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7

Type VFI, Fluid-insulated Switchgear 

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

   MN285006EN   March 2018

3. 

Perform the following inspectionse:

 

Check fluid level

 – refer to the 

Fuid fill guidelines

 in 

this manual if fluid levels are low.

otee:

N

When the switchgear is installed on a level 

surface, the ball float in the fluid level indicator 

sight gauge on the front plate will be at the top 

of the site glass when fluid temperatures are 

68 ºF (20 ºC) or higher. Colder temperatures 

and/or an uneven pad will result in the gauge 

indicating less than maximum fluid levels.

 

Inspect tank cover

 – the tank cover should be free of 

chipped paint and corrosion. If a crack or hole is found, 

obtain a fluid sample and check moisture content and 

dielectric strength immediately. If a replacement cover 

or cover gasket is needed, refer to the 

Replacement 

parts

 section of this manual.

 

Inspect tank exterior for fluid leaks

 – there should 

be no fluid staining on or near the tank seals at the 

bushings, visible break windows and other gasketed 

seals on the front plates. If fluid stains are present, 

check the fluid level, and see the 

Fuid fill guidelines

 

if more fluid is required. Bushing leaks may be sealed 

by re-applying torque to the bushing clamp hardware 

(5 to 6 ft-lbs). Do NOT tighten visible break window 

hardware.  First check for cracks in the window. If 

found, order replacement window kit. If no cracks, 

tighten hardware (95 to 105 in-lbs).

 

Check bushing and elbow conditions

 – elbow 

connections should be secure and free from 

unusual wear. Record abnormalities and contact the 

manufacturer with any concerns.

 

Inspect tank and cabinets for corrosion or unusual 

signs of wear

 – contact the manufacturer with any 

concerns.

 

Functionality check

 – verify that cabinet doors close 

and lock properly. Verify manual operation of each 

switch and VFI. Contact the manufacturer with any 

concerns.

 

Record any other unusual wear/abnormalities

 – 

contact the manufacturer with any concerns.

Internal inspection and repair

If internal damage is suspected or if the switchgear must 

be opened for inspection, the following procedure is 

recommended.
1. 

De-energize and ground switchgear .

2. 

Draw a fluid sample .

 Use the drain plug with sampler 

at the bottom of the tank. If moisture is found in the 

tank, refill with clean, dry insulating fluid.

 WARNING

Hazardous voltage . This equipment must be 

de-energized and grounded prior to conducting any 

maintenance, dielectric fluid processing or dielectric 

fluid filling procedures . Failure to comply can result in 

death or severe personal injury . 

T239 .2

3. 

Clean off tank cover .

 Take appropriate precautions 

to keep dirt, moisture, and other foreign matter from 

entering tank and contaminating the insulating fluid.

4. 

Remove tank cover .

5. 

Inspect for internal damage .

 Check inside the 

switchgear for broken leads or loose parts. If any 

bushings or interrupters are damaged, repair as  

required.

6. 

Bushing repairs .

 The bushings can be changed with 

the tank cover removed.
A.  Lower the fluid level as needed to make repairs. 

Store the drained fluid according to locally approved 

procedures and in a sealed, clean and dry container.

B.  Disconnect the internal cables and leads.
C.  Unbolt external steel clamps from the front plate 

and replace any damaged bushings or bushing 

wells with new parts and a new gasket. Be sure to 

position gasket so it will seal properly

7. 

Interrupter repairs .

 Contact your local Eaton 

representative for additional information and ordering 

procedures.

8. 

Replace the tank cover .

 New gaskets should be used 

when re-installing the cover. Refer to the 

 

 section of 

this manual for further instructions. 

9. 

Refill with insulating fluid .

 Refer to the 

Fluid 

sampling guidelines 

and

 Fluid testing 

sections of this 

manual, and make sure that the unit is properly filled to 

the 68 °F (20 °C) fluid fill level with clean, dry insulating 

fluid.

10. 

Close and lock doors .

 After repairs are completed, 

close and lock switchgear doors in order to prevent 

unauthorized access and accidental contact with high 

voltage lines.

Insulating fluid maintenance

 WARNING

This equipment relies on dielectric fluid to provide 

electrical insulation between components . The dielec-

tric strength and moisture content of the fluid must be 

checked on a regular basis, as part of the routine main-

tenance inspection, to ensure that it is at or above mini-

mum dielectric requirements and below the maximum 

moisture content . Use of this equipment with dielectric 

fluid that does not meet requirements can result in 

internal flashovers that will damage the equipment and 

can result in death or serious injury . 

G107 .3

Summary of Contents for VFI

Page 1: ...Type VFI Fluid insulated Switchgear Installation Operation and Maintenance Instructions COOPER POWER SERIES Underground Distribution Switchgear MN285006EN Effective March 2018 Supersedes December 2015...

Page 2: ...PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS D...

Page 3: ...binet construction 3 Standard features 3 Interrupter duty cycle 3 Switch test sequence 3 Finish 3 Nameplate 3 Operating handles 3 Weight 4 Special certifications 4 INSTALLATION PROCEDURE 4 OPERATION 5...

Page 4: ...hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION...

Page 5: ...e pallet Improper handling can cause damage to the switchgear If the switchgear is to be stored for any appreciable time before installation provide a clean dry storage area Be careful during handling...

Page 6: ...llation Operation and Maintenance Instructions for operation information for the RVAC switch Vacuum fault interrupters Load and fault interruption takes place within sealed vacuum interrupters Figure...

Page 7: ...37 74TM 2003 standard Padlocking provisions Provisions are included for padlocking the cabinet in order to prevent unauthorized door opening The cabinet must be locked at all times to prevent accident...

Page 8: ...tances where a UL listing is required Figure 3 VFI switchgear operating handle three phase ganged operation Figure 4 VFI switchgear operating handles single phase operation Installation procedure WARN...

Page 9: ...T223 2 5 Ground switchgear Switchgear must be adequately grounded Install a permanent low resistance ground connection to the switchgear tank Grounding provisions are provided near the bottom of the t...

Page 10: ...aintenance Instructions for operation information for the RVAC switch Loadbreak switch In most configurations a Type RVAC loadbreak switch is integrated within the VFI switchgear The switch s push to...

Page 11: ...ith sampler at the bottom of the tank If moisture is found in the tank refill with clean dry insulating fluid WARNING Hazardous voltage This equipment must be de energized and grounded prior to conduc...

Page 12: ...ry T239 2 Use the following fluid sampling guidelines to prevent contamination and to safely extract fluid samples 1 De energize and ground the switchgear prior to sampling fluid 2 Where local governi...

Page 13: ...from altering the moisture content of the sample Leave about one inch of air space in the container to account for thermal expansion 15 Retighten sampling valve to finger tight plus a 1 4 turn Reinsta...

Page 14: ...e if moisture levels are rising Refer to the Fluid sampling guidelines section in this manual If moisture levels increase determine leak point and repair Process or replace the fluid if water conent h...

Page 15: ...arts the switchgear and high voltage transformer must be placed in a suitable test cage and all proper grounding procedures must be observed With the vacuum interrupters open manual operating handle s...

Page 16: ...es Eaton com cooperpowerseries 2018 Eaton All Rights Reserved Printed in USA Publication No MN285006EN March 2018 KA20480375 Rev 09 Eaton is a registered trademark All trademarks are property of their...

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