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Eaton PowerXL DB1 Installation Manual Download Page 113

 

 

110

DB1 Variable Frequency Drives

11/20 MN040031EN

www.eaton.com

I

IGBT (Insulated Gate Bipolar Transistor)

   . . . . . . . 7

Inching operation

  . . . . . . . . . . . . . . . . . . . . . . 84, 101

Inspection

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Installation

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Installation position

  . . . . . . . . . . . . . . . . . . . . . . . . 51

Instruction leaflets

 . . . . . . . . . . . . . . . . . . . . . . 11, 50

Insulation tests

   . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Insulation-monitoring relays

  . . . . . . . . . . . . . . . . . 35

Internal DC link capacitors

  . . . . . . . . . . . . . . . . . . 32

Internet addresses

   . . . . . . . . . . . . . . . . . . . . . . . . . 7

L

Leakage currents

  . . . . . . . . . . . . . . . . . . . . . . . 39, 58

Load groups

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Low duty

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

M

Magnet system

  . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Mains configuration

 . . . . . . . . . . . . . . . . . . . . . . . . 35

Mains connection

   . . . . . . . . . . . . . . . . . . . . . . . . . 35

Mains contactors

  . . . . . . . . . . . . . . . . . . . . . . 40, 101

Mains supply voltages

   . . . . . . . . . . . . . . . . . . . . . . 8

Mains voltage

 . . . . . . . . . . . . . . . . . . . . . . . . 8, 22, 36

Mains

 

chokes

 . . . . . . . . . . . . . . . . . . . . . . . . 103, 104

Maintenance

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Manufacturing date

  . . . . . . . . . . . . . . . . . . . . . . . . 13

Motor cable

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Motor grounding

  . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Motor selection

  . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Motor terminal box

  . . . . . . . . . . . . . . . . . . . . . . . . 67

Mounting position

  . . . . . . . . . . . . . . . . . . . . . . . . . 50

O

Operational

hazard warnings

  . . . . . . . . . . . . . . . . . . . . . . . 83

P

Parameter manual MN040034 (DB1)

  . . . . . . . . . . 4

Part number

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

PDS (power drive system)

  . . . . . . . . . . . . . . . . 7, 33

PE (Protective Earth)

  . . . . . . . . . . . . . . . . . . . . . . . . 7

Permanent magnet motor

  . . . . . . . . . . . . . . . . . . 47

PES (protective earth shielding)

   . . . . . . . . . . . . . . 7

PFC (power factor compensation)

   . . . . . . . . . . . 37

Power networks

   . . . . . . . . . . . . . . . . . . . . . . . . 8, 35

Protective earth

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Protective ground

   . . . . . . . . . . . . . . . . . . . . . . . . . 60

R

Rated data

   . . . . . . . . . . . . . . . . . . . . . . . . . 12, 87, 91

Rated motor current

  . . . . . . . . . . . . . . . . . . . . . . . 22

Rating plate

   . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 46

RCD (Residual Current Device)

  . . . . . . . . . . . . . . 39

Reactive power compensation devices

  . . . . . . . 37

Residual current

 . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Residual current circuit breaker

 . . . . . . . . . . . . . . 39

Resistance, thermal

   . . . . . . . . . . . . . . . . . . . . . . . 53

REV (reverse run, anticlockwise rotation field)

 . . 7

RJ45 interface

  . . . . . . . . . . . . . . . . . . . 17, 18, 19, 72

S

Safety features

   . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Safety warning

concerning personal injury hazards

  . . . . . . . . 6

concerning property damage

  . . . . . . . . . . . . . 6

Screen braid

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Screened cable

   . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Screened motor cable

 . . . . . . . . . . . . . . . . . . . . . . 68

Screws

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Selection criteria

   . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Serial number

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Service

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Set-up altitude

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Shielding

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Short-circuit capacity

 . . . . . . . . . . . . . . . . . . . . . . . 99

Signal cables

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Sizes

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Standards

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

IEC 60364

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  I

IEC 60364-4-41

  . . . . . . . . . . . . . . . . . . . . . . . . .  I

IEC/EN 60204-1

   . . . . . . . . . . . . . . . . . . . . . . . .  I

Star-connected circuit

  . . . . . . . . . . . . . . . . . . . . . . 46

Storage

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Supply voltage

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Switch-disconnectors

  . . . . . . . . . . . . . . . . . . . . . . 44

Synchronous reluctance motors

  . . . . . . . . . . . . . 48

System overview

 . . . . . . . . . . . . . . . . . . . . . . . . . . 10

T

Technical data

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Terminals

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

THD (Total Harmonic Distortion)

  . . . . . . . . . . . . . 37

Thermistor connection

  . . . . . . . . . . . . . . . . . . . . . 73

Three-phase motor

  . . . . . . . . . . . . . . . . . . . . . . . . 46

Tightening torques

   . . . . . . . . . . . . . . . . . . . . . . . . 57

Type code

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Summary of Contents for PowerXL DB1

Page 1: ...Manual PowerXL DB1 Variable Frequency Drives Installation Manual L1 L2 L N L3 U V W 11 20 MN040031EN...

Page 2: ...Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com drives Original operating manual The German language edition of this doc...

Page 3: ...ation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limi...

Page 4: ...ry 11 1 4 Rated data 12 1 5 Type code 14 1 6 Features 15 1 6 1 DB1 1D device series 15 1 6 2 DB1 1M device series 15 1 6 3 DB1 12 device series 15 1 6 4 DB1 32 device series 16 1 6 5 DB1 34 device ser...

Page 5: ...42 2 7 Brake resistors 43 2 8 Switch disconnectors 44 2 9 Three phase motors 45 2 9 1 Motor selection 45 2 9 2 Circuit types with three phase motors 46 2 9 3 Permanent magnet motor PM motor 47 2 9 4...

Page 6: ...sioning checklist 82 4 2 Operational warnings 83 4 3 Commissioning default setting 85 5 Technical data 87 5 1 General rated data 87 5 2 Specific rated data 91 5 2 1 DB1 1D device series 92 5 2 2 DB1 1...

Page 7: ...he DB1 variable frequency drive 0 1 Target audience This MN040031EN manual is intended for engineers and electricians Electrical engineering and practical knowledge and skills will be required in orde...

Page 8: ...fan for frame size FS1B 37 Power factor compensation 61 Earth fault protection 61 EMC screw 74 Block diagrams 107 DB1 brake resistor 08 18 9 Performance range 9 DrivesConnection mobile app 15 New devi...

Page 9: ...may cause slight injury WARNING Warns of hazardous situations that could result in serious injury or death DANGER Warns of hazardous situations that result in serious injury or death Indicates useful...

Page 10: ...cimal base 10 numeral system DS Default setting EMC Electromagnetic compatibility FE Functional earth FS Frame size FWD Forward run clockwise rotating field GND Ground 0 V potential hex Hexadecimal ba...

Page 11: ...rth American mains voltage of 480 V 10 60 Hz The rated mains voltage data is always based on mains frequencies of 50 60 Hz within a range of 48 to 62 Hz 0 7 Units of measurement Every physical dimensi...

Page 12: ...ization of production and manufacturing processes These compact durable devices with a power range from 0 37 for 230 V to 4 kW for 400 V are available for degree of protection IP20 The computer based...

Page 13: ...cy drive 11 20 MN040031EN Eaton com 10 1 2 System overview Figure 2 System overview a DB1 variable frequency drive b Mains choke DX LN c DX COM STICK3 communication module and accessories e g DX CBL c...

Page 14: ...he labels and instructions on the packaging as well as the manual for the unpacked device Open the packaging with suitable tools and inspect the contents immediately upon receipt in order to ensure th...

Page 15: ...a DB1 variable frequency drive 11 20 MN040031EN Eaton com 12 1 4 Rated data The device specific rated data of the DB1 variable frequency drive are listed on the device s rating plate Figure 4 Rating p...

Page 16: ...nput Rated data of mains connection Three phase AC voltage Ue 3 AC Voltage 380 480 V frequency 50 60 Hz input phase current 3 5 A Output Load side motor rated data Three phase AC voltage 0 Ue output p...

Page 17: ...gree of protection 2 IP20 NEMA 0 Display unit N no LED display Brake chopper N No internal brake chopper B Brake chopper EMC radio interference suppression filter N no internal RFI filter F Internal R...

Page 18: ...220 240 V Type Rated current Assigned motor output at 230 V 50 Hz Assigned motor output at 220 240 V 60 Hz Radio inter ference filter Frame size Brake chopper PFC Ie P P A kW HP DB1 1D3D2FN N2CC 3 2 0...

Page 19: ...60 Hz Radio inter ference filter Frame size Brake chopper PFC Ie P P A kW HP DB1 322D3FN N2CC 2 3 0 37 1 2 FS1 DB1 324D3FN N2CC 4 3 0 75 1 FS1 DB1 327D0FN N2CC 7 1 5 2 FS1B Mains supply voltage 3 AC 3...

Page 20: ...drives in frame sizes FS1 FS1C and FS2 1 7 1 Frame size FS1 Figure 6 Parts designation with frame size FS1 a Connection terminals in power section mains side b Fixing holes c Connection terminals in p...

Page 21: ...rts designation with frame size FS1C a Connection terminals in power section mains side b Fixing holes c Connection terminals in power section motor feeder d EMC screw e Control signal terminals f Pro...

Page 22: ...e FS2 a Connection terminals in power section mains side b Fixing holes c Connection terminals in power section motor feeder d EMC screw e Control signal terminals f Protective earth conductor connect...

Page 23: ...DB1 12 DB1 32 400 V 380 10 V 480 10 V DB1 34 DB1 1D ULN 1 110 10 V 115 10 V 50 60 Hz Single phase mains connection rated operating voltage 115 V Ie 3 2 A Motor 0 37 1 5 kW 230 V 50 Hz 1 2 2 HP 220 240...

Page 24: ...ating voltage 230 V Ie 2 3 7 0 A Motor 0 37 1 5 kW 230 V 50 Hz 1 2 2 HP 230 V 60 Hz Figure 12 DB1 32 DB1 34 ULN 3 380 10 V 480 10 V 50 60 Hz Three phase mains connection rated operating voltage 400 48...

Page 25: ...selecting the drive the following criteria must be known Mains voltage rated operating voltage of the motor e g 3 400 V Type of motor e g three phase asynchronous motor Rated motor current recommended...

Page 26: ...age 400 V DB1 2D2 2 2 A The variable frequency drive s rated current output current guarantees that the motor will be supplied with the required rated current 1 9 A 1 10 Performance reduction derating...

Page 27: ...omply with the Low Voltage Directive 2014 35 EU the Electromagnetic Compatibility EMC Directive 2014 30 EU and the RoHS Directive 2011 65 EU when the typical drive configuration is applied In the desc...

Page 28: ...maged by external influences repair is not possible Dispose of the device according to the applicable environmental laws and provisions for the disposal of electrical or electronic devices Maintenance...

Page 29: ...13 Replacement of the device fan The two sections below show how to replace the device fan for a DB1 variable frequency drive in frame sizes FS1B and FS2 1 13 1 Replacement of the device fan for frame...

Page 30: ...device series 1 13 Replacement of the device fan DB1 variable frequency drive 11 20 MN040031EN Eaton com 27 Figure 17 Remove the old fan Installation of the new fan Figure 18 Install the new fan 6 7...

Page 31: ...1 DB1 device series 1 13 Replacement of the device fan DB1 variable frequency drive 11 20 MN040031EN Eaton com 28 Figure 19 Put on the fan cover Figure 20 Put on the control board 2 2 2 4 3 6 5 7...

Page 32: ...he device fan for frame size FS2 The built in device fan on DB1 variable frequency drives with frame size FS2 can be replaced The fan is plugged in and can be removed from the top of the device The fo...

Page 33: ...1 DB1 device series 1 13 Replacement of the device fan DB1 variable frequency drive 11 20 MN040031EN Eaton com 30 Figure 23 Install the new fan Figure 24 Put on the control board 6 6 6 7 7 9 8 10...

Page 34: ...able ambient conditions must be ensured at the site of storage Storage temperature 40 60 C relative average air humidity 95 non condensing To prevent damage to the variable frequency drive s internal...

Page 35: ...must be set to the magnitudes for the corresponding DC link voltage UDC 1 41 x Ue and applied for one hour at least regeneration time DB1 12 about 324 V DC at Ue 230 V AC DB1 34 about 560 V DC at Ue...

Page 36: ...oject planning It contains instructions that must be followed when determining which device to use with which assigned motor output as well as when selecting protection devices and switchgear selectin...

Page 37: ...and switching disconnecting devices fuses cable cross sections residual current circuit breakers mains contactors e CDM complete drive module Variable frequency drive with auxiliary equipment mains c...

Page 38: ...ola ted In this case the EMC screws must be removed so that the internal RFI radio interference filter is switched off TN S TN C TT While planning the project consider a symmetrical distribution to th...

Page 39: ...0 253 V 0 230 V 50 Hz EU and 240 V 60 Hz USA at DB1 12 DB1 32 200 V 10 240 V 10 180 V 0 264 V 0 400 V 50 Hz EU and 480 V 60 Hz USA at DB1 34 380 V 10 480 V 10 342 V 0 528 V 0 The permissible frequenc...

Page 40: ...r compensation PFC Thanks to power factor compensation PFC the DB1 variable frequency drive achieves superior harmonic correction This eliminates the need for additional accessories for harmonic compe...

Page 41: ...d switching 2 4 1 Disconnecting device In the European Union this disconnecting device must be one of the fol lowing devices in order to comply with European Directives as per standard EN 60204 1 Safe...

Page 42: ...sidual current devices may be used The leakage currents magnitude will generally depend on length of the motor cable shielding of the motor cable height of the switching frequency switching frequency...

Page 43: ...r temperature at the location of use While planning the project please make sure that inching opera tion is not done via the mains contactor of the variable frequency drive on frequency controlled dri...

Page 44: ...ty is not known Large voltage peaks e g when switching large loads directly Correction systems without series inductors Power supplied via conductor bar or slip ring systems e g overhead cranes While...

Page 45: ...interference This requires installation in accordance with EMC requirements as well as not exceeding permissible motor cable lengths 1 m in category C1 in First Environment 3 m in category C2 in First...

Page 46: ...erter after which the motor will coast uncontrolled If there is a brake chopper and a connected brake resistor RB the braking energy fed back into the variable frequency drive can be dissipated in ord...

Page 47: ...al installation with an IP65 degree of protec tion The internal screening plate ensures that screened motor cables can be easily connected in a way that meets EMC requirements The switch disconnectors...

Page 48: ...tions for motor selection Only use motors that have insulation class F maximum steady state temperature of 155 C at least Choose 4 pole motors where possible With synchronous speeds of 1500 min 1 at 5...

Page 49: ...e of a contactor rating plate for a three phase asynchronous motor Figure 28 Circuit types Star connected circuit left Delta circuit right Examples based on figure 27 and figure 28 Motor with star con...

Page 50: ...the same way as three phase synchronous motors The three phase AC field coil in brushless DC motors generates a rotating magnetic field that pulls the permanently excited rotor along The rotor positio...

Page 51: ...hieve optimum operation even when there are load changes The losses in the rotor are virtually negligible here Compared to a standard asynchronous motor this synchronous reluctance motor is more effec...

Page 52: ...ll applicable industry specific and country specific regulations for hazar dous locations ATEX 100a must be complied with The specifications and instructions provided by the motor s manufactu rer with...

Page 53: ...on proof areas Environments with harmful substances Oils and acids Gases and fumes Dust Radiation interference Environments with mechanical vibration and impact loads that go beyond the requirements i...

Page 54: ...ould enter from the bottom and be expelled through the top If the environment outside the control panel contains dirt particles e g dust a suitable particle filter must be placed on the ventilation op...

Page 55: ...e permitted temperature on the cooling surface of the variable frequency drive depends on the switching frequency set using P 17 The variable frequency drive automatically reduces the switching freque...

Page 56: ...resistance is greater in this case In this instance you should contact the manufacturer of the heat sink In other cases existing surfaces such as a mounting plate should be used as cooling surfaces I...

Page 57: ...8 96 21 32 65 0 57 95 35 DB1 1M4D3FN N2CC PFC 4 95 0 93 95 00 8 90 0 78 94 70 12 85 0 65 94 40 16 80 0 53 94 10 24 70 0 39 93 40 32 65 0 26 92 00 DB1 122D3FN N2CC 4 95 2 5 96 00 8 90 2 2 95 90 12 85 1...

Page 58: ...4 95 0 32 95 00 8 90 0 30 94 70 12 85 0 29 94 40 16 80 0 27 94 10 24 75 0 20 93 40 DB1 342D2FN N2CC 4 95 2 3 97 70 8 90 1 7 97 30 12 85 1 3 96 80 16 80 1 2 97 00 24 70 0 8 96 50 32 65 0 6 96 00 DB1 34...

Page 59: ...0 64 97 60 8 90 0 49 97 20 12 85 0 37 96 80 16 80 0 28 96 40 24 70 0 18 95 40 DB1 349D5FN N2CC 4 95 0 33 97 30 8 90 0 26 96 90 12 85 0 2 96 50 16 80 0 15 96 00 24 70 0 1 94 90 Device type Switching f...

Page 60: ...ns screws tightening torques It is essential to apply the correct tightening torque to the fixing screws as this ensures optimum heat transfer between the variable frequency drive cooling surface and...

Page 61: ...ater than 3 5 mA IEC EN 61800 5 1 requires that the cable cross section of the protective conductor must be 10 mm2 the protective conductor must be open circuit monitored or a second ground conductor...

Page 62: ...es electrolytic oxida tion yellow chromated Route mains and motor cables in the control panel as close to the ground potential as possible This is because free moving cables act as antennas If routed...

Page 63: ...m the central grounding point and all of the drive system s conductive components must be connected The ground loop impedance must comply with all locally applicable industrial safety regulations In o...

Page 64: ...rew Due to their system characteristics variable frequency drives with an internal EMC filter will produce a larger fault current to ground than devices without a filter For applications in which this...

Page 65: ...connection cables emitting interference e g motor cables and susceptible cables analog signal and measured values must be screened and laid separately from each other Use only screens with tin or nic...

Page 66: ...ween the shielded motor cable and the motor s terminal box using metal screw fitting or with a cable clip in the terminal box d Cable routing Power cables A and control cables B routed separately and...

Page 67: ...rmissible nominal current value WARNING On DB1 variable frequency drives ground leakage currents can be greater than 3 5 mA AC According to product standard IEC EN 61800 5 1 an additional equipment gr...

Page 68: ...mains side supply voltage The phase sequence does not matter U V W PE for the connection to the motor BR DC PE for external braking resistor only for frame size FS2 Figure 34 Connection in power secti...

Page 69: ...not applicable for frame size FS1 The power section has terminals with cage clamp connections Table 11 Connector cross sections Mains 1 Mains 3 Motor Brake resistor PE A1 PE A1 PE A1 PE A1 Frame size...

Page 70: ...over the end of the shielding or using a rubber grommet on the end of the shielding Connect the shiel ding braid at the PES end across a large area Alternatively you can twist the screen braid and con...

Page 71: ...tion cables should not be any longer than about 300 mm max 500 mm 3 5 2 Connection to control section Push in terminals are used to connect the control section b a e d c ESD measures Discharge yoursel...

Page 72: ...Default setting 1 24 V Control voltage for DI1 DI4 output 24 V maximum load 100 mA Reference potential 0 V WARNING Do not connect an external voltage source 2 DI1 Digital Input 1 8 30 V High Ri 6 k S...

Page 73: ...ive PES The input and output functions can be adjusted by setting the parameters accordingly Parameter Manual MN040034EN Terminals 4 DI3 AI2 6 AI1 DI4 and 8 AO1 DO1 can be assig ned with both digital...

Page 74: ...EMC disturbance this twisted shielding connection should be made as short as possible Prevent the screen from becoming unbraided at the other end of the control cable e g by using a rubber grommet The...

Page 75: ...e 14 Configuration of the RJ45 interface Pin Meaning 1 CANopen 2 CANopen 3 0 V 4 OP Bus 5 OP Bus 6 24 V 7 Modbus RTU A RS485 8 Modbus RTU B RS485 The way the RJ45 interface works is described in the f...

Page 76: ...ut 3 In this case parameter P 15 must be used to select the EXTFLT external fault setting for DI3 and parameter P 47 must be set to a value of 6 Ptc th Figure 43 Thermistor connection The thermistors...

Page 77: ...t settings 3 6 1 DB1 1D Mains voltage ULN single phase 110 10 115 10 V 50 60 Hz Motor voltage U2 three phase 230 V 0 50 60 Hz max 500 Hz Figure 44 Block diagram DB1 1D 3 AC 230 V W V U M 3 PES 2 DI1 F...

Page 78: ...voltage U2 three phase 230 V 0 50 60 Hz max 500 Hz Figure 45 Block diagram DB1 1M 3 AC 230 V W V U M 3 PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V Out...

Page 79: ...able frequency drive with single phase mains connection and three phase motor connection DC BR 3 AC 230 V W V U M 3 PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0...

Page 80: ...voltage U2 three phase U2 ULN 0 50 60 Hz max 500 Hz Figure 47 Block diagram DB1 127D0FN N2CC PFC 3 AC 230 V W V U M 3 PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7...

Page 81: ...or voltage U2 three phase 230 V 0 50 60 Hz max 500 Hz Figure 48 Block diagram DB1 32 3 AC 230 V W V U M 3 PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V O...

Page 82: ...three phase mains connection and three phase motor connection DC BR 3 AC 230 400 460 V W V U M 3 PES 2 DI1 FWD 24 V 3 DI2 REV 4 DI3 AI2 f x1 5 10 V Out 10 mA 10 V 6 AI1 DI4 REF 7 0 V 1 24 V Out 100 m...

Page 83: ...e variable frequency drive Measure the mains cable s insulation resistance between the individual phase conductors and between each phase conductor and the protective conductor The insulation resistan...

Page 84: ...cumentation have been followed The applicable standards in the IEC HD 60364 DIN VDE 0100 VDE 0100 series have been observed The consistency of all associated protective conductors and potential equali...

Page 85: ...All electrical connections in the power section L1 L L2 N L3 U V W DC BR PE have been connected properly taking into account the degree of protection and have been dimensioned in for the requirements...

Page 86: ...ls The control signal terminals are isolated from the line power potential There can be a dangerous voltage on the relay terminals even if the variable frequency drive is not connected to the mains vo...

Page 87: ...st not be opened while the motor is in operation Inching operation of the motor with contactors and switching devices in the output of the variable frequency drive is not per missible WARNING Make sur...

Page 88: ...trol voltage in the DC link voltage At this point the variable frequency drive will be ready for operation correct operating status and in Stop mode The function and setting options for the parameters...

Page 89: ...time change for the output frequency from 0 to fmax WE 50 Hz or from fmax back to 0 Figure 50 shows an example of the timing when an enable signal RUN is turned on FWD or REV and the maximum set poin...

Page 90: ...mperature range Operation C 10 60 depending on the cooling system Storage C 40 60 frost free and condensation free Vibration level not evaluated during operation Shock test Pulse shape Half sine Peak...

Page 91: ...l m 10 Installation position optional depends on the coolin Altitude h m 0 1 000 above sea level 1000 with 1 load current reduction every 100 m max 2 000 Degree of protection IP20 NEMA 0 touch guard...

Page 92: ...urrent Ie A 2 2 9 5 Overload current for 60 s every 600 s IL 150 Overload current for 3 75 s every 600 s IL 175 Switching frequency double modulation fPWM kHz max 32 Operational mode Rpm control speed...

Page 93: ...1 to the final value Response time tr ms 16 Input voltage range US V 0 10 DC Ri 100 k Input current range IS mA 0 4 20 RB 500 Relay output RO1 Number 1 relay Relay contact normally open Switching cap...

Page 94: ...a The following tables list the specific rated data for the individual DB1 device series based on the corresponding rated current Examples DB1 12 2D3 Rated current 2D3 2 3 A DB1 device series 12 singl...

Page 95: ...mber of phases single phase or two phase Rated voltage ULN V 110 10 115 10 48 62 Hz 99 126 0 Input current phase current ILN A 11 4 Switching frequency pulse frequency Default setting fPWM kHz 8 Adjus...

Page 96: ...two phase Rated voltage ULN V 110 20 230 10 48 62 Hz 88 253 0 Input current phase current ILN A 110 V 10 92 230 V 5 1 Switching frequency pulse frequency Default setting fPWM kHz 8 Adjustable range f...

Page 97: ...phase or two phase Rated voltage ULN V 200 10 240 10 50 60 Hz 180 264 0 48 62 Hz 0 Input current phase current ILN A 8 7 Switching frequency pulse frequency Default setting fPWM kHz 8 Adjustable rang...

Page 98: ...d voltage ULN V 200 10 240 10 50 60 Hz 180 264 0 48 62 Hz 0 Input current phase current ILN A 4 5 9 1 15 5 Switching frequency pulse frequency Default setting fPWM kHz 8 8 8 Adjustable range fPWM kHz...

Page 99: ...50 60 Hz 180 264 0 48 62 Hz 0 200 10 240 10 50 60 Hz 180 264 0 48 62 Hz 0 200 10 240 10 50 60 Hz 180 264 0 48 62 Hz 0 Input current phase current ILN A 2 2 4 4 9 6 Switching frequency pulse frequency...

Page 100: ...Hz 342 528 0 48 62 Hz 0 Input current phase current ILN A 2 3 5 6 5 6 7 5 10 7 Switching frequency pulse frequency Default setting fPWM kHz 8 8 8 8 8 Adjustable range fPWM kHz 4 32 4 32 4 32 4 32 4 3...

Page 101: ...e a a1 a2 B b1 b2 c c1 m mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs FS1 118 4 65 95 3 74 18 0 71 130 5 12 99 3 90 15 0 59 74 2 91 12 0 47 5 0 20 0 7 1 5 FS1B 118 4 65 95 3 74 18 0 71...

Page 102: ...t circuit capacity and the supply mains characteristic and these must also be taken into account when selecting circuit breakers and or fuses Table 16 Safety features Symbol Description Miniature circ...

Page 103: ...240 V 10 Ue 230 V AC single phase U2 230 V AC three phase 2 phase DB1 122D3 4 5 10 FAZ B10 1N FAZ B10 2 10D27 10 LPJ 10SP DB1 124D3 9 1 16 FAZ B16 1N FAZ B16 2 16D27 15 LPJ 15SP DB1 127D0 15 5 16 FAZ...

Page 104: ...drive s rated input side mains current ILN without an external mains choke These are selected based on thermal current Ith Ie AC 1 at the indicated ambient temperature WARNING Inching operation is not...

Page 105: ...0 V 5 1 DILEM P1DILEM 50 DILEM P1DILEM 50 Voltage class 230 V Mains voltage 50 60 Hz ULN 200 10 240 10 V Ue 230 V AC single phase U2 230 V AC three phase DB1 122D3 4 5 DILEM P1DILEM 50 DILEM P1DILEM 5...

Page 106: ...ltage 50 60 Hz ULN 110 10 115 10 V Ue 115 V AC single phase U2 400 V AC three phase DB1 1D3D2FN N2CC 11 4 DX LN1 013 11 7 DX LN3 016 13 Voltage class 115 230 V Mains voltage 50 60 Hz ULN 110 20 230 10...

Page 107: ...30 V Mains voltage 50 60 Hz ULN 200 10 240 10 V Ue 230 V AC three phase U2 230 V AC three phase DB1 322D3FN N2CC 2 2 DX LN3 004 3 7 DX LN3 004 4 DB1 324D3FN N2CC 4 4 DX LN3 006 5 7 DX LN3 006 6 DB1 32...

Page 108: ...which corresponds to the maximum braking output Pmax of the variable frequency drive with the rated motor output Load groups simplified classification Low duty Low load with short braking duration and...

Page 109: ...ontact N C can be directly integrated into the DB1 variable frequency drive s control section and work as an external error message DI3 parameter P15 3 6 7 13 For more information and technical data o...

Page 110: ...oltage class 400 V Mains voltage 50 60 Hz U LN 380 10 480 10 V U e 400 V AC three phase U 2 400 V AC three phase DB1 344D1FB N2CC FS2 100 250 1 5 DX BR200 0K4 200 0 4 36 43 DX BR200 0K8 200 0 8 65 78...

Page 111: ...connection to PC software smartphone app MN040003 IL040051ZU DX CBL PC 3M0 Wiredcommunicationbetweenvariablefrequencydriveand PC MN040003 IL040025ZU DX SPL RJ45 2SL1PL RJ45 8 pin splitter 2 sockets 1...

Page 112: ...D Data technical 87 DC link voltage 32 43 Default setting 7 Degree of protection 13 Delta circuit 46 Derating 23 Dimensions 98 Disconnecting device 38 Display unit 14 drivesConnect 108 DrivesConnect...

Page 113: ...th shielding 7 PFC power factor compensation 37 Power networks 8 35 Protective earth 7 Protective ground 60 R Rated data 12 87 91 Rated motor current 22 Rating plate 12 46 RCD Residual Current Device...

Page 114: ...20 MN040031EN www eaton com 111 U UL Underwriters Laboratories 7 Units of measurement 8 Use as intended 24 V vector control 48 Voltage balance 36 Voltage classes are as follows 20 Voltage drop permis...

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