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Instruction Booklet 

IB015001EN

Effective June 2015

Power Xpert Solar DC 

breaker recombiner 

  

EATON 

www.eaton.com

Safety measures

This publication contains instructions on the installation of Eaton 

brand Power Xpert

®

 Solar DC breaker recombiner from Eaton’s 

electrical business . Any person or persons who designs, purchases, 

installs, operates, or maintains new systems using these products 

must understand the equipment, its markings, and its limitations . 
Hazardous voltages in Solar Recombiners and all other electrical 

equipment pose a potential hazard to life and property . Please 

follow instructions, labeling, and applicable codes and standards 

for installation, maintenance, and operation of this equipment 

and its components . Only “Qualified Persons” should install and/

or service this equipment . NFPA

®

 70—National Electrical Code

®

 

defines a “Qualified Person” as “One who has skills and knowledge 

related to the construction and operation of electrical equipment and 

installations and has received safety training on the hazards involved .”
Standard symbols have been established for recognition of potentially 

hazardous situations and conditions . Please review and understand 

the critical warning symbols shown below . These symbols will appear 

on safety labels affixed to the product . Installers should always read 

and understand these labels before working on equipment .

Symbol

Meaning

The addition of either symbol to a “Danger” or “Warning” 

safety label indicates that an electrical hazard exists  

that will result in personal injury if the instructions are 

not followed.

This is the safety alert symbol. It is used to alert you to 

potential personal hazards. Obey all safety messages that 

follow this symbol to avoid possible injury and death.

 DANGER

“DANGER” INDICATES AN IMMINENTLY HAZARDOUS SITUATION THAT,  

IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

 WARNING

“WARNING” INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT,  

IF NOT AVOIDED, CAN RESULT IN DEATH OR SERIOUS INJURY.

 CAUTION

“CAUTION” INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT,  

IF NOT AVOIDED, CAN RESULT IN MINOR OR MODERATE INJURY.

CAUTION

“CAUTION” USED WITHOUT THE SAFETY ALERT SYMBOL INDICATES 

A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED, CAN 

RESULT IN PROPERTY DAMAGE.

Eaton’s liability for any errors or omissions in this document is 

limited to the documentary correction of errors . Eaton will not be 

responsible in any event for errors or omissions in this document 

or for any damages, incidental or consequential (including monetary 

losses), that might arise from the use of this document or the 

information contained in it . Information in this publication is not 

intended for use as a training manual for non-qualified personnel . 

The information or statements in this publication concerning the 

suitability, capacity, or performance of the Recombiner(s) may not 

cover all configurations of this custom-built product . Eaton has made 

all reasonable efforts to ensure that the instructions in this document 

are adequate and free of material errors and omissions . Eaton will, if 

necessary, explain issues that may not be covered by the document . 

The information contained in the Instruction Leaflet is subject to 

change without notice .

Introduction

This instruction manual is designed to supplement other industry 

standards including all local, state, and federal codes and safety 

regulations, such as OSHA, NFPA 70 (National Electrical Code), 

NFPA 70E (Standard for Electrical Safety Requirements for Employee 

Workplaces), other workplace electrical installation requirements, 

and all safety rules .

Safety

Due to the weight and size of Recombiners and dangers from 

electrical hazards, every precaution should be taken to maintain  

safe working conditions when handling this equipment . Due to  

the custom nature of Recombiners and the site variables, every 

potential situation cannot be anticipated . Safety must always be  

the overriding factor . 
Always follow all instructions and all safety guidelines published by 

OSHA and other industry and local, state, and federal agencies .

 WARNING

IN ORDER TO ENSURE SAFE OPERATION OF PHOTOVOLTAIC DISCONNECT 

DEVICES USED WITH CONTACTS SPLIT BETWEEN CIRCUIT POLARITIES, 

UNGROUNDED PHOTOVOLTAIC SYSTEMS WHICH POWER UTILITY 

INTERACTIVE INVERTERS SHOULD BE EITHER PROVIDED WITH AN 

ISOLATION TRANSFORMER BETWEEN THE INVERTER AND THE AC  

UTILITY SERVICE, OR THE INVERTER SHOULD BE LISTED TO UL

®

 1741  

AS A “NON-ISOLATED PHOTOVOLTAIC INVERTER.”

!

Summary of Contents for Power Xpert

Page 1: ...biner Contents Description Page Safety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical conne...

Page 2: ...D WITHOUT THE SAFETY ALERT SYMBOL INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT IF NOT AVOIDED CAN RESULT IN PROPERTY DAMAGE Eaton s liability for any errors or omissions in this document is limite...

Page 3: ...t from dust dirt moisture and damage until ready for installation The Recombiner should remain attached to its shipping skid until it has been moved into its final installation position Handling WARNI...

Page 4: ...which are top heavy equipment The forks or blades of the forklift must run through the entire Recombiner shipping length and be extended to the outermost sides of the wooden shipping skids see Figure...

Page 5: ...ional requirements The entire area around the Recombiner should be thoroughly cleaned of all debris Considerations for seismic qualified installations Recombiners are seismic qualified and in seismica...

Page 6: ...talled cables wire used to connect components between sections from damage when moving Recombiner sections into place An outdoor multi section Recombiner will ship with uninstalled intermediate roof c...

Page 7: ...type washer see Figure 11 Holes are provided on the side of each Recombiner section for this purpose Three holes are located on the side of each section toward the front and back see Figure 12 Figure...

Page 8: ...BUS OR COMPONENTS To accommodate future serviceability the manufacturer recommends that the head of the carriage bolt be mounted from the rear of the Recombiner for FRONT ACCESSIBLE Recombiners with t...

Page 9: ...r of the crimp tool Once the lug is affixed to the conductor reinstall the lug on the lug pad using the existing hardware Torque hardware using information provided on Recombiner labeling Refer to App...

Page 10: ...s on the Recombiner using hardware supplied by the manufacturer Take caution that conductors are not pinched between parts when installing the deadfront cover plates side sheets and filler plates All...

Page 11: ...T AC DIELECTRIC MEGGER TESTING DAMAGE TO COMPONENTS WILL OCCUR A test resulting in readings at or above 1 mega ohm is satisfactory Compare these test readings with prior readings and retain with previ...

Page 12: ...ts such as short circuits and overloads until the cause of the event has been identified and corrected After the event has been rectified test equipment per the maintenance process described in this p...

Page 13: ...the part Drawing numbers Rating of part s Electrical equipment has a limited life span As such the manufacturer cannot guarantee the availability of obsolete equipment or parts Equipment replacement m...

Page 14: ...VE POSITIVE Ground NEGATIVE Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections POSITIVE NEGATIVE POSITIVE Ground NEGATIVE Ground Notes Date All overcurre...

Page 15: ...s Secondary control wiring Clean ventilation Date Checklist 3 Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Controllers Other protectiv...

Page 16: ...eir respective owners Instruction Booklet IB015001EN Effective June 2015 Power Xpert Solar DC breaker recombiner Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2015 Eaton All Ri...

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