBLY ATTACH SECOND HALF LADDER TUBE 8 COMBAT LADDER x3 7 3x Rung tube 3x M10 Bolts 3x Washers Hand tighten all bolts Assemble on flat surface 3x Assembled Rungs from step 1 ...

Page 15: ...10 REPEAT STEPS 7 9 FOR 2 MORE COMBAT LADDERS FIRMLY TIGHTEN ALL GRUB SCREWS COMBAT LADDER x3 9 Page 14 11 o 3 4 turns 6x ...

Page 16: ...2x Plastic End Cap 2x Assembled Rungs from step 1 Hand tighten all bolts Page 15 ASSEMBLY INSTRUCTIONS LEG ASSEMBLY INSERT RUNGS 2x M10 Bolts 2x Washers 2x Adj Leg Tube Dia 50 x 2300mm Insert plastic end caps into leg tubes ...

Page 17: ... AND 1x SHORT TEE A cargo net side 1x Short Tee D 101 Short tee A only with cargo net Leave short tee A loose 2x 360 o A A Hand tighten all bolts 14 ATTACH SECOND LEG AND CARGO NET 1 Slide cargo net onto second leg tube 2 Ensure one hoop is between the rungs Bolt leg to rungs 1x Cargo Net ...

Page 18: ... at measured height Push through cargo hoops if required 2x 2x Short Tee D 101 Page 17 SET LADDER BAR HEIGHT Good starting height is 100 200mm above reach Move net downwards to allow height sticker application 2x Height Sticker 16 APPLY HEIGHT STICKERS ...

Page 19: ...s positioned above the short tees set at height from step 12 Leg assembly 3 with no lower short tee A additional reducing tee below 2x short tees set to the higher selected height from leg assembly 2 3 2 19 Page 18 4x Short Tee D 101 2x Short Tee D 101 18 FIRMLY TIGHTEN ALL GRUB SCREWS AND RUNG BOLTS 8x 360 o Hand tighten grub screw A Temporary location Fully tighten all others A Fully Tighten run...

Page 20: ...mly tighten all grub screws and bolts Leave short tee A loose CHECK ALL FITTING GRUB SCREWS AND RUNG BOLTS ARE FULLY TIGHTENED 360 o Standing up with top tees facing each other Check all grub screws are fully tightened except on fitting A hand tight only 1 3 A Leg assembly 3 with no cargo net and no aditional short tee A Reducing tee B for combat ladder step 2 Height set step 17 Higher setting B 7...

Page 21: ...RTICAL TWIRLY TUBE 360 o Page 20 ASSEMBLY INSTRUCTIONS TWIRLY WHIRLY BAR ASSEMBLY ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then firmly tighten all grub screws 1x Twirly Tube 50Dia x 900mm TWIRLY WHIRLY BAR x4 REPEAT STEPS 22 23 FOR 3 MORE TWIRLY WHIRLY BARS Insert Twirly Tube fully into Elbow CLUNK ...

Page 22: ...Y INSTRUCTIONS MAIN MONKEY BAR ASSEMBLY 180º 180º 1 2 1 Attach first set of legs 1 tighten all grub screws 2 Attach second set of legs 2 tighten all grub screws 1 2 For the following step the legs should be flipped over attached one at a time Fully tighten all grub screws ...

Page 23: ... Select suitable location Hammer in pegs x4 29 4x Pegs Page 22 FLIP ASSEMBLY OVER SECURE TO GROUND CRITICAL ENSURE YOUR FRAME IS 100 SQUARE AND LEVEL AS PER PAGE 6 BEFORE MOVING ONTO THE REST OF THE ASSEMBLY ...

Page 24: ... flip assembly over to the upright position FLIP ASSEMBLY OVER Page 23 360 o 2x 30 1 Flip Legs 3 over from step 20 2 Attach second ladder to short tees 3 Fully tighten all grub screws ATTACH 1x LEGS TO LADDER 180º 3 180º ...

Page 25: ...D MAIN MONKEY BAR ASSEMBLY 32 Page 24 1 Check level and square 2 Hammer in pegs x2 33 SECURE TO GROUND Attach the new assembly to the existing pegged down main monkey frame 360 o Firmly tighten grub screws 2x Pegs ...

Page 26: ...r spacing 34 DOUBLE SWING BAR ASSEMBLY x3 Page 25 ASSEMBLY INSTRUCTIONS SWING BAR ASSEMBLY 8x Swing Hooks 3x Short Tee D 101 3x Double Swing Tube 50Dia x 2950mm 3x Short Tee D 101 1 2 3 1060 825 1060 Position swing hooks 500mm apart and centre between fitting and end Cargo Net Side Leave shorts tees hand tight at this stage 500 1 2 3 Leave approx 75mm of tube ...

Page 27: ...Fully tighten all grub screws 35 ATTACH CARGO NET SWING BAR ASSEMBLY 1x Base Plate D 131 1x Elbow D 125 1x Leg Tube Dia 50 x 2300mm 360 o Fully tighten all grub screws 1 2x Short Tee D 101 1040 1 Feed the leg tube through the cargo net hoops short tees and long short tee 2 Ensure the leg tube to adj leg tubes are 1040mm apart top and bottom 3 Tighten grub screw on base plate leave all others hand ...

Page 28: ...e the cargo net gap is 1040mm apart between legs You may need to loosen top grub screws D E to slide the swing bar along Retighten before continuing 2 Check grub screws on A B C are loose 3 Slide cargo bar through the bottom hoops and insert into short tee B 4 Pull swing leg outwards and slot other end of cargo bar into short tee A 4 Get second person to stand on cargo tube to make cargo net taugh...

Page 29: ...ve short tee hand tight at base plate end approx 950mm above base plate 39 ASSEMBLE SWING BAR LEGS x5 3x Elbow D 125 1 2 3 5x Swing Leg Tube 50Dia x 2300mm 3x Short Tee D 101 5x Base Plate D 131 4 5 1x Long Short Tee D 101L Approx 950mm leave short tees hand tight 1 2 3 4 5 5x SWING BAR LEGS ASSEMBLED Approx 750mm combat ladder step 1x Reducing Tee D 101 D48 B34 ...

Page 30: ...e at cargo net end Attach leg 5 with step tube followed by leg 3 Fully tighten all grub screws 41 ATTACH LEGS x3 3 4 5 COMBAT STEP Double swing bar Leg assemblies from step 39 3 Slide and fully tighten 2x swing hooks onto the accessories bar Centre and space approximately 2250mm apart 40 ASSEMBLE ACCESSORIES BAR 2250mm 2x Short Tee D101 2x Short Tee D101 Accessories bar from step 40 5 Page 29 2x S...

Page 31: ...into extension tube ends 2 Insert extension tubes half way into extra long tees and fully tighten all grub screws 2x Extra Long Tee D104L 2x Extension Tube 50Dia x 600mm 2x End Cap 360 o A A B B C C 1 Slide swivel braces onto lowered legs ensuring the grub screws are facing the base plate leave hand tight for later adjustment 2 Attach extension tube Ensure inserted leg A hits extension tube B Firm...

Page 32: ... tees and make sure the tube is butted up 100 to the extension tube as per detail below 3 After hearing the clunk sound firmly tighten grub screws on long short tees Leave swivel brace loose for later adjustment Leave swivel brace loose Firmly tighten all extra long tee grub screws 360 o 2x Swivel Brace D173 2x Long Short Tee D101L 1x Trolley 1x Flying Fox Tube Dia 50 x 2950mm 2x Rubber stopper CL...

Page 33: ...ACE TUBES A B C D X Y 360 o ORDER OF STEPS 1 Slide brace tubes into swivel braces A B 2 Tighten grub screws on A B 3 Slide D hard up against long short tee X 4 Tighten grub screw on D 4 Slide C towards extra long tee Y 5 Tighten grub screws on C whilst pushing C towards Y APPLY TO BOTH ENDS 2x Brace Tube 50Dia x 600mm ...

Page 34: ... or tape it in a fixed position Page 33 46 Swing Bar LIFT FLOATING FLYING FOX INTO POSITION With two people lift floating flying fox into position and fully tighten grub screws on extra long tees 360 o Ensure swing bar is fully engaged into extra long tee Fully tighten extra long tee grub screws both ends CLUNK ...

Page 35: ...into top tubes Slide on 145º 3 way fittings and position as below Hand tighten all bolts to enable adjustment during assembly 2x Top Support Tube Dia 50 x 1085mm 2x Plastic End Cap 1x Combat Joiner from step 47 1x Combat Ladder from step 11 ASSEMBLY INSTRUCTIONS COMBAT LADDER ASSEMBLY Swing bar 2 from step 38 4x 145º 3 Way D 120 825mm note FOR THE FOLLOWING STEPS ASSEMBLY IS ON THE OTHER SIDE OF T...

Page 36: ...ach final combat ladder to 145º fitting 1x Combat Ladder from step 11 2 Fully tighten all fixings except onto swing bar 360 o 49 ATTACH SECOND COMBAT LADDER JOINER Attach second combat ladder to 145º joiner then attach second joiner 1x Combat Ladder from step 11 1x Combat Joiner from step 47 ...

Page 37: ...pport section Tighten grub screws on elbows Leave short tee and swing hook loose on support tube 2 Flip over assembly for installation Page 36 52 ATTACH SUPPORT SECTION TO COMBAT LADDER 1x Support Section from step 51 Tighten all elbow grub screws 53 ASSEMBLE POWER POLE 1x Power Pole 50Dia x 2950mm 1 Tighten grub screw on 4 hole base plate 1x 4 Hole Base Plate D 131 ...

Page 38: ...for next step 360 o 1x 55 LIFT COMBAT LADDER INTO POSITION 1 By pushing inwards and upwards on the power pole move the combat ladder up into position NOTE To avoid clashing between combat ladder assembly and swing bar you may need to loosen short tee A to lever swing bar outwards Retighten after 2 The second person up a 3m ladder should guide the combat ladder into the short tees 3 Fully Tighten a...

Page 39: ...uare 2 Check all grub screws are firmly tightened 2 Hammer in all remaining pegs x10 56 SECURE TO GROUND note FOR THE REMAINING STEPS ASSEMBLY DIAGRAMS RETURN TO THE ORIGINAL DRAWN SIDE OF THE FRAME 6x Pegs Base plate A A All other base plates ...

Page 40: ...ub screws Page 39 58 1 Ensure frame is square and level 2 Firmly tighten all grub screws and bolts CHECK ALL FITTING GRUB SCREWS ARE FULLY TIGHTENED 360 o 1 Adjust rotate short tees A B C D to align level with twirly whirly bars 2 Tighten all grub screws fixing twirly whirlys to legs D C B A ...

Page 41: ...level and square swing leg is pegged down 2 Loosen the grub screw fixing the short tee to the swing leg 6 Tighten grub screw fixing the short tee to the swing leg tube Apply to all twirly whirlys 3 Pull upwards on the twirly whirly bar to make a slight angle Half a bubble off center on the level 4 Peg down base plates on twirly whirly 5 Push down on the twirly whirly bar until horizontal bar is le...

Page 42: ... swing for flying fox shown 1 Ensure frame is square and level 2 Firmly tighten all grub screws and bolts 3 All base plates are pegged down Apply your manufacturing sticker to a leg tube Mandrill Plus supplied accessory Rubber swing shown Mandrill Plus supplied accessory Sling swing shown Mandrill Plus supplied accessory Button swing for flying fox shown Mandrill Plus supplied accessory Nest swing...

Page 43: ...At the beginning of each heavy play session especially a party and twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubricate all metallic moving parts with WD40 or Vasaline trolley and swing hooks 4 Ensure your frame is level and square FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH ...

Page 44: ... funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected under IP Australian certification ...

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FUNKY MONKEY BARS THE MANDRILL, Assembly Instructions Manual

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